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Illustrated Assembly Manual k4306 PDF

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0% found this document useful (0 votes)
320 views16 pages

Illustrated Assembly Manual k4306 PDF

Uploaded by

cicero220358
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Total solder points: 271

Difficulty level: beginner 1  2  3  4  5  advanced

2 x 15 LED STEREO VU METER

K4306
level
high pre c ision audio
For
indication

ILLUSTRATED ASSEMBLY MANUAL H4306IP-1


Features & Specifications

Features:
For visualization of audio signals.
Use with mixing panels, amplifiers, car audio systems…
Easily connects to the line-level output (LOW INPUT) from any tape deck, stereo system, or CD player.
A special input (HIGH INPUT) is provided, so that the unit can directly be connected to the speaker
output of most systems*.
To make it universal, the readout can be set as DOT or BAR indication.
The supplied display window for vertical or horizontal mounting, makes the unit very attractive.

Specifications:
Bar or dot readout.
Scale: -23dB to +5dB, 15 LED’s per channel.
dB-linear division from -4 to +5dB (1dB per led).
Systematically growing steps below -4dB.
Accuracy: ±0.5dB (1KHz).
Frequency range: 20Hz to 30KHz (-3dB).
Three different LED colors: green, orange and red.
Adjustable input sensitivity: 150mV to 5Vrms Low input
1.5V to 50Vrms High input
Input impedance: 47K Low input / 470K High input
Power supply: 12 to 15VDC / 300mA
Dimensions: 150 x 57mm


NOT SUITED FOR CONNECTION TO HIGH POWER CAR STEREO SYSTEM

2
Assembly hints

1. Assembly (Skipping this can lead to troubles ! )


Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.

1.1 Make sure you have the right tools:

 A good quality soldering iron (25-40W) with a small tip.


 Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will
protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.
 Thin raisin-core solder. Do not use any flux or grease.
 A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
 Needle nose pliers, for bending leads, or to hold components in place.
 Small blade and Phillips screwdrivers. A basic range is fine.
0.0
00
For some projects, a basic multi-meter is required, or might be handy

1.2 Assembly Hints :


 Make sure the skill level matches your experience, to avoid disappointments.
 Follow the instructions carefully. Read and understand the entire step before you perform each operation.
 Perform the assembly in the correct order as stated in this manual
 Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
 Values on the circuit diagram are subject to changes.
 Values in this assembly guide are correct*
 Use the check-boxes to mark your progress.
 Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.

3
Assembly hints

1.3 Soldering Hints :

1- Mount the component against the PCB surface and carefully solder the leads

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

DO NOT BLINDLY FOLLOW THE ORDER OF THE


COMPONENTS ONTO THE TAPE. ALWAYS CHECK
THEIR VALUE ON THE PARTS LIST!

4
Construction

1. Jumper wires

BAR readout :

BAR DOT

JB1


ht

ht
ft

ft
Rig

Rig
Le

Le
JB2


+5

+5
JB3


+4

+4
JB4


+3

+3
+2

+2
+1

+1
J1
 J7
 DOT readout :

B
0d

0d
J2
 J8


-1

-1
J3
 J9


-2

-2
J4
 J10

J5
 J11


-3

-3
JD1

J6


-4

-4
JD2


-6

-6
-8

-8
0

0
-1

-1
3

3
-1

-1
3

3
-2

-2
5
Construction

2. Diodes. Watch the polarity ! 4. Metal film resistors R10


 : 47K (4 - 7 - 3 - B)
R11
 : 2K2 (2 - 2 - 2 - B)
R... R12
 : 18K (1 - 8 - 3 - B)
CATHODE
D... R13
 : 18K (1 - 8 - 3 - B)
R14
 : 2K2 (2 - 2 - 2 - B)
R15
 : 1K (1 - 0 - 2 - B)
R16
 : 1K (1 - 0 - 2 - B)
R17
 : 2K2 (2 - 2 - 2 - B)
D1
 : 1N4148 R18
 : 2K2 (2 - 2 - 2 - B)
D2
 : 1N4148 R19
 : 2K2 (2 - 2 - 2 - B)
D3
 : 1N4148 R1
 : 3K (3 - 0 - 0 - 1 - 1)
R2
 : 3K9 (3 - 9 - 0 - 1 - 1) R20
 : 330 (3 - 3 - 1 - B)
D4
 : 1N4148
D5
 : 1N4148 R3
 : 3K (3 - 0 - 0 - 1 - 1)
D6
 : 1N4148 R4
 : 3K9 (3 - 9 - 0 - 1 - 1) 6. IC sockets. Watch the
D7
 : 1N4148
D8
 : 1N4148 position of the notch!
D9
 : 1N4007 5. Resistors
R...
3. Zenerdiode. Watch the
polarity !
ZD1 : 6V2

