GENERAL EVAPORATIVE (EVAP) CANISTER

EVAPORATIVE (EVAP) CANISTER PURGE SO-

CRANKCASE EMISSION CONTROL SYS- LENOID VALVE
FUEL FILLER CAP
TEM
POSITIVE CRANKCASE VENTILATION (PCV)
VALVE EXHAUST EMISSION CONTROL SYSTEM
CONTINUOUS VARIABLE VALVE TIMING
EVAPORATIVE EMISSION CONTROL SYS-
TEM
EC -2 EMISSIONS CONTROL SYSTEM

GENERAL
SPECIFICATIONS ECFA51BD

Item Specification
Type Duty Control type
Purge Control Solenoid Valve (PCSV)
Resistance (Ω ) 16.0Ω at 20 C (68 F)

TIGHTENING TORQUES E2A839FA

Item N·m kgf·m lbf·ft

Positive Crankcase Ventilation Valve 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7

TROUBLESHOOTING EDAB5E1F

Symptom Suspect area Remedy

Vacuum hose disconnected or damaged Repair or replace
Engine will not start or
hard to start Malfunction of the EVAP. Canister
Repair or replace
Purge Solenoid Valve
Vacuum hose disconnected or damaged Repair or replace
Malfunction of the PCV valve Replace
Rough idle or engine stalls
Check the system; if there
Malfunction of the evaporative emission
is a problem, check related
canister purge system
components parts
Check positive crankcase
Excessive oil consumption Positive crankcase ventilation line clogged
ventilation system

COMPONENTS E4CA7D79

Components Function Remarks

Crankcase Emission System
- Positive Crankcase Ventilation HC reduction Variable flow rate type
(PCV) valve
Evaporative Emission System
- Evaporative emission canister HC reduction
- Purge Control Solenoid Valve (PCSV) HC reduction Duty control solenoid valve
Exhaust Emission System
- MFI system (air-fuel mixtrue CO, HC, NOx reduction Heated oxygen sensor
control device) (feedback type)
- Three-way catalytic converter CO, HC, NOx reduction Monolithic type
GENERAL EC -3

COMPONENTS E0902E2C

[1.4 DOHC]
2 1

4
[1.6 CVVT]
2 1

1. Purge Control Solenoid Valve (PCSV) 3. Canister

2. PCV Valve 4. Catalytic Converter

LEJF301A
EC -4 EMISSIONS CONTROL SYSTEM

Positive Crankcase Ventilation (PCV) Vave

1 Purge Control Solenoid Valve (PCSV) 2
[1.4 DOHC]

PCV Valve
PCSV

AEJF001A LEJF005A

Positive Crankcase Ventilation (PCV) Vave

2 3 Canister
[1.6 CVVT]

Canister
PCV Valve

LEJF002A LEJF003A

4 Catalytic Converter

Catalytic Converter

LEJF004A
GENERAL EC -5

SCHEMATIC DIAGRAM EE5CC58A

*1. Mass Air Flow Sensor (MAFS) [1.6 DOHC]

*2. Engine Coolant Temperature Sensor (ECTS)
*3. Throttle Position Sensor (TPS) **1. Injector
*4. Crankshaft Position Sensor (CKPS) **2. Ignition Coil
*5. Camshaft Position Sensor (CMPS) **3. Idle Speed Control Actuator (ISCA)
INPUT OUTPUT
*6-1. Heated Oxygen Sensor (HO2S, Sensor 1) **4. Purge Control Solenoid Valve (PCSV)
*6-2. Heated Oxygen Sensor (HO2S, Sensor 2) ECM **5. Main Relay
*7. Knock Sensor **6. Fuel Pump Relay
*8. Vehicle Speed Sensor (VSS) **7. CVVT Oil Control Valve (OCV)
*9. Intake Air Temperature Sensor (IATS) [1.6 DOHC]
*10. Manifold Absolute Pressure Sensor (MAPS) [1.4 DOHC]
Switch Input Signals

Ignition
Switch

*10, *9
Air Cleaner

*6-1

Fuel Tank

*6-2
Canister

Muffler

LEJF010A
EC -6 EMISSIONS CONTROL SYSTEM

CRANKCASE EMISSION
CONTROL SYSTEM
COMPONENT E48065C9

Surge tank

Breather hose

Air intake hose

Generator

During Low Load Operation

During High Load Operation
Fresh Air

LEJF603I
CRANKCASE EMISSION CONTROL SYSTEM EC -7

INSPECTION E6AFFAD9

1. Disconnect the ventilation hose from the positive

crankcase ventilation (PCV) valve. Remove the PCV
valve from the rocker cover and reconnect it to the
ventilation hose.

