Electromechanical System Acceptance Guide
Electromechanical System Acceptance Guide
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Electromechanical System acceptance
The CO environmental and electro-mechanical systems will be inspected as part of the acceptance of the
CO.
Defect that has direct impact on operations, availability and quality of EM element.
Defect that has direct impact on project / assets lifecycles.
Commissioning deficiencies.
Design Deviations.
Any non-conformity with national regulation guidelines
Minor defect is a defect or snag that has marginal and limited impact on operation and lifetime of the
electromechanical system.
Electrical Diagrams.
Building/Shelter as builts
For EM systems with snags, acceptance team should take photos for the related systems before and after
snags clearance during acceptance visits.
The following equipment will be required and supplied by acceptance team during CO acceptance
visit:
- Megger test
- GPS-localizer
- Digital Camera
- Portable Computer with software for the EM systems.
- Labeling Machine (Preferred)
- Clamp Multi meter ( AC & DC ) (Preferred)
- Measuring Tape
- Heat gun
- Freon pump
- Standard tool box (for minor cabling or mechanical corrections).
- Smoke pump for Fire Alarm detector.
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Inspected Systems
The following shall be the systems to be inspected tested and accepted by Contractor;
• Generators& tanks
• Cables
• Grounding System
• UPS
• Network switch
• Raised Floor
The checklists in this document for the above systems shall be used by Contractor and submitted to Qnbn
as a pre-requisite for acceptance.
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CO Acceptance Checklist
CO Name:
CO Code:
CO Type:
1.
Checked by:
Date of
Document Reviewed By:
Issue
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Section#1: Document Circulation List & Amendment Details
Distribution Circulation List
S.No Name S.No Name
1 7
2 8
3 9
4 10
5 11
6
1.2 Document Amendment Details
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Section# 3: Exception/Snag SummaryBelow are the Snags/Exception identified during the ATP. These snags are
still pertaining and needs to be resolved by concerned department;
Exception/Snag Summary
Category Remarks /
S# (DG/UPS Issue observed Ownership Status Aging
etc) (days)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
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Section# 4: CO Details
Category
City Site Location Name:
(CO/RLU):
Site Address: ATP Start Date: ATP Start Time:
ATP End Date: ATP End Time: Electricity Subscriber No:
Check that cabinet is locked properly Lock should not be open manually
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Section# 6 : ATS/MTS/ Isolator /MDB /Sub DBs
ATS Make MTS Make & MTS Rating
ATS Rating (Amps):
& Model Model (Amps):
No. of Circuit
MDB Panel Isolator Rating
Breaker & No: of ATS Panels
Make (Amps):
Rating in MDB
No of Spare
Circuit
Voltage (L- Currents(L-
Ground - Neutral Voltages (V): Breakers In
L) Volts: N)Amps:
MDB and
Rating
St
at
us
(O
Checks Definition Remarks
K/
N
O
K)
ATS physical condition shall not have
ATS Physical Condition & fixation
any damaged and fixed properly
MTS physical condition shall not have
MTS Panel Physical Condition & fixation
any damaged and fixed properly
Isolator physical condition shall not have
Isolator Physical Condition & fixation
any damaged and fixed properly
MDB & sub DBs Physical Condition & MDB physical condition shall not have
fixation any damaged and fixed properly
Check that ATS & MDB LCD & LED is All values of current, voltages, power &
working properly (if applicable) lamp test are fine
Check if the power cables routes are OK All cables should be enclosed in ducts
and ingress points are sealed properly and ingress points are filled with foam
Check if the power cables sizes are in line
Cables sizes should be in line with design
with the SLD?
Check the locations of
Locations should be in line with power
ATS/MTS/Isolator/MDB and sub DBs are
distribution layout
according to Power distribution layout
Check if power cable & earthing cable Route should be in line with power cable
route is per layout? layout
Check all incoming and outgoing circuit
Circuit breaker sizes should be in line
breaker sizes are in line with single line
with design
diagram and coordination layout?
Check ATS, MDB, isolator Box are
Grounding cable should be at least half of
properly grounded with grounding bar of
the rated load current
appropriate size cable and as per layout
Kahramaa and Genset cables should be
Check the terminations of the cables in properly terminated in
ATS, MTS, Isolator & MDB Panel. breakers/Connectors. There should be no
lose connections.
ATS operation can be tested by cutting
off the mains from Kahramaa or though
Test the auto operation of ATS for 15 Test button on ATS. ATS contactor
minutes. should automatically be shifted towards
Genset Input. Genset should start
automatically after a pre-defined time.
