MTU Onsite Energy
GAS POWER SYSTEMS
Economic and sustainable
power, heat, cold
generation with biogas
Juan-Carlos Mejia Pinto
Manager Global Business Development
/Sales Central Europe
MTU Onsite Energy GmbH Augsburg
Lisboa, 22.11.2016
AGENDA
1. Company profile
2. Product portfolio and solutions for
combined power, heat & cold with
biogas
3. Local service and engineering
4. References
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We are the preferred partner
for sustainable solutions
for power, cogeneration and
services
More than 100 years company history
> 4.500 cogeneration units
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MTU Onsite Energy GmbH - Gas Power Systems
Company Profile
Founded in 1977 in Augsburg
Assembly of gas systems in
the range of 100 KW to 2.5
MW electrical output
More than 4.500 systems
installed worldwide
Competence Center for Gas Power Systems within
Rolls Royce Power Systems Holdings
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COMPANY PROFILE
HISTORY
Renamed as
MTU
Renamed as Launch of
Friedrichshafen
Foundation of Maybach-Motorenbau Brand MTU
Renamed as GmbH
Luftfahrzeug- Onsite Energy
GmbH Motoren- und Turbinen-Union GmbH
Motorenbau Friedrichshafen GmbH
GmbH Sale by
Merger to form
Renamed as DaimlerChrysler
Maybach Mercedes- Spin-off from
Motorenbau GmbH Benz to EQT
Relocation to MAN, creation
Motorenbau GmbH of MDE GmbH Foundation of
Friedrichshafen Tognum
1909 1912 1918 1966 1969 1988 2001 2005 2008 2011 2014 2016
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5
COMPANY PROFILE
MANUFACTURING & ASSEMBLY HALL
State of the Art production Facilities
for Series 400 & 4000
Production capacity: 500+ units per
year
7 Test Benches for Serial Test and
R&D
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Our Global Presence
Status: Dec. 2014
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MTU Onsite Energy
Our Product Portfolio and applications Biogas
Quadrigeneration Distributed Power & Cogeneration
Combined Cold, Heat, Power Combined Heat, Power for
Energy
for own consumption or feed- own consumption or feed-in
Systems
in, CO2 Fertilisation
Focus on biowaste to energy Focus on biowaste to energy
Independence from grid Independence from the grid
CHP unit with absorption Biogas quality critical – H2S
chiller content to be removed
Purification of exhaust gas
Green Houses BioGas Gensets / CCHP Dairy digesters
Refrigeration facilities – food Modules Food waste digesters
processing factories & Control Systems Livestock waste digesters
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Standarized products
Wide range of power supply and scope delivery
Benefits Utilisation of MTU engines
• From proven motors to gensets
Efficiency
and complex CHP units
up to 44,3%
• Fuel flexible (Natural Gas,
Gas Systems Biogas, Landfill, Coal bed L32/L33/L64 with 8/12/16/20V
methane, etc.)
4000 Series
up to 39,5%
• 50/60 Hz versions D/L/Z with 6R/12V
(4000 with Gearbox)
S 400
Electric Power
• Interface with wide scope of
balance of plant available 50 100 450 750 1,000 2,000 3,000 kWel
Enclosure / Container
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CHP CONTAINER SOLUTIONS 50Hz BIOGAS
FOR FULL HEAT RECOVERY
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COMBINED HEAT AND POWER PRODUCTION
THERMAL LEVELS
Sources of Heat Usable Opportunities Customer Benefits
Hot
Exhaust gas Steam Steam Production
@ 450°C
Absorption Chiller
Mixture HT
@ 200°C Drying Processes
Lube Oil High temperature Water
Building Heating
@ 95°C
Jacket Water Industrial Processes
@ 90°C
Mixture LT
@ 90°C
Drying Processes
Condensing Heat
@50°C Medium/low temp. Water Underfloor heating
Radiant Heat Return temp. rising
down to 35°C.
cool
= up to 96% overall Efficiency!
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Service orientation is our value
Typical field situation and target
Highest possible
efficiency
Emissions Long intervalls
mg/m3 & life
Electrical & High availibility
Biogas thermal
m3/h energy
kWel/kWth Low
emissions
product & customer requirements …
Service Time intervalls
3 6
2
5
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Service products
Adding value to service capability
Spare Parts Commissioning Training
Remanufactured Maintenance contracts incl. Remote controll/service,
components corrective actions messaging &hotline 24/7
Exchange engines Inspections upon warranty Modernization
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APPLICATIONS & REFERENCES
OVERVIEW
STANDBY
CONTINUOUS / PRIME
APPLICATION
/ PEAK STANDARDIZED
MISSION CRITICAL
BACKUP
CUSTOMER
SEGMENTS
APPLICATIONS & REFERENCES
CONTINUOUS / PRIME / PEAK
REFERENCE
Biogas Plant
Product:
Location: Moscazzano and 2 x MTU 400 GS
Sospiro, Italy
Power output: 564 kWe
Key features:
Heat for farm, electricity is sold to the
grid
High feed in tariffs for green electricity
„The future is biogas, not pig
farming“
Pletro Bertesago, farmer
Our successful reference project Energia Las Pampas
Start up: August 2013
CHP Biogas „Las Pampas“ Chile
First Biogas CHP Project in Chile MTU 12V400 GS
Electric Output: 400 kWel
openning on August 2013 Thermal Output: 462 kWth
Las Pampas Santiago / Chile
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Thermal optimization of biogas plant
Biogas Plant Döckingen
Output: ~ 800 kWe installed, >42,5% el. Eff
Total eff.: > 90 %
Location: Döckingen, Germany
Scope 1x MTU 8V4000
Fuel Pig Farm (grass, corn, slude, etc.)
Benefits:
additional heat utilization (engine, exhaust gas) for Picture or Country Location
district heating of village (civic involvement)
Heat for 200 household and school
2 x 15.000 l buffer for heat storage
CO2 balance neutral
environmentally friendly solution
Papenburg- Aschendorf Greenhouse Mermans,
Wommelgem, Belgium
CHP- Greenhouse Netherlands,
Customized Container Design
CHP units cover all the typical needs
for greenhouses:
Electricity for artificial lighting
Heating for ideal conditions for
wintertime plant growth
CO2 fertilization with engine
exhaust gas
Module-Type: MTU 12V4000
MTU genset are successfully running in Netherlands for Series: 4000
greenhouse application. Fuel Type: Natural Gas
Output Electric: 1.186 kW
Success Story over the years / wide range of population Output Thermal: 729 kW
installed
Currently installations in Netherlands from year 2007
EXAMPLES OF CHP INSTALLATIONS
Dairy Digester
Location: Chili, WI 1x 8V4000L32FB Biogas
Application: Dairy digester 4500 Head Dairy Farm
Electrical Output: 762 kWe Supplies Thermal Output to Heat the Digester
Heating Output: 2,429 kBTU/h
EXAMPLES OF CHP INSTALLATIONS
Dairy Digester
Location: Sumter, SC 1x 16V4000L32FB Biogas
Application: Chicken Processing Plant Biogas from organic waste from chicken
processing plant. Supplies heat to the
Electrical Output: 762 kWe processing facility
Heating Output: 6,000 kBTU/h
Contacts
Contacts in MTU Iberica Contacts Factory Germany
Farzad Azarmi Juan Carlos Mejia
Sales Manager Onsite Energy Manager Business Development / Sales
Central Europe
[email protected] [email protected]
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For more information
www.mtuonsiteenergy.com
Thank you! Vielen Dank!
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