2. Run the engine at idle and put a finger on the open

end of the PCV valve and make sure that intake man-
ifold vacuum can be felt.

NOTE
The plunger inside the PCV valve will move back and
forth.

LEJF603E
EC -8 EMISSIONS CONTROL SYSTEM

POSITIVE CRANKCASE
VENTILATION (PCV) VALVE

OPERATION EE43A00F

Intake manifold side (No vacuum) Intake manifold side (High vacuum)

Rocker cover side Rocker cover side

BEGE001S BEGE001T

Engine condition Not running Engine condition Idling or decelerating

PCV valve Not operating PCV valve Fully operating
Vacuum passage Restricted Vacuum passage Small

Intake manifold side (Moderate vacuum) Intake manifold side (Low vacuum)

Rocker cover side Rocker cover side

BEGE001U BEGE001V

Engine condition Normal operation Engine condition Accelerating and high load
PCV valve Properly operating PCV valve Slightly operating
Vacuum passage Large Vacuum passage Very large
CRANKCASE EMISSION CONTROL SYSTEM EC -9

REMOVAL EEF03EF7 INSPECTION E0B8FC0C

1. Remove the valve pad (A) and disconnect the vacuum 1. Remove the PCV valve.
hose (B).
2. Insert a thin stick(A) into the PCV valve(B) from the
threaded side to check that the plunger moves.

3. If the plunger does not move, the PCV valve is

clogged. Clean it or replace.

B
A

[1.4 DOHC]

LEIF603J

INSTALLATION EAC15E6D

1. Install the PCV valve according to the reverse order

of the "REMOVAL" procedure.

PCV Valve Installation : 7.8 ~ 11.8 N·m (0.8

~ 1.2 kgf·m, 5.8 ~ 8.7 lbf·ft)
B
A

[1.6 CVVT]

LEJF011A

2. Remove the PCV Valve.

EC -10 EMISSIONS CONTROL SYSTEM

EVAPORATIVE EMISSION
CONTROL SYSTEM
COMPONENTS EEFDC6D5

MAPS & IATS

(1.4 DOHC) ISCA
MAPS & IATS
(1.6 CVVT)

Surge Tank

Air Cleaner
ECM

Air

Fuel Tank
Canister

LEJF012A
EVAPORATIVE EMISSION CONTROL SYSTEM EC -11

INSPECTION E54DDA8A EVAPORATIVE (EVAP) CANISTER

1. Disconnect the vacuum hose from the throttle body,
and connect a vacuum pump to the vacuum hose. INSPECTION EBC6C6F6

2. Check the following points when the engine is cold 1. Look for loose connections, sharp bends or damage
[engine coolant temperature 60 C(140 F) or below] to the fuel vapor lines.
and when it is warm [engine coolant temperature
80 C(176 F) or higher]. 2. Look for distortion, cracks or fuel leakage.

WHEN ENGINE IS COLD 3. After removing the EVAP. canister, inspect for cracks
or damage.
Engine
operating Applied vacuum Result
condition
Idling 50 kPa
Vacuum is held
3,000 rpm (7.3 psi)

WHEN ENGINE IS WARM

A
Engine
B
operating Applied vacuum Result
condition C A : From Fuel Tank
B : To Intake Manifold
50 kPa C : To Fuel Tank Air Filter
Idling Vacuum is held
(7.3 psi)
Within 3 LEJF013A
minutes after Try to apply Vacuum is
engine start at vacuum released
3,000 rpm
After 3 minutes
Vacuum will be
have passed
50 kPa held momentarily,
after engine
(7.3 psi) after which, it will
start at 3,000
be released
rpm
EC -12 EMISSIONS CONTROL SYSTEM

EVAPORATIVE (EVAP) CANISTER

PURGE SOLENOID VALVE

INSPECTION E4A3E09A

NOTE
When disconnecting the vacuum hose, make an iden-
tification mark on it so that it can be reconnected to its
original position.

1. Disconnect the vacuum hose from the solenoid valve.

2. Detach the harness connector.

3. Connect a vacuum pump to the nipple to which the

red-striped vacuum hose was connected.

4. Apply vacuum and check when voltage is applied to

the PCSV and when the voltage is discontinued.

Battery voltage Normal condition

When applied Vacuum is released
When discontinued Vacuum is maintained

5. Measure the resistance between the terminals of the

solenoid valve.

PCSV coil resistance (Ω ) : 16.0 Ω at 20℃ (68℉)

EVAPORATIVE EMISSION CONTROL SYSTEM EC -13

FUEL FILLER CAP seal the fuel filler. After the gasket on the fuel filler cap
and the filler neck flange contact each other, the retchet
produces a loud clicking noise indicating the seal has been
DESCRIPTION EF5EB889
set.

