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Perhitungan Raw Mix Empat Komponen (Basis: LSF + SM + IM)

This document discusses the calculation of a four-component raw mix using limestone, marl, iron sand, and silica sand. It provides the chemical composition of each material and calculates the theoretical compound composition. Equations are shown for determining the proportional composition of the raw mix to achieve the desired targets. The calculations determine the raw mix is 36.14% limestone, 57.29% marl, 5.12% iron sand, and 1.46% silica sand.

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277 views7 pages

Perhitungan Raw Mix Empat Komponen (Basis: LSF + SM + IM)

This document discusses the calculation of a four-component raw mix using limestone, marl, iron sand, and silica sand. It provides the chemical composition of each material and calculates the theoretical compound composition. Equations are shown for determining the proportional composition of the raw mix to achieve the desired targets. The calculations determine the raw mix is 36.14% limestone, 57.29% marl, 5.12% iron sand, and 1.46% silica sand.

Uploaded by

armadi haris
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Perhitungan Raw Mix Empat Komponen

(Basis : LSF + SM + IM)


RAW MATERIAL
Marl
limestone Silica Sand
Composite
SiO2 3.47 12.51 96.00
Al2O3 1.18 4.58 1.83
Fe2O3 0.43 1.78 0.49
CaO 52.19 41.02 0.39
IL 41.42 36.71 0.91
MgO 0.76 1.75 0.03
Total 99.45 98.35 99.65
Proporsi 36.14 57.29 5.12

Theoretical Compound Composition :


KSK = 4.42 0.95 0.00
LSF = 458.29 98.63 0.14
SM = 2.16 1.97 41.38
IM = 2.74 2.57 3.73
HM = 10.27 2.17 0.00
C3S = X1 177.54 X2 38.58 X3 -741.20 X4
C2S = Y1 -123.99 Y2 6.76 Y3 834.39 Y4
C3A = Z1 2.40 Z2 9.13 Z3 4.02 Z4
C4AF = W1 1.31 W2 5.42 W3 1.49 W4
LP = 5.85 20.08 7.21
BI = 47.9 2.7 -134.5
BF = 476.1 111.6 412.3

Calculation :
a1 = LSF * ( 2.8 * S1 + 1.18 * A1 + 0.65 * F1 ) - 100 * C1
b1 = LSF * ( 2.8 * S2 + 1.18 * A2 + 0.65 * F2 ) - 100 * C2
c1 = LSF * ( 2.8 * S3 + 1.18 * A3 + 0.65 * F3 ) - 100 * C3
d1 = 100 * C4 - LSF * ( 2.8 * S4 + 1.18 * A4 + 0.65 * F4 )

a2 = SM ( A1 + F1 ) - S1
b2 = SM ( A2 + F2 ) - S2
c2 = SM ( A3 + F3 ) - S3
d2 = S4 - SM ( A4 + F4 )
a3 = IM * F1 - A1
b3 = IM * F2 - A2
c3 = IM * F3 - A3
d3 = A4 - IM * F4

e = a1(b2.c3-b3.c2)-a2(b1.c3-b3.c1)+a3(b1.c2-b2.c1) =

Raw Mix Proportioning


X = d1(b2.c3-b3.c2)-d2(b1.c3-b3.c1)+d3(b1.c2-b2.c1)/e =
Y = a1(d2.c3-d3.c2)-a2(d1.c3-d3.c1)+a3(d1.c2-d2.c1)/e =
Z = a1(b2.d3-b3.d2)-a2(b1.d3-b3.d1)+a3(b1.d2-b2.d1)/e =

Final Raw Mix Proportioning


Limestone = X / ( X + Y + Z + 1 ) * 100 % =
Clay = Y / ( X + Y + Z + 1 ) * 100 % =
Iron Sand = Z / ( X + Y + Z + 1 ) * 100 % =
Sand = 1 / ( X + Y + Z + 1 ) * 100 % =
TOTAL =
mponen
watu dukun
M)
RAW MIX LIMEMARL DA
Iron Sand Target DATA
13.72 21.60 Mix
14.70 5.56 SiO2 12.56
66.22 3.09 Al2O3 3.88
2.00 65.60 Fe2O3 1.46
0.00 36.00 CaO 41.01
1.94 2.51 IL 36.72
98.58 MgO 2.73
1.46

0.02 0.93
2.02 98.00
0.17 2.45
0.22 1.55
0.02 2.17
-289.61 Xt 61.08
257.81 Yt 15.85
-73.09 Zt 9.51
201.51 Wt 9.40
195.62 26.73
-2.3 3.2
-3.6 113.5

= -4,102.99 a1
= -26.24 b1
= 26,546.23 c1
= -9,482.89 d1

= 0.47 a2
= 3.07 b2
= -90.32 c2
= -184.53 d2
= -0.51 a3
= -1.82 b3
= -1.07 c3
= -87.94 d3

706,000.40

24.76
39.25
3.51

36.14 %
57.29 %
5.12 %
1.46 %
100.0 %
LIMEMARL DAN MARL COMPOSITE
DATA SAMPLING :
LIMEMARL MARL 85% 15% MIX
11.13 20.68 9.46 3.10 12.6
3.43 6.43 2.92 0.96 3.9
1.38 1.89 1.17 0.28 1.5
42.47 32.73 36.10 4.91 41.0
36.70 36.80 31.20 5.52 36.7
2.68 3.00 2.28 0.45 2.7

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