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Ad30 Uat

The document provides specifications for an AD30 machine, including its power train, engine, transmission, differentials, steering, braking, hydraulic and other systems. It includes details on the machine's stability, serviceability, safety features and operator ergonomics.

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nilton ac
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575 views48 pages

Ad30 Uat

The document provides specifications for an AD30 machine, including its power train, engine, transmission, differentials, steering, braking, hydraulic and other systems. It includes details on the machine's stability, serviceability, safety features and operator ergonomics.

Uploaded by

nilton ac
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Machine Specifications: Details specifications of the machinery including engine model, speeds, and dimensions for different truck configurations.
  • Stability and Weight Distribution: Explains the stability and weight distribution characteristics for both dump and ejector trucks.
  • Body Specifications: Provides specifics on standard and optional body configurations for dump and ejector trucks.
  • Safety Features: Covers various safety features implemented in the machinery to ensure safe operation, including structural and operational safety components.
  • Serviceability: Describes serviceability features allowing easy maintenance access, such as fluid level checks and other servicing checkpoints.
  • Operator Ergonomics: Highlights the ergonomic design features to ensure comfort and safety for operators, including seat design and climate control.
  • Machine Systems: Details different systems within the machinery such as powertrain, engine, transmission, and torque converter systems.
  • Differentials and Final Drives: Explains the technical specifics related to differentials and the final drive systems of the equipment.
  • Steering System: Details the design and functionality of the steering system, including its components and performance details.
  • Braking System: Describes both service and parking brakes in the vehicle, emphasizing their operational features and benefits.
  • Hydraulic System: Covers the hydraulic systems in place, noting hoses, pumps, and cylinders used in operation.
  • Electrical System: Details electrical components and wiring systems ensuring resilience and ease of repair.
  • Caterpillar Monitoring System: Describes the integrated monitoring systems used to track and manage machinery performance and diagnostics.
  • Options: Lists additional options available for the equipment, such as tire types, automatic lubrication, fire suppression systems, etc.
  • Customer Support: Explains the support infrastructure and resources available for customers, including parts books and service manuals.
  • Common Caterpillar Components: Identifies common components used across different Caterpillar models, providing insights into parts interchangeability and availability.

AD30 UAT

AD30 UAT

INDEX
[3] Machine Specifications [34] Differentials and Final Drives
[11] Stability and Weight Distribution [35] Steering System
[12] Body Specifications [36] Braking System
[13] Safety Features [37] Hydraulic System
[21] Serviceability [38] Electrical System
[25] Operator Ergonomics [39] Caterpillar monitoring System
[29] Machine Systems [40] Options
[30] Power Train [46] Customer Support
[31] Engine [47] Common Caterpillar Components
[32] Transmission
[33] Torque Converter
AD30 UAT

MACHINE SPECIFICATIONS
AD30 UAT

MACHINE SPECIFICATIONS

Gross Power 298 kW (400hp) @2000RPM


Engine Model 3406E ATAAC
Speeds Forward
1 st 5.5 kph (3.4 mph)
2 nd 9.9 kph (6.1 mph)
3 rd 17.6 kph (10.9 mph)
4 th 31.0 kph (19.3 mph)
Reverse
1 st 6.8 kph (4.3 mph)

Tire Size 26.5 X R25 VSNT MS Radial


AD30 UAT

MACHINE SPECIFICATIONS

Turning Radius (Outside) 8571 mm (337.4”)


Turning Radius (Inside) 5030 mm (198.0”)
Articulation Angle 42.5 degrees
Axle Oscillation ± 10 degrees
AD30 UAT

MACHINE SPECIFICATIONS
DUMP TRUCK

Truck Capacity (Body) 30,000kg (66.140lb)


Heaped 2:1 (SAE) 14,4m3 (22.9yd3)
Width Overall 2,690mm (105.9”)
Height Overall 2,600mm (102.4”)
Length Overall 10,160mm (400”)
Weight Empty 30,000kg (66.140lb)
Weight Loaded 60,000kg (132.27lb)
Ground Clearance 400mm (15.7”)
Frame Oscillation +/-10 degrees
AD30 UAT

MACHINE SPECIFICATIONS
EJECTOR TRUCK

Truck Capacity (Body) 27,000 kg (59,524lb)


Heaped 2:1 (SAE) 15.2 m3 (19.88 yds3)
Width (Overall) 2,880 mm (113.4")
Height (Overall) 2,916 mm (114.8")
Length (Overall) 10,450 mm (411.4")
Weight (Empty) 33,000 kgs (72,752 lbs)
Weight (Loaded) 60,000 kgs (132277lbs)
Ground Clearance 400 mm (15.7")
Frame Oscillation +/-10 degrees
AD30 UAT