A ratchet tightening device on the threaded fuel filler cap

reduces the chances of incorrect installation, which would

Barometric pressure

Fuel vapor pressure

Fuel tank vacuum

When fuel tank is under pressure. When fuel tank is under vacuum.

LEGE015A
EC -14 EMISSIONS CONTROL SYSTEM

EXHAUST EMISSION
CONTROL SYSTEM
DESCRIPTION E3575B09

Exhaust emissions (CO, HC, NOx) are controlled by a

combination of engine modifications and the addition of
special control components.

Modifications to the combustion chamber, intake manifold,

camshaft and ignition system form the basic control sys-
tem.

These items have been integrated into a highly effective

system which controls exhaust emissions while maintain-
ing good driveability and fuel economy.

AIR/FUEL MIXTURE CONTROL SYSTEM

[MULTIPORT FUEL INJECTION (MFI) SYSTEM]

The MFI system is a system which uses the signals from

the heated oxygen sensor to activate and control the in-
jector installed in the manifold for each cylinder, thus pre-
cisely regulating the air/fuel mixture ratio and reducing
emissions.

This in turn allows the engine to produce exhaust gases

of the proper composition to permit the use of a three way
catalyst. The three way catalyst is designed to convert the
three pollutants (1) hydrocarbons (HC), (2) carbon monox-
ide (CO), and (3) oxides of nitrogen (NOx) into harmless
substances. There are two operating modes in the MFI
system.

1. Open Loop air/fuel ratio is controlled by information

programmed into the ECM.

2. Closed Loop air/fuel ratio is adjusted by the ECM

based on information supplied by the oxygen sensor.
EXHAUST EMISSION CONTROL SYSTEM EC -15

CONTINUOUS VARIABLE VALVE

TIMING

COMPONENTS E5B32B0E

CMPS

Intake
Camshaft
After Main Relay VARIOUS
SENSOR
RETARD ADVANCE CVVT ECM
Advance
Chamber
CVVT After Main Relay
Retard
Chamber Housing

Vane

DRAIN
OCV
Vane
From DRAIN
Oil Pump
CVVT Housing

LEIF001P

DESCRIPTION EDB54DEF This CVVT system improves fuel efficiency and reduces
NOx emissions at all levels of engine speed, vehicle
The CVVT (Continuously Variable Valve Timing) which is speed, and engine load by EGR effect because of valve
installed on the exhaust camshaft controls intake valve over-lap optimization.
open and close timing in order to improve engine perfor- The CVVT changes the phase of the intake camshaft via
mance. oil pressure.
The intake valve timing is optimized by CVVT system de- It changes the intake valve timing continuously.
pending on engine rpm.

High RETARD ADVANCE

Driving Condition Intake Valve Timing Effect
LOAD

3 4 Light load (1) Retard Stable combustion

Part load (2) Advance Enhanced fuel economy and

exhaust emissions
2 High load& Advance Enhanced torque
Low rpm (3)
1 High load&
High rpm (4) Retard Enhanced Power
Low High
ENGINE SPEED (RPM)

LEIF001Q
EC -16 EMISSIONS CONTROL SYSTEM

OPERATION EB49BA75 reduce the entry of the air/fuel mixture into the intake port
and improve the changing effect.
The CVVT system makes continuous intake valve timing Reduces the cam advance at idle, stabilizes combustion,
changes based on operating conditions. and reduces engine speed.
Intake valve timing is optimized to allow the engine to pro- If a malfunction occurs, the CVVT system control is dis-
duce maximum power. abled and the valve timing is fixed at the fully retarded po-
Cam angle is advanced to obtain the EGR effect and re- sition.
duce pumping loss. The intake valve is closed quickly to

MAXIMUM ADVANCE MAXIMUM ADVANCE 40

TDC

IN 2
EX IN 2
IN 1 EX
IN 1

SHORT OVERLAP
LONG OVERLAP

RETARD HOLD ADVANCE

Rotor
Vane Housing
Vane

Retard
Chamber
Retard
Chamber
Retard
Chamber

P P P

LEJF001R

1. The above figure shows the relative operation struc- The OCV (Oil-flow Control Valve) spool location at this time
tures of the housing vane to the rotor vane. is as follows.
Oil pump → Advance oil chamber (Little by little open
2. If the CVVT is held a certain control angle, to hold this the inflow side to the advance oil chamber) → Almost
state, oil is replenished as much as oil leaks from the close the drain side
oil pump.
EXHAUST EMISSION CONTROL SYSTEM EC -17

Be sure there might be a difference in the position accord-

ing to the engine running state (rpm, oil temperature, and
oil pressure).