Verify the rating of the magnetic contactors Magnetic contactor & circuit breakers
& circuit breaker in co-relation with DG or should be of optimum ratings. i.e. .
Kahramaa Rating according to the Genset rated load.
By cutting off the mains from Kahramaa,
Check the functionality of the Magnetic
the contactor should turn towards DG,
Contactor.
and vice versa.
Phase contacts should not have been
Check Physically each Phase Contact of
burnt or there should be no lose
Contactors & Circuit Breakers.
connections of the terminals.
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Check the functionality of the Controlling All controlling Devices i.e. timers, relays,
& protection Devices (Timers, Relays, fuses should be active by their LED
Fuses Contactors etc) status.
Under/Over Voltage relay settings can be
Check Physically Under/Over Voltage calibrated from the Knob on the relay.
settings. Under Voltage settings:360 Volts & Over
Voltage settings:430 Volts.
Check the SPD status inside All flags should be green and protected
ATS/MDB/MTS/Isolator with circuit breaker
If AC power cables run within a cable
Are all Power AC cables are separated runway system are they enclosed in a
from fiber and DC cables? separate cable tray or separated from
fiber cables within the same tray
Drawing should provide all necessary
Check if the drawings is updated and
information such as SLD, cable route,
placed securely on site ?
physical locations etc
Are all interior surfaces mounted building
There should be no sharp edges, sharp
wiring well fixed and run in flexible, PVC
turns and cable ties should be proper
or metal pipes?
Power Cable and Grounding cable color Red, Yellow, Blue, Black (Neutral) &
coding is fine Yellow (Ground)
Check if doors are properly locked Lock should not be open manually
Check if keys are handed over keys should not damaged
After all checks, ATS Panel is on auto
It should be set on auto mode.
mode
L1: ___A
L2: ___A Max.
Alternator Make & Voltages (P-N) Output Circuit Breaker Make &
permissible
Model: Volts: L3: ___A Rating
load. 80%
N: ___A
General Checks
The foundation should bear the weight more than
Check the Genset Foundation
two times of that of Diesel Generator
The should not be any flammable and explosive
Check the area around the Genset
material around
Check the positioning of the Genset if it
It should be convenient for O & M Activities
is in line with site layout?
Check the physical condition of the There should not be any damage done to canopy
Genset and part
It should be CI4 grade and quantity should match
Check the quality & quantity of lube oil
dip stick
Check if there is any leakage in coolant, There should not any leakage from head, water
lube oil and fuel gallery, sump, oil gallery, radiator and blocks
Check the status of static battery
Battery floats voltage should be 13 to 14 Volts
charger and dynamo
Check the tension is the belt It should be normal
Water level should always be maintained up to top
Check Radiator water level.
up level to avoid engine seizure.
Check fuel filter Part number should be OEM recommended
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Check air filter Part number should be OEM recommended
Genset cables should be properly terminated in
Check Power Cables terminations breakers/Connectors.
There should be no lose connections.
Check the power cable sizes are in line
with Single line diagram and Cables sizes should be in line with SLD
coordination layout
Check that all outgoing power cables Power cables design should be according to the
routes are as per cable layouts design
Lube oil pressure and temperature should be
Check the lube oil pressure, temperature
according to the specified value.(Oil pressure ~
& its gauges
50-60 PSI, Temperature 70-95 deg)
Check Power Cable Trenches. Cable trenches should be proper in all aspects
Check if the cable trances are grounded Grounding cable should be according to the
with appropriate size of the cable design
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Alarms & Protection
Genset should be stopped after pre-defined limit
High water temperature and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Low oil Pressure and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Under/Over speed and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Output breaker trip and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Lowe Fuel Level and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
3 times start up and defeated and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Lowe battery voltage and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Under/Over frequency and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Phase failure and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Phase sequence and alarm should appear on control panel and
BMS
Genset should be stopped after pre-defined limit
Over Load protection and alarm should appear on control panel and
BMS
Dummy Load Test As per Schedule A
Noise Test As per Schedule B
Vibration Test As per Schedule C
Fuel Tank
Check the location of fuel tank is as per
location should be as per layout
site layout?
grounding cable should be of appropriate size and
Check that fuel tank is grounded as per
covered with conduit and properly terminated and
grounding layout?
connected to grounding bar/pit
Check that fuel tank is not physically
There should not be any dent on fuel tank
damaged?