MACHINE SPECIFICATIONS

R1600G Loading AD30

AD30 shown with 14.4m3 dump body


R1600 shown with 4.8m3 bucket at full lift
AD30 UAT

MACHINE SPECIFICATIONS

R1300G Loading AD30

AD30 shown with 17.5m3 dump body


R1300G shown with 3.1m3 bucket at full lift
AD30 UAT

MACHINE SPECIFICATIONS

R1300G Loading AD30 From Rear

AD30 shown with 17.5m3 (22.9 yd3) dump body


R1300G shown with 3.1 m3 (4.1 yd3) bucket at full lift
AD30 UAT

STABILITY AND WEIGHT DISTRIBUTION

Front Axle (Dump Truck) 68% Empty 46% Loaded


Rear Axle (Dump Truck) 32% Empty 54% Loaded

Front Axle (Ejector Truck) 62% Empty 42% Loaded


Rear Axle (Ejector Truck) 38% Empty 58% Loaded
AD30 UAT

BODY SPECIFICATIONS
Standard Body (Dump Truck)
Heaped 2:1 (SAE) 14.4m3 (18.8yd3)
Optional Bodies
Heaped 2:1 (SAE) 11.3m3 (14.7yd3)
Heaped 2:1 (SAE) 17.5m3 (22.8yd3)

Standard Body (Ejector Truck)


Heaped 2:1 (SAE) 15.2m3 (19.8yd3)
AD30 UAT

F
S E
A A
F T
E U
T R
Y E
S
AD30 UAT

SAFETY FEATURES

• ROPS/FOPS Certified Operator Station • Excellent Visibility


• 3 Point Contact Cabin Access • Suspension Seat
• Alternate Exit-Via Windows • Inertia Reel Retractable Seat
• Passenger/Training Seat Belts
AD30 UAT

SAFETY FEATURES

• Handrails and Steps to Provide 3 Point Contact on All Machine


Access Points
• Anti Skid Tread on All Walking Surfaces
• Elimination of Top Deck Trip Points
AD30 UAT

SAFETY FEATURES

• Exhaust Heat Shielding < 200 Degrees C


• Hot and Cold Sides of the Engine
• Integrated Fire Suppression System
• Ground Level Fire System Activation and Engine Shutdown
• Hitch Hydraulic Hoses - Burst Protection Sleeves Fitted
AD30 UAT

SAFETY FEATURES

Stored Position Installed Position

Steering Frame Lock


AD30 UAT

SAFETY FEATURES

Stored Position Installed Position

Body Retaining Pins


AD30 UAT

SAFETY FEATURES

Stored Position Installed Position

Tailgate Retaining Pins (Ejector Body)


AD30 UAT

SAFETY FEATURES

Automatic Retarder Control

• Eliminates Engine and Machine


Overspeed

• Smooth Retard Application

• Limits Vehicle Speed to Pre- set Automatic Retarder


Maximum Manual Retarder Control Switch
Control Lever
• Increase Downhill Average
Speed
AD30 UAT

SERVICEABILITY
AD30 UAT

SERVICEABILITY

Transmission Oil Coolant Level

Hydraulic Oil Ground Level Servicing Engine Oil


and Fluid Level Checks
AD30 UAT

SERVICEABILITY

Hydraulic Oil Cooler


Engine Shutdown
Switch

Fuel Filters and


Priming Pump Battery Isolation
Ground Level Servicing Switch
and Fluid Level Checks
AD30 UAT

SERVICEABILITY

• Hinged Belly Guard


• Swing-out Radiator Grill
AD30 UAT

OPERATOR ERGONOMICS
AD30 UAT

OPERATOR ERGONOMICS

ENCLOSED OPERATOR STATION


(Optional)

• ROPS/FOPS - Certified
(SAE J231/2294)(ASA 2294.1997)
• Pressurised A/C System
• Wipers and Washers
• Low Noise Levels - 81 ± 1 dba
• Pull Ring Safety Glass
• Ergonomic Design
AD30 UAT

OPERATOR ERGONOMICS

INTEGRAL, SOUND SUPPRESSED


ROPS/FOPS CAB

• Four-Way Adjustable Suspension


Seat
• Tilt/Telescopic Steering Wheel
• Inertia Reel Seat Belt
• Slant Back Windscreen Provides
Excellent Field of Visibility
AD30 UAT

