Carbomastic® 801
Selection & Specification Data Substrates & Surface Preparation
Two component, high build epoxy mastic. General Remove any oil or grease from surface to be
Generic Type:
coated with clean rags soaked in Thinner # 2
or use SURFACE CLEANER # 3 ( Refer to
Description CARBOMASTIC 801 is a self priming, high Surface Cleaner#3 instructions in accordance
build, semi-gloss epoxy mastic available in a with SSPC-SP 1.
wide variety of colors. Can be applied by spray,
brush or roller over hand or power tool cleaned
Steel For mild environments Hand Tool or Power
steel and is compatible with most existing
Tool Clean in accordance with SSPC-SP2,
coatings and tightly adhered rust. The cured film
SSPC-SP11 or SSPC-SP3 to produce a rust-
is tough and abrasion resistant and provides an
scale free surface.
easily cleanable aesthetic surface
Concrete Concrete must be cured 28 days at
Features • Single coat corrosion protection.
75ºF(24ºC) and 50% relative humidity or
• Good weathering resistance.
equivalent. Prepare surfaces in accordance
• Good flexibility and lower stress upon
with ASTM D4258 Surface Cleaning of
curing than most epoxy coatings.
Concrete and ASTM D4259 Abrading
• Excellent tolerance of damp (not wet)
Concrete. Voids in concrete may require
substrate.
surfacing.
• Can be spray applied up to 8 mils dry in
One coat.
• Has a higher flash point than most epoxy Previously Lightly sand or abraded to roughen and
Coatings (over 106ºF, including Painted degloss the surface. Existing paint must attain
recommended Carboline Thinner). Surfaces a minimum 3B rating in accordance with
• Meets the most stringent VOC (Volatile ASTM D3359 “X Scribe” adhesion test.
Organic Content) regulations.
Color Available in Carboline Color Chart Colors. Application Equipment
Metallic aluminum colors are available upon
Listed below are general equipment guidelines for the application of this product. Job
special request. Some color may require two site conditions may require modifications to these guidelines to achieve the desired
coats for adequate hiding. Consult your local results. General Guidelines:
Carboline Customer Service for availability.
Spray This is a high solids coating and may require
Self priming Application adjustments in spray techniques. Wet film
Primers
(General) thickness are easily and quickly achieved. The
following spray equipment has been found
Topcoats May be topcoated to upgrade weathering suitable and available from manufacturers such
resistance as Binks, DeVilbiss and Graco..
Dry Film 4-6 mils ( 100-150 microns) for use in mild Pressure pot equipped with dual regulators, 3/8”
Conventional
Thickness environment. I.D. minimum material hose, .086” I.D. fluid tip
6-8 mils ( 150-200 microns) for use over light Spray
and appropriate air cap.
tight rust.
In more severe environments a second coat of
Airless Spray Pump Ratio : 30 : 1 (min)
4-6 mils (100-150 microns) is recommended
GPM Output: 3.0 (min)
Material hose: 3/8” I.D. (min)
Solids By Volume : 76%±2% Tip Size: .017”-.021”
Content Output psi: 1900-2100
Filter Size: 60 mesh
Theoretical 1219 mils sq. ft. (30.4 sq. m/l at 25 microns)
Coverage 244 sq. ft. at 5 mils (6.0 sq. m/l at 125 microns) Brush & Multiple coats may be required to obtain desired
Rate Roller appearance, recommended dry film thickness
(General) and adequate hiding. Avoid excessive re-
brushing or re-rolling.
VOC Values As supplied: 1.74 lbs/gal (208 grams/liter)
Brush Use a medium bristle brush.
Dry Temp. Continuous: 250ºF ( 121ºC )
Resistance Non-Continuous: 300ºF ( 149ºC ) Roller Use a medium-nap synthetic roller cover with
phenolic core
Limitations: Epoxies loss gloss and eventually chalk in
sunlight exposure.
Not recommended for : Immersion service,
splash and spillage of very strong solvents or
concentrated acids.
December 2008 replaces February 2008
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Carboguard®
are registered trademarks of Carboline Company.
Carbomastic® 801
Mixing & Thinning
Mix separately, then combine and mix in the
Curing Schedule
Mixing
following proportion. DO NOT MIX PARTIAL
Surface
KITS Dry to
Temp. &
Dry to Topcoat w/
1 : 1 Ratio (A to B) by volume 50% Final Cure
Ratio Recoat Other
Relative
Finishes
Humidity
Thinning For spray applications may be thinned up to 12%
( 16 [Link]/gal.) by volume with thinner #4 50°F (10°C) 36 hours 36 hours 3 days
For brush and roller application, may be thinned 60°F (16°C) 24 hours 24 hours 2 days
up to 50% (32 [Link]/gal) by volume with thinner#4 75°F (24°C) 12 hours 12 hours 24 hours
90°F (32°C) 6 hours 6 hours 12 hours
Pot Life Four hours at 75ºF (24ºC) and less at higher
temperatures. Pot life ends when coating loses
body and begins to sag. Thinning rates above
12% will shorten the working time to two hours
due to reduce film build. Packaging, Handling & Storage
Shipping Weight 10 Liters set 40 Gallons
Cleanup & Safety (Approximate) ( 15.8 kg ) (63.4 kg )
Cleanup Use CARBOLINE Thinner # 2
Flash Point CARBOMASTIC 801 111ºF
Safety Read and follow all caution statements on this (Setaflash) Part A (44ºC)
product data sheet and on the MSDS for this CARBOMASTIC 801 111ºF
product. Employ normal workmanlike safety Part B (44ºC)
precautions. Use adequate ventilation and wear
gloves or use protective cream on face and Storage Store indoors.
hands if hypersensitive. Keep container closed Temperature: 40-95ºF (4-35ºC)
Temperature
when not in use. Humidity: 0-90%
& Humidity
Ventilation When used in enclosed area, thorough air
circulation must be used during and after Shelf Life Store in doors
application until the coating is cured. The 12 months at 32°C
ventilation system should be capable of *Shelf Life: (actual stated shelf life) when kept at recommended
preventing the solvent vapor concentration from storage conditions and in original unopened containers.
reaching the lower explosion limit for the solvent
used. User should test and monitor exposure
levels to insure all personnel are below
guidelines. If not sure or if not able to monitor
levels, use MSHA/NIOSH approved respirator
Caution This product contains flammable solvents. Keep
away from sparks and open flames. All electrical
equipment and installations should be made and
grounded in accordance with the National
Electric Code. In areas where explosion hazards
exist, workmen should be required to use non-
ferrous tools and wear conductive and non
sparking shoes
Application Conditions
Condition Material Surface Ambient Humidity
60-85ºF 60-85ºF 60-85ºF
Normal (16-29ºC) (16-29ºC) (16-29ºC)
0-90%
50ºF 50ºF 50ºF
Minimum (10ºC) (10ºC) (10ºC)
0%
90ºF 135ºF 110ºF
Maximum (32ºC) (57ºC) (43ºC)
90%
December 2008 replaces February 2008
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company to
verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline® and Carboguard®
are registered trademarks of Carboline Company.
