PT SCHNEIDER INDONESIA
Operating Instruction
PiX INSTALLATION GUIDELINE
D-QC-I-028
Distribution List
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STATUS: FOR INFORMATION FOR COMMENTS FOR APPLICATION
ACCESSIBILITY: CONFIDENTIAL RESTRICTED CONTROLLED UNCONTROLLED
A 10-Jun-11 Initialization UH UH AG
Rev Date Content of Amendments Prepared Checked Approved
PT. SCHNEIDER INDONESIA : Jalan Pulo Buaran Raya Blok III EE Kav. 2-3-6 Kawasan Industri Pulogadung, Jakarta 13920, Indonesia
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Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 1/21
PT SCHNEIDER INDONESIA
Tujuan : Purpose :
Prosedur ini memberi panduan untuk memasang This procedure gives guideline to install panel in
panel dengan cara yang benar dan aman. correct and safe way.
1. Pemasangan Panel 1. Panel Installation
1.1. Penyambungan Panel 1.1 Connecting the Panel
Terdapat 7 titik untuk penyambungan antar panel. There are 7 points of connection between panels.
Dan 1 titik connection link di bagian belakang atas And 1 point connection link at the top back of panel.
panel.
- Sebelum melakukan penyambungan panel, - Before do the panel installation, screen in the
screen yang ada pada kabel kompartmen di cable compartment should be taken out by
keluarkan dengan cara membuka 3 buah baut release the 3 bolts M8 in front if the support.
M8 yang terdapat di depan support.
- Screen yang telah di keluarkan dari panel, - Screen which has been taken out from panel
harus tersimpan dengan benar, agar terhindar should be kept properly, to prevent from
dari kerusakan (patah, tergores, permukaan damage (broken, scratch, dirty surface).
menjadi kotor).
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 2/21
PT SCHNEIDER INDONESIA
- Make sure that the floor surface has flat with
- Pastikan kerataan pondasi lantai dengan tolerance 2mm every meter and or 6mm for
toleransi ketidak rataan sebesar 2 mm setiap the whole panel.
meter dan / atau 6 mm untuk keseluruhan
panel. - Arrange panel as per the arrangement on the
- Susun panel sesuai dengan susunan yang drawing document (Single Line Diagram).
ada pada dokumen gambar (Single line
diagram)
Proses penempatan panel pertama sebagai berikut: Placement process of the first panel :
1. Apabila jumlah panel kurang dari 8 unit panel, 1. If panel less than 8 units, start from left or right.
dimulai dari sebelah kiri atau kanan.
2. Apabila jumlah panel lebih dari 8 unit panel, di 2. If panel more than 8 units, start from the middle.
mulai dari tengah- tengah.
- Apabila panel pertama sudah dalam kondisi - If first panel is already in the good condition (flat
lurus dan rata (horizontal dan vertikal), langkah and straight – horizontal and vertical), the next
selanjutnya proses pembautan panel pada step is jointing panel to the foundation.
pondasi.
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 3/21
PT SCHNEIDER INDONESIA
- Penempatan panel selanjutnya mengikuti - The next positioning of panel to follow the
panel sebelumnya. panel before.
- Untuk mempermudah merapatkan, gunakan - Use clamp to easy tie up the panel closely.
tang clamp.
- Kerapatan panel sangat di perlukan untuk - Tied up panel is mandatory to prevent
menghindari kecelakaan apabila terjadi accident if there is Internal-Arc (fire spark will
Internal-Arc (sehingga percikan api tidak not comes out) and to prevent animals/insect
keluar) dan binatang masuk ke dalam. get inside the panel.
- Pemasangan angkur pada panel yang - Anchor installation at the first panel have 4
pertama terdapat 4 titik (2 di depan dan 2 di points (2 in front and 2 at the back side of
bagian belakang panel). panel)
- Panel berikutnya minimum 3 titik (2 di depan - The next panel minimum has 3 points (2 in
dan 1 di bagian belakang panel). front and 1 at the back side of panel)
Pemasangan sambungan antar panel dengan Installation of connection between panel use bolt
menggunakan baut M8x20. M8x20.
Terdapat 7 titik penyambungan sebagai berikut : There are 7 points of installation as below :
1. Dua titik pada kabel kompartmen 1. Two points at cable compartment
2. Tiga titik pada CB kompartmen 2. Three points at CB compartment
3. Dua titik pada LV box 3. Two points at LV box
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 4/21
PT SCHNEIDER INDONESIA
Pemasangan connection link di bagian belakang atas Installation of connection link at the top back side of
panel. panel
Connection link tersebut harus terpasang guna The connection link should be installed to get tied up
mendapatkan kerapatan panel pada bagian atas. panel at the top side.
Setelah panel tersambung dengan benar dan tidak After panel connect properly and there is no gap
terdapat celah (gap). between.
Langkah selanjutnya pemasangan koneksi main Next step is installation of main busbar connection for
busbar untuk earthing. earthing.
- Untuk menghindari permasalahan pada - To prevent problem at mechanical such as
mekanical seperti rack-in & rack-out CB, rack-in & rack-out CB, shutter, earthing switch.
shutter, earthing switch. Pastikan leveling Make sure that foundation leveling as per the
pondasi sesuai dengan ketentuan yang ada. rules.