OPERATOR ERGONOMICS

PASSENGER SEAT FOR


OPERATOR TRIANING
• Passenger Seat Belt
AD30 UAT

MACHINE SYSTEMS
AD30 UAT

POWER TRAIN

Computer Matched Caterpillar Powertrain


• 3406E ATAAC @ 298KW (400hp)
• Torque Converter with Auto Lockup
• Heavy Duty Powershift Transmission
• Heavy Duty Differentials and Final Drives
• Multiple Disc Brakes, Forced Oil-Cooled
• Automatic Retarder Control (ARC)
AD30 UAT

ENGINE - Caterpillar 3406 EUI ATAAC


• Rated @ 400 hp (298 KW)
• Air to Air After Cooled
• Low Emission Levels
• Double Skinned Stainless Steel
Heat Shields < 200 Degrees C
• Automatic De-rate/Shutdown
on Fault Occurrence
• Hot and Cold Sides of the
Engine
AD30 UAT

TRANSMISSION

• 4 Speeds Forward/1 Speed Reverse

• Electronically Controlled Power Shift

• Large Diameter Clutch Packs for


Smooth Shifting and Increased
Component Life
AD30 UAT

TORQUE CONVERTER

• Heavy Duty High Capacity


Torque Converter
• Integral Torque Converter and
Up-drive Housing
AD30 UAT

DIFFERENTIALS and FINAL DRIVES


• Planetary Reduction at Each Wheel
• Torque Developed at the Wheels, Less Stress on the Axle Shafts
• Planetary Units can be Removed Independently from the Wheels and Brakes
AD30 UAT

STEERING SYSTEM

• Dual, Double Acting Cushioned Cylinders

• Designed for Excellent Steering Response


at All Engine Speeds

• Ground Driven Secondary Steering Pump


(optional)

• Steering Neutralizer Valves Standard


Fitment
AD30 UAT

BRAKING SYSTEM
SERVICE BRAKES
• Four Wheel Hydraulically Actuated,
Fully Enclosed Oil Immersed Disc Type
• Oil Cooling (std) for Immediate, Fade-
Resistant Stopping
• Self Adjusting with Modulated Engagement

PARKING BRAKE
TM
• Spring Applied, Fluid Release (SAFR )
• Parking Brake Automatically Applies in the
Event of Loss of Hydraulic Oil Pressure
AD30 UAT

HYDRAULIC SYSTEM
• Large Bore Hoist Cylinders
• Proven CAT® Seals and Cylinder Bearings
• High Efficiency Positive Displacement Pumps

• XT- 3 and XT- 5 Hydraulic Hoses


(Superior Strength, Flexibility and Life )
• Reusable Hose Couplings
• Heavy Duty Reusable Hose Clamps
AD30 UAT

ELECTRICAL SYSTEM
Color Coded and Hot Foil Number
Stamped Wires for Easy Diagnosis
and Repair

Fully Sealed Electrical Connectors


to Lock Out Dust and Moisture
AD30 UAT

CATERPILLAR MONITORING SYSTEM


AD30 UAT

OPTIONS
AD30 UAT

OPTIONS

Tire Options

• Bridgestone
26.5 X R25 VSNT MS Radial

• Michelin
26.5 X R25 XLDD1A * Radial
AD30 UAT

OPTIONS

Automatic Lubrication System


AD30 UAT

OPTIONS

Fire Suppression Systems


• Dry Chemical
Hand Held Fire Extinguishers • Foam
AD30 UAT

OPTIONS Wiggin’s Fast Fill and Evacuation Points

Transmission Radiator
Engine

Fuel Hydraulic
AD30 UAT

OPTIONS

Camera Monitor and Reversing Camera


AD30 UAT

CUSTOMER SUPPORT
Literature
Parts Books
Paper
Electronic (LinkOne)
Operation and Maintenance
Manuals
Service Manuals
Engine
Power Train
Steering System
Braking System Service Magazines LinkOne Parts Page
Hydraulic System Service Letters
Electrical System & Operator Station Technical Information
Electrical Schematics Bulletins
Hydraulic Schematics
Special Instructions
Fitting Instructions
Owner Notification
AD30 UAT

COMMON CATERPILLAR COMPONENTS


COMPONENT CATERPILLAR MODEL
Engine 3406E EUI
Torque Converter 735 Modified
Transmission R2900
Differentials 980G, R1700G
Final Drives 980G Modified, R1700G Modified
Braking System AD55 Modified
Retarder System AD55
Control Valve (Hoist/Eject) 735, 740
Steering System 966F, R1600
Steering Cylinders R1600
Secondary Steering (Optional) AD55 (Pump), R1300 (Diverter Valve)
Articulation 980G
Oscillation 740
Body Pins and Bearings etc. 740
Electrical System CEPL/CAT
AD30 UAT

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