IC1
 : 8p
CATHODE R5
 : 470K (4 - 7 - 4 - B) IC2
 : 8p
R6
 : 47K (4 - 7 - 3 - B) IC3
 : 18p
ZD... R7
 : 47K (4 - 7 - 3 - B) IC4
 : 18p
R8
 : 470K (4 - 7 - 4 - B) IC5
 : 18p
R9
 : 47K (4 - 7 - 3 - B) IC6
 : 18p

6
Construction

7. Capacitors. 9. Electrolytic Capacitors. 11. LEDs. Watch the polarity!


Watch the polarity !
C...
C...

23mm
- LD... 13mm
0.9"

CATHODE

C1 : 220nF (224) 
C4 : 470µF
C2 : 220nF (224)


C5 : 47µF
C3 : 220nF (224)


C6 : 47µF LD1
 : green

C7 : 470µF LD2
 : green
8. Trim potentiometers
LD3
 : green
10. 1W resistors LD4
 : green
LD5
 : green
R... LD6
 : green
LD7
 : green
LD8
 : green
LD9
 : green
LD10
 : green
RV1 : 220K
 2mm

RV2 : 220K
 LD11
 : green
LD12
 : green
R21 : 47 (4 - 7 - 0 - B )

R22 : 47 (4 - 7 - 0 - B )


7
Construction

LD13
 : green 12. IC’s. Watch the polarity !
LD14
 : green
LD15
 : green
LD16
 : green
LD17
 : green
LD18
 : green
LD19
 : green
LD20
 : green
LD21
 : yellow
LD22
 : yellow IC1
 : 741
LD23
 : yellow IC2
 : 741
LD24
 : yellow IC3
 : LM3916
LD25
 : red IC4
 : LM3916
IC5
 : LM3916
LD26
 : red IC6
 : LM3916
LD27
 : red
LD28
 : red
LD29
 : red
LD30
 : red

8
Assembly

13. Assembly

141.5
Ø3.5 21.5

(A) Make the holes in the housing or panel (fig.1.0) :

7
22.6

47
6mm M3 COUNTERSUNK-HEAD BOLT
118

7
5.4
Fig. 1.0

(B) Mount the suitable spacers (fig. 2.0) :

10mm M3 SPACER

LOCK WASHER
6mm M3 COUNTERSUNK-HEAD BOLT

2...3mm FRONTPANEL
SHAKEPROOF WASHER

10mm M3 SPACER

Fig. 2.0

9
Assembly

(C) Mount the PCB onto the spacers (fig 3.0) :

6mm M3 COUNTERSUNK-HEAD BOLT


2...3mm FRONTPANEL
4mm M3 BOLT SHAKEPROOF WASHER
10mm M3 SPACER
PCB

Fig. 3.0 4mm M3 BOLT

10
Connection

14. Connection to a suitable signal

Connecting to a line level output (tuner, preamplifier, cd player… ) and connecting a power supply
from 12 to 15VDC / 300mA max..

HI LEFT
LO
TAPE L
OUT
R LO
HI RIGHT
FROM AUDIO AMPLIFIER +V
K4306

1N4007
+
12V/300mA 1000uF/25V
MAINS +
12V/300mA 12...15VDC
1N4007 POWER
SUPPLY
12V/300mA
MAINS +
1000uF/25V

Fig. 4.0

Connect the unit to a suitable supply voltage between 12VDC and 15VDC, this can also be a standard DC
adapter. You can also build your own power supply, see diagram. Use a 2x12V transformer, two rectifier
diodes and a electrolytic capacitor or use a single 12V transformer with a bridge rectifier and a electrolytic
capacitor.

11
Connection

15. Connection to a speaker output

Connecting to a speaker level output and connecting a power supply from 12 to 15VDC / 300mA max.

