APM - Part 2 Chapter 3C
APM - Part 2 Chapter 3C
CHAPTER 3C
APPROVAL OF AIRCRAFT MAINTENANCE PROGRAMME
1.0 Purpose
The Purpose of this procedure is to provide guidance to Airworthiness officers in order to ensure
that Aircraft Maintenance programme are standardised and are included with all items required
by M.A. 302 and AMC/GM of CAR M before approval.
The AMP should be prepared by the operator based on the maintenance data information made
available by the state of design or by the organisation responsible for the type design of
Aeroplane, Engine, Propeller, Components and submitted to local Airworthiness office for
approval along with completed checklist as per Attachment-A of this chapter. This information
is generally available in the form of a maintenance review board report, maintenance panning
documents of the type of aircrafts, aircraft maintenance manual, engine maintenance manual,
component maintenance manual, SBs/SLs etc. various regulatory requirements of the DGCA
are also required to be included in the AMP. Maintenance specific to Airplane/Helicopter
operation, such as but not limited to compressor wash / rinse, aircraft external wash, RVSM,
EDTO and any other such applicable activity are also included as part of AMP.
Note 2: For existing aircraft types it is permissible for the operator owner or CAMO to make
comparisons with maintenance programmes previously approved. It should not be assumed
that a programme approved for one owner or the CAMO would automatically be approved for
another.
Evaluation should be made of the aircraft/fleet utilisation, landing rate, equipment fit and, in
particular, the experience of the owner or the CAMO when assessing an existing programme.
Where the DGCA is not satisfied that the proposed maintenance programme
can be used as is, the competent authority should request appropriate changes such as
additional maintenance tasks or de-escalation of check frequencies as necessary.
Critical Design Configuration Control Limitations (CDCCL): If CDCCL have been identified for
the aircraft type by the TC/STC holder, maintenance instructions should be developed.
CDCCL’s are characterised by features in an aircraft installation or component that should be
retained during modification, change, repair, or scheduled maintenance for the operational life of
the aircraft or applicable component or part.
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Periodicity of Checks as per the anticipated utilization of the aircraft shall be stated in the AMP
with a tolerance of not more than 25%. For very low utilization of aircraft, calendar time limits for
inspection should also be included.
The task intervals are commonly specified in the MRB report in terms of relevant usage
parameters such as cycles, flight hours or calendar time. For planning convenience, it is usual
for the air operator (or the MRB) to group the tasks into packages or scheduled maintenance
checks (for example, A-check or 150 hour check). When this is done, it is important to retain
visibility of the original MRB recommended usage parameter for use when task and/or
scheduled maintenance check interval adjustments are evaluated; and some operators may
prefer to accomplish scheduled maintenance checks in separate “phases” which combine to
make up a complete check. This is acceptable provided that the interval between repetitions of
tasks is not exceeded (this may require some phases to be accomplished long before they are
due during the first cycle).
A Flow Chart indicating samples of Source documents required to be referred for development
of AMP is as follow
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a) The type/model and registration number of the aircraft, engines and, where applicable,
auxiliary power units and propellers.
b) The name and address of the owner, operator or CAMO managing the aircraft
airworthiness.
c) The reference, the date of issue and issue number of the approved maintenance
programme.
f) Maintenance tasks and the intervals at which these are to be performed, taking into
account the anticipated utilization of the aircraft and operating environment of the
aircraft. The maintenance programme based on information made available by the State
of Design or by the organization responsible for the type design and any additional
applicable experience. The basic requirements for a maintenance programme include
but are not limited to:
i) Inspection;
ii) Scheduled maintenance;
iii) Overhaul and repairs;
iv) Structural inspection; and
v) Maintenance tasks and intervals specified and identified as mandatory in approval of
the type design.
h) Procedures for changing or deviating from b) and c) above for tasks that do not have
mandatory designations from the State of Design; and
i) Provision to record the date and reference of approved amendments incorporated in the
maintenance programme.
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k) The tasks and the periods (intervals/frequencies) at which each part of the aircraft, engines,
APU’s, propellers, components, accessories, equipment, instruments, electrical and radio
apparatus, together with the associated systems and installations should be inspected. This
should include the type and degree of inspection required.
m) If applicable details of ageing aircraft system requirements together with any specified
sampling programmes.
o) A cross-reference to other documents approved by the Agency which contain the details of
maintenance tasks related to mandatory life limitations, Certification Maintenance
Requirements (CMR’s) and ADs.
