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Saic Q 1005

The document is a checklist for inspecting a plant quality control laboratory. It lists acceptance criteria for testing methods and procedures, facilities and equipment, and laboratory records and reports. Key requirements include: - The laboratory must be capable of performing compression, slump, and aggregate tests to applicable ASTM standards. - Compression testing machines must be calibrated annually and sieve accuracy verified annually. - The laboratory must maintain records of testing, equipment calibration, personnel qualifications, audits, and issue reports that clearly present results.

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Tayyab Achakzai
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0% found this document useful (0 votes)
543 views3 pages

Saic Q 1005

The document is a checklist for inspecting a plant quality control laboratory. It lists acceptance criteria for testing methods and procedures, facilities and equipment, and laboratory records and reports. Key requirements include: - The laboratory must be capable of performing compression, slump, and aggregate tests to applicable ASTM standards. - Compression testing machines must be calibrated annually and sieve accuracy verified annually. - The laboratory must maintain records of testing, equipment calibration, personnel qualifications, audits, and issue reports that clearly present results.

Uploaded by

Tayyab Achakzai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Test Methods and Procedures: Describes the methods and procedures for verifying laboratory and material compliance with specified standards.
  • Facilities and Equipment: Includes a checklist to ensure all necessary facilities and equipment meet required standards for concrete testing.
  • Documentation and Records: Outlines the requirements for documentation, report generations, and corrections to ensure compliance with standards.
  • Reference Documents: Lists reference documents pertaining to the inspection checklist and related testing standards.

SAUDI ARAMCO ID/PIEU-30-Oct-2017- REV. 2017.06.00 (Standards Cutoff -June 30, 2017) Rev. 2017.06.

00 30-Jun-17
SAIC NUMBER QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Plant QC Lab Inspection SAIC-Q-1005 30-Oct-17 CIVIL -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Test Methods and Procedures

Note: To verify that the area/material being inspected was tested


by a SA approved third party testing agency, the test results
attached with this RFI shall be verified by the relevant PID
inspection Unit if copy of the test results had been received
directly from the 3rd party lab. If not available in the PID
inspection Unit, the inspector shall contact the third party lab
rep and request for an explanation. If explanation is not
reasonable, NCR shall be issued to the 3rd party lab through the
Batch Plants & Civil Testing Group.

The laboratory is capable to perform tests on concrete based on the


following ASTM test methods:
1. Compression Test Specimens, ASTM C 31/ C31M
2. Compression Tests, ASTM C39/ C 39M 09-SAMSS-097
A1
3. Yield, ASTM C138/ C 138M Sec. III.B
4. Slump, ASTM C143/ 143M
5. Sampling Fresh Concrete, ASTM C172
6. Temperature, ASTM C1064/ C1064M

The laboratory is capable to perform tests on concrete aggregates


based on the following ASTM test methods:
1. Sieve Analysis, ASTM C136
2. Material Finer Than 75μm (No. 200) Sieve, ASTM C117 09-SAMSS-088
A2
3. Specific Gravity and Absorption, ASTM C127 (Coarse Sec.11.1
Aggregate) & ASTM C128 (Fine Aggregate)
4. Organic Impurities in Fine Aggregate, ASTM C40
(ASTM C1077-2012, para. 7.2)

The concrete specimens shall be subjected for final curing with free
09-SAMSS-097
A3 water maintained on their surfaces at all times at a temperature of
Sec. III.B
23°C±2°C. (ASTM C94/ASTM C-31 Sec. [Link])

Laboratory personnel shall have convenient access to applicable 09-SAMSS-097


A5
standards. (ASTM C1077 -2012, para. 7.5) Sec. III.B

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-30-Oct-2017- REV. 2017.06.00 (Standards Cutoff -June 30, 2017) Rev. 2017.06.00 30-Jun-17
SAIC NUMBER QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Plant QC Lab Inspection SAIC-Q-1005 30-Oct-17 CIVIL -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

B Facilities and Equipment

Compression Strength Testing machines are calibrated at least


annually not exceeding 13 months. Records showing the test points,
09-SAMSS-097
B1 corresponding percentage of error, the calibration date, and the
Sec. III.B
device used are available. (ASTM C1077 -2012, para. 8.3.1 and
[Link])

Verification of sieve accuracy are performed at least annually on


09-SAMSS-097
B2 each sieve in the test for sieve analysis. (ASTM C1077 -2012, para.
Sec. III.B
8.4.1 and [Link])

Mechanical Sieve Shaker - When mechanical sieving devices are


09-SAMSS-097
B3 used, the period of mechanical agitation are checked at least
Sec. III.B
annually for adequacy of sieving. (ASTM C1077 -2012, para. 8.4.2)

Specific Gravity & Absorption Tests - Duplicate tests are made at 09-SAMSS-097
B4
least once every 6 months. (ASTM C-1077-2012, para. 8.4.3) [Link].B

Balances or scales for all concrete and aggregate tests are calibrated 09-SAMSS-097
B5
annually. (ASTM C-1077-2012, para. 8.4.4) Sec. III.B

C Laboratory Records and Reports

The laboratory maintains a system of records that permits verification 09-SAMSS-097


C1
of any issued report (ASTM C1077-2012, para. 9.1) Sec. III.B

The laboratory records contain the standard operating procedures,


which include identification of the test sample, transfer of the sample 09-SAMSS-097
C2
from the field to the laboratory, recording of the test results. (ASTM [Link].B
C1077-2012, para. 9.2.1)

The laboratory has records of calibrations or verifications of


09-SAMSS-097
C3 equipment required by the test method for all of the tests offered in
[Link].B
the scope of the laboratory's services. (ASTM C1077-07, para. 9.2.2)

The laboratory has records on laboratory personnel that document


work, experience, education, on-the-job training, and methods used 09-SAMSS-097
C4
to ensure continued competence in performing the required test [Link].B
methods. (ASTM C1077-2012, para. 9.2.3)

The laboratory has records of audits and inspections by outside


agencies and all reports or certifications, with applicable dates, of 09-SAMSS-097
C5
any evaluation or accreditation issued by any evaluating authorities. [Link].B
(ASTM C1077-2012, para. 9.2.4)

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-30-Oct-2017- REV. 2017.06.00 (Standards Cutoff -June 30, 2017) Rev. 2017.06.00 30-Jun-17
SAIC NUMBER QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Plant QC Lab Inspection SAIC-Q-1005 30-Oct-17 CIVIL -
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Laboratory reports accurately and clearly present the specified test


results and all pertinent data including name and address of the
laboratory, identification of the report and date issued, name of client, 09-SAMSS-097
C6
project identification, sample identification, identification of standard [Link].B
test method used, test results, and name of registered professional
engineer or his designee. (ASTM C1077-2012, para. 9.3 & 9.4)

Corrections or additions to reports shall clearly reference the report 09-SAMSS-097


C7
being amended. (ASTM C1077-2012, para. 9.5) [Link].B

The laboratory maintains a quality manual of written procedures for


09-SAMSS-097
C8 ensuring quality of the services offered. (ASTM C1077-2012, para.
[Link].B
10.1)

REMARKS:

REFERENCE DOCUMENTS:
1- 09-SAMSS-097 -- Ready-Mixed Portland Cement Concrete, 16 September 2015

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

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