Check if fuel tank is properly painted? Fuel tank should be properly painted
Check if there is any fuel leakage in fuel There should not any leakage of fuel from fuel
tank? tank, pipes, valves etc
Check all the piping connection are pipes should be properly fixed and routed
fixed and firmed? according to the layout
Check fuel pipe quality pipes should be used as per given specification
Pipes should be painted and protected from
Check protection of pipe
corrosion
Check if fuel tank boundary wall is
boundary wall should be proper
proper and painted?
Check if all valves are working
Valves should be free to move
properly?
base tank should not per connected to the fueling
Check base tank is disconnected?
system as per design
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Generator Load, Noise and Vibration Test at Site
Remarks: Positioning is open facing the alternator. Engine is located in the front and
alternator is the back side. The displacement of each point should be less than 0.5mm.
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Section# 8: Air Conditioning/ECU/HVAC System
Air Conditioner
Type (HVAC or Aircon Rating (BTU)
Split or ECU)
AC
Voltage
AC
AC AC Functional AC Gas Pressure Level Remark
Shelter Rating
Make Unit # Status(OK/NOT OK) (OK / NOT OK ) (Ok / s
(Ton)
NOT
OK )
Operator
Room
Operator
Room
Operator
Room
Operator
Room
Cable
Vault
Room
Cable
Vault
Room
Control/
Electrical
Room
Control/
Electrical
Room
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Section#10: Fire Suppression System
Fire Panel Fire Panel No: of Fire
No: of Cylinders
Make model Panels
No: of Photo
Cylinder Rating
Cylinder Make Electric No: of Duct smoke Sensors
(lbs.)
Sensors
No: of
No: of Manual No: of strobes
Ionization No: of Fire Bells
Pull Stations & Flashers
Sensors
No: of Fire Battery Rating Battery Make
Designed backup time (hrs.)
Nozzles (Ah) & Model
System
System input System DC
Battery System input current (Amps)
voltage (Volts) Voltage (V)
Voltage (V)
Status (OK /
Checks Definition Remarks
NOT)
Check the Fire Panel are operational & Green LED indicates the active
functioning properly without any alarm/indication status of the panel whereas Red,
and also not physically damaged yellow, orange shows alarms.
Check if the equipment layout is in accordance Layout should be aligned with
with the on field installation drawings
Circuit breakers should be align
Check if the circuit breaker is as per design
with design
Check if the cables routes are secured and as per Cable should be properly secured
coordination layouts in a conduit
Section#11: UPS
Battery
UPS Make &
UPS Rating Make & Battery Rating (Ah)
Model
Model
UPS AC
Designed Backup No of battery
Output ( Battery Voltage (A)
time (hrs.) cells?
Volts)
UPS Input UPS output UPS DC
Power Factor
current (Amps) current (Amps) voltage (V)
Status (OK /
Checks Definition Remarks
NOT)
Check if there is any physical damage done to the UPS & Batteries should not be
UPS or battery? damaged
UPS should be secured and
Check if the UPS is located as per Power Distribution
places according to the site
and site layout?
layout
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Check if power cables & control cables are properly Power Cables and thimbles
routed & terminated? should be properly dressed up
Check if the Power Cables and grounding cables route Routes are properly aligned
are according to the layout? according to the drawings
Check if the grounding & Power cable is properly Cable should be properly
placed in conduit secured in a conduit
Check the UPS SMDB is in line with SDL and load UPS SMDB should be in line
schedule with the load schedule and SLD
Cabinet should not be moveable
UPS cabinet is fixed to the ground? and it must be mechanically
locked or fixed
Labels should be properly
Proper labeling is done on UPS?
dressed up
Cut the AC supply of the UPS
Are the batteries functioning properly and check the backup time of
batteries
UPS LEDs are working fine? LEDs should be operational
Temperature sensor should be
In there a battery temperature sensor installed? properly installed and
commissioned
Keys are handed over? Keys shouldn’t not be damaged
Is UPS is powered up with appropriate size of the Power cables sizes should be in
Power cable (AC & DC) accordance with UPS rating
Check if cameras are function properly? There should not be any dead zone
Check if all the Access control system entities are Equipment should be in
located according to the layout? accordance with Site Layout
Check if the Access Control System is powered up
Equipment should be powered up
from the circuit breaker according to the single line
as per design
diagram?