Note: To prevent inadvertent variations to such tasks or intervals these items should not be
included in the main portion of the maintenance programme document, or any planning
control system, without specific identification of their mandatory status.
p) when applicable, condition monitoring and reliability programme descriptions for aircraft
systems, components and engines.
Note. — In the context of e) above, “when applicable” means that the condition monitoring and
reliability programmes are only applicable to aircraft types where the maintenance
programme was derived using the maintenance review board process
q) A statement that practices and procedures to satisfy the programme should be to the
standards specified in the TC holder’s Maintenance Instructions. In the case of approved
practices and procedures that differ, the statement should refer to them.
r) Each maintenance task quoted should be defined in a definition section of the programme.
4.1 The maintenance program shall be evaluated to ensure that items as per the source
documents as required as per AMC of MA 302 of CAR M are included in the AMP. The officer
responsible for evaluation of AMP shall ensure that all the requirements of DGCA are also
complied with.
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4.2. When assessing aircraft maintenance programmes for approval, the DGCA should
verify that the maintenance programme is acceptable for the continuing airworthiness of the
specific aircraft listed and it is appropriate for the proposed operating environment and
scheduled utilisation.
4.3. After evaluation, if discrepancies are found, a notice listing specific discrepancies found and
recommendations, outlining what will be required to correct the discrepancies is issued to the
operator concerned for necessary correction.
4.4 The following requirements for content of the maintenance programme should be
considered by the responsible officers during the evaluation of the proposed maintenance
programme for approval.
c) ALIs specified in the type certificate data sheet. These may include CMRs, safe life
airworthiness limitation items, and damage tolerant ALIs;
e) mandatory life limits for engine life-limited parts specified by the manufacturer;
f) engine and APU off-wing maintenance as specified in the engine and APU work scope
planning guides; and
g) Instructions for continuing airworthiness (ICAs) specified for air operator installed equipment
or required by STC modifications, including emergency equipment.
h) All items in the maintenance programme should have the source document clearly identified
and mandatory items (such as CMRs, ALIs and ADs) must be clearly distinguished from
items that are subject to adjustments or changes based on operating experience.
Note 1: Except where stated otherwise in point M.A.302(c) the maintenance programme and its
amendments shall be approved directly by the DGCA.
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Note 2: In order to approve a maintenance programme according to Note 1, the DGCA shall
have access to all the data required in points M.A. 302(d), (e) and (f).
4.4. Indirect approval: In the case of indirect approval, the maintenance programme procedure
shall be approved by the DGCA through the continuing airworthiness management exposition.
b) According to the complexity of the aircraft and the nature of the operation, the maintenance
programme procedures should contain reliability centered maintenance and condition
monitored maintenance programme procedures and have procedures relating to the
programme control which contain the following provisions:
4.5 . RAO / SRAO may attend the meetings held to consider maintenance implications arising
from reviews of the above provisions.
4.6 The DGCA may elect to publish a proposed maintenance schedule for a piston engine
aircraft type or a group of piston engine aircraft types below 2 730 kg
maximum take-off mass (MTOM) or for a sailplane, powered sailplane or balloon type or for a
group of sailplanes, powered sailplanes or balloon types. When owners/operators of the aircraft
mentioned above elect to use a DGCA proposed maintenance schedule, all the out of phase
manufacturer recommendations should be incorporated into the final maintenance programme
in order for it to be approved.
4.7 When satisfied with the program contents and periodicity of items of AMP, the responsible
officer shall submit the AMP to the next level officer for his review and further action. The AMP
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shall be approved by an officer not below the level of Dy Director of Airworthiness. After
approval, AMP should be returned to the operator with a covering letter and a copy is to be
retained in the local Airworthiness office.
4.8. The documentation issued by the DGCA to approve the operator’s aircraft
maintenance programme may include details of who may issue certificates of release to service
in a particular situation and may define which tasks are considered as complex maintenance
tasks or limited pilot owner maintenance according to Appendix VIII to CAR -M.