LEFT SPEAKER L+ HI LEFT


LO
L-
INPUT (0)
R- LO
RIGHT SPEAKER HI RIGHT
R+
FROM POWER AMPLIFIER +V
K4306
1N4007
+
12V/300mA 1000uF/25V
MAINS
12V/300mA +
12...15VDC
1N4007
POWER
12V/300mA
SUPPLY
MAINS +
1000uF/25V

Fig. 5.0

Connect the unit to a suitable supply voltage between 12VDC and 15VDC, this can also be a standard DC
adapter. You can also build your own power supply, see diagram. Use a 2x12V transformer, two rectifier
diodes and a electrolytic capacitor or use a single 12V transformer with a bridge rectifier and a electrolytic
capacitor.

12
Connection

16. Connection to a car radio

Connecting to a speaker output from a regular car radio.

L+ HI
LEFT SPEAKER LEFT
L- LO

R- LO
RIGHT SPEAKER HI RIGHT
R+
+12V ANTENNE POWER OUT +V
K4306
CAR RADIO
Fig. 6.0


REMARK: Do not connect the unit to a high power car booster or car stereo, this equipment uses
isolated ground connection. The connection to this kind of amplifier can cause permanent damage to the
amplifier or car radio!


Adjust the units sensitivity according to your preference by means of the trim potentiometer RV1

13
PCB

17. PCB LAYOUT

14
Diagram

18. DIAGRAM
R8
HIGH IN
470K
C2 RV2 +V +V
R7 +V +V
LOW IN V+ V+
47K 220K
RIGHT 220n 3 +5dB LD29 3 +5dB LD30
R10 10 10
RED RED
GND JB3 JB4
47K 1N4148
+4dB LD27 +4dB LD28
MODE 11 MODE 11
+V D4 9 RED 9 RED
DOT/BAR IC5 +3dB LD25 DOT/BAR IC6 +3dB LD26
2 7 D3 12 12
6 LM3916 RED LM3916 RED
IC2 SIG SIG
3
5 +2dB LD23 5 +2dB LD24
4 1N4148 RLO 13 RLO 13
YELLOW YELLOW
4 LD21 4 LD22
R3 RHI
+1dB RHI +1dB
UA741 3K 14 14
6 YELLOW 6 YELLOW
REF 15 NC REF 15 NC
7 16 NC
7 16 NC
IC1 = A1,A2
R4 R17 17 NC R18 17 NC
3K9 2K2 2K2
ADJ 18 NC ADJ
18 NC
R5 8 2 1 NC 8 2 1 NC
HIGH IN
470K R19
2K2 V- V-
R6 C1 RV1 +V +V
DOT/BAR DOT/BAR
LOW IN D6 D8
220K JD2 R15 1N4148 JD1 R16 1N4148
47K 220n 1K
LEFT JB2 D5 JB1 1K
D7
R9
GND +V 1N4148 1N4148
V+ MODE V+ MODE
47K 1N4148
+V D2 3 9 0dB LD19 3 9 0dB LD20
10 10
GREEN GREEN
R20 2 7
330 6
D1 SIG -1dB LD17 SIG -1dB LD18
3 IC1 5 11 5 11
GREEN GREEN
4 1N4148 R12 R13
R1 IC4 IC3
UA741 18K 18K
3K
LM3916 LM3916
C5 -2dB LD15 C6 -2dB LD16
47u
12 47u
12
R2 GREEN GREEN
3K9 -3dB LD13 -3dB LD14
RLO 13 RLO 13
GREEN GREEN
4 4
RHI
-4dB LD11 RHI
-4dB LD12
6 14 6 14
ZD1 C7 GREEN GREEN
REF REF
6V2 470u 7 -6dB LD9 7 -6dB LD10
15 15
R14 GREEN GREEN
1N4007 R11
2K2 -8dB LD7 2K2 -8dB LD8
D9 ADJ 16 ADJ 16
GREEN +V GREEN +V
+ +V 8 8
-10dB LD5 -10dB LD6
12...15VDC 17 17
C4 C3 GREEN GREEN
GND 470u 220n -13dB LD3 -13dB LD4
18 R21 18 R22
GREEN 47/1W GREEN 47/1W
-23dB LD1 -23dB LD2
2 1 2 1
GREEN GREEN
V- V-
modifications reserved

15
VELLEMAN NV
Legen Heirweg 33, B-9890 GAVERE
Belgium (Europe)

Modifications and typographical errors reserved


© Velleman nv. H4306IP - 2014 - ED1 (rev.1) 5 410329 289959

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