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Part Manual y Torque Rotocamaras 793D

This document provides the parts list and installation instructions for an air/hydraulic cylinder that is used in the braking system of a 789C off-highway truck. It lists 12 parts needed for the cylinder, including screws, seals, springs, and an overstroke limit switch. It also provides details on installing the cylinder, such as the required torque specifications for the cylinder tube, end cap, purge screw, nuts, bolts, and overstroke switch.

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Angelo Solorzano
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126 views3 pages

Part Manual y Torque Rotocamaras 793D

This document provides the parts list and installation instructions for an air/hydraulic cylinder that is used in the braking system of a 789C off-highway truck. It lists 12 parts needed for the cylinder, including screws, seals, springs, and an overstroke limit switch. It also provides details on installing the cylinder, such as the required torque specifications for the cylinder tube, end cap, purge screw, nuts, bolts, and overstroke switch.

Uploaded by

Angelo Solorzano
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Air/Hydraulic Cylinder (Brake)...

789C Off-Highway Truck Air System and


Brakes 8W-3405

8W-3405: CYLINDER GP-AIR/HYDRAULIC

Parts for your 789C TRUCK:


CATERPILLAR SIS
Part
Pos. Qty Parts name Comments
No
9F-
1. [1] SCREW-PURGE (3/8-24X1.164-IN)
2167
8W-
2. [1] BODY-PISTON
5891
255-
3. [1] VALVE
4138
9V-
4. [1] SEAL-PISTON
3131
6W-
5. [1] SPRING
7305
6. 9V- [1] RING-RETAINING
Part
Pos. Qty Parts name Comments
No
6526
7V- SWITCH AS-LIMIT (BRAKE
7. [1]
5647 CYLINDER OVERSTROKE)
6V-
[2] SCREW-MACHINE (8-32X0.25-IN)
8376 C
9B-
[2] LOCKWASHER
7233 C
7V-
8. [1] SEAL-O-RING
5646
8V-
9. [1] ROD-INDICATOR
9570 C
8X-
10. [1] CYLINDER AS
1422
138-
11. [1] SEAL
7131
2F-
12. [8] LOCKNUT (3/8-24-THD)
8616

AVAILABLE REPAIR KIT(S):


318-
[1] KIT-BRAKE CYLINDER (BRAKE)
8229
(INCLUDES RING, CUP, INSERT, SEALS,
GASKET, FELT, & SPRING)
C CHANGE FROM PREVIOUS TYPE
Illustration 1 g00189286
Piston stroke ... 256.3 mm (10.09 inch)

Note: The amount of air pressure at the inlet port is multiplied by 6.6 in order to achieve the amount of
hydraulic pressure at the outlet port.

(1) Install the cylinder tube. The cylinder tube must bottom out.

Maximum installation torque for the cylinder tube ... 14 N·m (124 lb in)

(2) Install end cap (2) on cylinder tube (1). Tighten end cap (2) until the end cap bottoms out on cylinder
tube (1).

Maximum installation torque for the end cap ... 14 N·m (124 lb in)

Minimum breakaway torque for the end cap ... 88 N·m (65 lb ft)

(3) Torque for the purge screw ... 14 ± 3 N·m (10 ± 2 lb ft)

Note: Turn out end cap (2) in order to align the purge screw with port (4) for the hydraulic reservoir. The
tolerance for this alignment is 10 degrees. Do not turn out end cap (2) more than one revolution.

(5) Torque for nuts ... 14 ± 3 N·m (10 ± 2 lb ft)

(6) Torque for bolts ... 7.9 ± 0.6 N·m (69.9 ± 5.3 lb in)

(7) Torque for nut ... 145.5 ± 37.5 N·m (107 ± 28 lb ft)

(8) Torque for the overstroke switch ... 7.5 ± 2.5 N·m (66 ± 22 lb in)

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