Check the control schematic diagrams are according Drawing should be align with on
to on field installation? field installation
locks should electromagnetically
Check if door locks are functional? locked & open via access card &
push buttons
Check if the access cards are fully functional? Open doors using access card
Check if there is any visible alarm of access control
Panel LEDs should be green
system
Recording system should be
Check if the recording system is fully functional
functional
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Keys are handed over? Keys should not be damaged
All access cards are handed over? Access Cards handed over
Check if the power cables and control cables are Cables and thimbles should be
properly terminated? properly dressed up
General Checks
Check if there is any physical damage done to the
Panel should not be damaged
Control Panel?
Check if there is any damage done to the ELV ELV cabinet should not be
cabinets damaged
Check if cabinet & panel is properly fixed and
Location should be as per layout
located as per design
Keys are handed over? Keys should not be damaged
Check if the power cables and control cables wiring Cables and thimbles should be
are properly dressed up properly dressed up
Tagging should be properly
Check if the tagging is done
dressed
Check if there is any visible alarm on terminals Panel LEDs should be green
Check that all BMS points are in line with Points BMS points schedule should be in
schedule document? line with onsite installation
Cable routes should be according
Check that all BMS control cables route is according
to the power cables & coordination
to coordination layout?
layout
Location of control panel should
Check that location of BMS control panel is
be in line with Power distribution
according to power distribution layout?
layout
Check BMS input CB is according to single line Circuit breaker should be in line
diagram of UPS SMDB with UPS SMDB SLD
Check the BMS control wiring diagram is according Control wiring diagram should be
to the on field cable numbers? in accordance with drawing
Check if the BMS control panel is grounding with Grounding cable should be as per
appropriate size cable design
BMS should be powered up from
Check if BMS & terminals are powered up from UPS
UPS
Genset & Fuel Tank
Check if Genset is communicating with BMS and
Upon terminal all Genset
showing all necessary parameters (volt, current,
parameters shall be visible
temperature, pressure, alarms etc)
Check if fuel level is appearing on the terminal Upon terminal fuel level is visible
AC Control Panels
Check if all Air Conditioners control panels are Upon terminal all Genset
communicating with BMS parameters shall be visible
Check start, stop & trip function & alarms are Upon terminal all Genset
appearing on BMS terminals parameters shall be visible
Fire Suppression System
Check if all Fire panels are communicating with Upon terminal all Genset
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BMS parameters shall be visible
Check the fire incident is reporting on BMS ( from Upon terminal all Genset
smoke detection to discharge and AC shutdown) parameters shall be visible
Access Control System
Check if all Access Control panels are Upon terminal all Genset
communicating with BMS parameters shall be visible
Upon terminal all Genset
Check all cameras are appearing on BMS
parameters shall be visible
Check open & close status of all doors are appearing Upon terminal all Genset
on BMS parameters shall be visible
Alarms Schedule BMS Alarms
Check if all alarms as per the approved list provided
by Qnbn are reporting to BMS & NOC
10 Ok/Nok
Check that AHU, ducts & grills are
installed as per approved layout?
11 Door key is handed over? Yes/No
Functionality Test Permissible Range Ok NOK Remarks
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1 Check that Door Lock is working Ok/Nok
fine?
2 Ok/Nok
Check that VCD are working fine?
4 Adjust the temperature set point from ECU should start at 28 deg C
BMS & check that ECU start in
parallel to AHU to maintain
temperature?
8 6 deg C
Measure chilled water temperature?
P1 P2 = ___ V
3 Measure voltage of AHU motor? P2 P3 = ___ V
P3 P4 = ___ V
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P1 = ___ A
4 Measure Current of AHU motor? P2 = ___ A
P3 = ___ A
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Building/Shelter structural
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specifications and design.
Work shop manual.
Recommended Spare Parts &
Consumables List
List of test performed in
Acceptance
Site Testing &
Commissioning Report
Contact details of suppliers.
Software
Warranty Documents
Bill of Materials
QNBN O & M
Training
Installation manual
Permits(build, civil defense
Name:
Rep:
Date
Factory Acceptance
Certificate
Contractor Rep
Technical Specifications
Operation maintenance
Manual
Name:
Sign:
Date
Site Layout
Control Schematic Diagrams.
Design calculation
AS-BUILT Single Line
Section#18: Documentation
Diagrams (SLD)
Standard Kahramaa
FIRE FIGHTING
Outdoor Lights
GENERATOR
Power Cables
Cisco Switch
Raised floor
Fuel Tank
SYSTEM
Shelters
Cabinet
CCTV
watts)
MDB
BMS
MTS
ATS
UPS
Equipment