4.9 In the case of aircraft used by air operator certified in accordance with schedule XI of
Aircraft rule 1937 or large complex motor-powered aircraft, the development of the
approved operator’s aircraft maintenance programme is dependent upon sufficient satisfactory
in-service experience which has been properly processed. In general, the task being considered
for escalation beyond the MRB limits should have been satisfactorily repeated at the existing
frequency several times before being proposed for escalation. Appendix I to AMC M.A.302 and
M.B.301(b) gives further information.
4.10. The DGCA may approve an incomplete maintenance programme at the start of
operation of an aircraft or an operator, subject to limiting the approval of the maintenance
programme to a period that does not exceed any required maintenance not yet approved.
5.1. Amendments (revisions) to the approved maintenance programme should be made by the
owner or the CAMO, to reflect changes in the TC holder’s recommendations, modifications,
service experience, or as required by the DGCA.
5.2. The owner or the CAMO approved maintenance programmes should be subject to periodic
review to ensure that they reflect current TC holder’s recommendations, revisions to the MRB
report if applicable, mandatory requirements and the maintenance needs of the aircraft and
necessary revisions are to be proposed and submitted to the Regional/ Sub-regional offices
along with document as per Appendix-2 of this chapter. The amendments proposed shall be
evaluated and approved by the local Airworthiness office thereafter following the above
procedure.
5.3. The owner or the CAMO should review the detailed requirements at least annually for
continued validity in the light of operating experience.
6.1. In order to ensure continuing airworthiness of the aircraft, various maintenance actions
called for in the aircraft maintenance programme are required to be carried out at specified
intervals. All such maintenance work will be carried out by AMO approved under CAR 145, as
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per the procedures documented in MOE. The compliance of the AMP shall be also ensured by
the Local airworthiness office during C of A renewal / ARC issue/renewal.
6.2. If the DGCA is no longer satisfied that a safe operation can be maintained, the approval of
a maintenance programme or part of it may be suspended or revoked. Events giving rise to
such action include:
7.1. Head of the regional / sub- regional offices shall establish a system of record keeping that
allows adequate traceability of the process of evaluation, approval and amendment of AMP.
7.2. The record-keeping system should ensure that all records are accessible whenever needed
within a reasonable time. These records should be organized in a consistent way throughout
the DGCA (chronological, alphabetical order, etc.)
7.3. All records containing sensitive data regarding applicants or organisations should be stored
in a secure manner with controlled access to ensure confidentiality of this kind of data.
7.4. All computer hardware used to ensure data backup should be stored in a different location
from that containing the working data in an environment that ensures they remain in good
condition. When hardware- or software-changes take place special care should be taken that all
necessary data continues to be accessible at least through the full period as specified
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Attachment - A
MAINTENANCE PROGRAMME CHECKLIST
This document includes all the relevant information as detailed in Appendix 1 to the
Acceptable Means of Compliance (AMC), the format of which may be modified to suit the
operator’s preferred method. In all cases the checklist should clearly show both compliance
(Yes) and location of the compliance in the notes section or not applicable (N/A) and the
reason in the notes section. Verification remarks column to be used by DGCA officer while
reviewing the Draft AMP for approval.
The specific tasks and the relevant control procedures shall be included as specified in
the Aircraft Maintenance Programme (AMP) or Continuing Airworthiness Management
Exposition (CAME) of the operator / Subpart G organisation managing the aircraft. The
relevant cross-references shall be specified in the notes column at the appropriate
paragraphs and the correct term AMP or CAME shall be used. It is not acceptable simply
enter the AMP or CAME as the cross reference.
The checklist is provided to ensure the minimum required items are contained in the
Maintenance Programme. It should be enhanced as necessary to suit the aircraft’s needs;
operational, utilization, regulation and environmental.
Amendment Status
Registration No of aircraft
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[Link] requirements
The tasks and the periods (intervals / frequencies) at which inspections should be
carried out, including type and degree of inspection of the:
a. Aircraft
b. Engine(s)
c. APU
d. Propeller(s)
e. Components
1.1.10
f. Accessories
g. Equipment
h. Instruments
a. Checked
b. Cleaned
c. Lubricated
1.1.11
d. Replenished
e. Adjusted
f. Tested
b)Certification Maintenance
1.1.16 Requirements (CMR’s), if Applicable
2. Programme basis
3. Amendments
a. In the TC holder’s
3.1 recommendations
b. Introduced by modifications
c. Introduced by repairs
a. TC holder’s recommendations
b. Revisions to the MRB report (if
5.1 applicable)
c. Mandatory requirements
d. Maintenance needs of the aircraft
5.2 Annual review of AMP is defined
[Link] programmes
6.1 Applicability
6.4.1 CAMO may sub contract certain functions of Maintenance programme to other
maintenance organisation (provided this organisation proves to have the appropriate
expertise.) Such as
6.4.2 a) Developing the maintenance and
reliability programmes
b) Collection and analysis of the
reliability data
c) Providing reliability reports
6.5.1 Objectives
Statement summarizing the prime objectives of the programme (To the minimum it
should include the following)
a) Recognise the need for corrective
action
[Link]
b) Establish what corrective action is
needed
c) Determine the effectiveness of that
action
[Link] The extent of the objectives should be
directly related to the scope of the
programme (manufacturer’s
maintenance planning documents
should be consulted in every case)
[Link] All MSG -3 related task are effective
and their periodicity is adequate
6.5 .2 Identification of items
a) Pilots Reports
b) Technical Logs
h) Stores Issues/Reports
Analysis & Interpretation- The whole process should enable a critical assessment of
the effectiveness of the programme as a total activity. Such process may involve:
a) Comparisons of operational
reliability with established or allocated
standards
f) Reliability predictions
h) Stores Issues/Reports
e) Modification evaluations
f) Sampling programmes
g) Adequacy of maintenance
equipment and publications
h) Effectiveness of maintenance
procedures
i) Staff training
a) Changes to maintenance,
operational procedures or techniques
f) Spares provisioning
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g) Staff training
b) Fleet commonality
d) Adequacy of data
[Link]
e) Reliability procedure audit
f) Staff training
a) Certification / modification / SB
compliance
6.6.1
b) Operational Factors
c) Maintenance factors
MNPS
7.3.10
RVSM
ETOPS
Offshore operations
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HEMS
Date:
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Appendix 1
In the preparation of this Aircraft Maintenance Programme to meet the requirements of CAR M,
the recommendations made by the airframe constructors and engine, APU, propeller and
equipment manufacturers have been evaluated and, where appropriate, have been
incorporated.
This Maintenance Programme lists the tasks and identifies the practices and procedures, which
form the basis for the scheduled maintenance of the aeroplane(s) / helicopter(s). The CAR M
Subpart G organisation / owner* undertakes to ensure that the aeroplane(s) / helicopter(s) will
continue to be maintained in accordance with this programme.
The data contained in this programme will be reviewed for continued validity at least annually in
the light of operating experience and instructions from the DGCA whilst taking into account new
and / or modified maintenance instructions promulgated by the type certificate and
supplementary type certificate holders and any other organisation that publishes such data in
accordance with CAR 21.
It is accepted that this programme does not prevent the necessity for complying with any new or
amended regulation published DGCA from time to time where these new or amended
regulations may override elements of this programme.
It is understood that compliance with this programme alone does not discharge the operator
from ensuring that the programme reflects the maintenance needs of the aeroplane, such that
continuing safe operation can be assured. It is further understood that the DGCA reserves the
right to suspend, vary or cancel approval of the Maintenance Programme if the DGCA has
evidence that the requirements of the Aircraft Maintenance Programme are not being followed
or that the required standards of airworthiness are not being maintained.
Name.......................................................................................Position.................................
Signed...................................................................................................................................
Date: .........................................
NOTE: The post holder identified above is either the Accountable Manager / Continuing
Airworthiness Manager for an AOC operator's CAR M subpart G organisation, a nominated post
holder within the CAR M subpart G organisation when the aircraft's continuing airworthiness is
contracted to an approved organisation or the aircraft owner when the aircrafts continuing
airworthiness is not contracted to an approved organisation.
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Appendix 2
Compliance Statement:
This Maintenance Programme complies with the manufacturer’s minimum maintenance and
inspection requirements and the requirements of the DGCA for the airframe, engines (on
wing), systems and components except wherein previously or hereby approved by the DGCA.
The above requested amendments are approved with the exception of: __________________