- Pastikan screen terpasang kembali sebelum - Make sure screen is re-installed back before
melakukan energizing panel. energize the panel.
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 5/21
PT SCHNEIDER INDONESIA
Contoh panel yang telah selesai proses Example of panel finishes the connection process.
penyambungan. Tidak ada celah (gap) pada tampak There is no gap in front and the back.
depan dan belakang.
1.2. Pemasangan Busbar 1.2. Busbar Connection
Proses pemasangan main busbar melalui atas panel. Installation process of main busbar through the top of
panel.
Sebelum melakukan hal tersebut, untuk menghindari Before do these, to prevent wire mesh broken, use
kerusakan kawat kasa (wire mesh), harus di pasang wood block at the top of it.
papan kayu atasnya.
- Lepaskan cover bagian atas, dengan - Uninstall top cover, use proper tools.
menggunakan peralatan yang sesuai - This is to easy the access into the
- Hal tersebut untuk mempermudah akses compartment.
kedalam kompartmen
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 6/21
PT SCHNEIDER INDONESIA
Pasang busbar sesuai dengan susunan sbb: Install the busbar as per this step :
1. Busbar 1. Busbar
2. Feeder bar 2. Feeder bar
3. Busbar clamp 3. Busbar clamp
Pastikan permukaan sambungan busbar bersih dari Make sure that the connection surface of busbar is
segala macam kotoran. clean from all dirt.
Kencangkan sesuai torsi M12 = 70 Nm. Tight up as per torsi M12 = 70 Nm.
Setelah main busbar terpasang dengan benar, After main busbar installed properly, clean up the
bersihkan kompartmen tersebut dari segala kotoran compartment from all (dirt, tools, silica gel)
(debu, peralatan, silika gel)
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 7/21
PT SCHNEIDER INDONESIA
Setelah seluruh busbar kompartmen bersih, pasang After all busbar compartments clean, re-install the top
kembali tutup atas panel (tidak boleh ada celah). Hal cover of panel (no gap). This is to prevent outside
ini untuk menghindari benda asing masuk dari atas. thing get inside the panel.
Setelah seluruh proses pemasangan main busbar After all process of installation of main busbar finish,
selesai, papan kayu harus di turunkan dari atas panel wood block can be taken out from the top of panel.
2. Pengoperasian 2. Operation
2.1 Equipment Handling Table for Moving Part & 2.1 Equipment Handling Table for Moving Part &
Operating Accessories Operating Accessories
Handle untuk
menurunkan meja trolley
dari posisi tinggi ke
rendah
Handle untuk menaikkan
meja trolley dari posisi
rendah ke tinggi
Tuas pengunci roda
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 8/21
PT SCHNEIDER INDONESIA
Mur untuk mengatur lebar
meja trolley
Crank handle untuk CB
Handle untuk close-open
CB by manual
Kunci standar untuk
membuka dan mengunci
LV Door dan Middle Door
Handle untuk charging CB
Kunci untuk rack in – out VT
Handle standar untuk
operasi earthing switch
Handle buka dan tutup untuk Handle untuk close-open
LV Door dan Middle Door LBS (Aux Trafo)
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 9/21
PT SCHNEIDER INDONESIA
Persiapan sebelum before rack-in Preparation before rack-in
Pastikan LV Plug dalam keadaan terpasang dan Make sure LV Plug installed and lock at CB, before do
terkunci di CB, sebelum melakukan Rack In the Rack-in.
Plugging-in & Unplugging operation for the moving Plugging-in & Unplugging operation for the moving
part part
Masukkan engkol ke dalam lubang pada pintu hingga
menyentuh shaft drive di bagian yang bergerak
(moving part)
Note: pengoperasian CB rack-in dan rack-out hanya
bisa dilakukan pada kondisi pintu tertutup
Pass the crank through the hole in the door and
introduce it into the moving part’s drive shaft
Putar ke arah sesuai arah panah (searah jarum jam):
handle engkol secara perlahan akan menerobos
kompartment
Turn in the direction of the arrow: the crank slowly
penetrates into the compartment.
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 10/21
PT SCHNEIDER INDONESIA
Bunyi KLIK dari perlepasan dari pegangan engkol
menandakan bahwa moving part sudah ‘masuk”
Lepaskan engkol
The CLICK of the disengagement of the crank handle
indicates that the moving part is “plugged-in”.
Remove the crank handle
Opening & Closing the middle door
Masukkan kunci ke lubang
Putar berlawanan arah jarum jam
Note: pada beberapa kasus, terdapat mechanical
interlock sebelum membuka pintu tengah, karena
harus melihat posisi CB. Pintu dapat dibuka bila
kondisi CB dalam posisi test
Insert the key into its keyhole
Turn it an anti-clockwise direction to unlock the door.
Note: For some cases, there will be mechanical
interlock system before open the middle door,
because have to see the CB position. Door can be
opened if CB condition in test position.
Masukkan handle ke lubang
Putar keatas : pintu akan terangkat
Insert handle into its hole
Turn it upwards : the door lifts up
Buka pintu : handle bisa dilepaskan
Open the door : the handle can be removed
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 11/21
PT SCHNEIDER INDONESIA
Disconnection of the Low Voltage Plug
Pintu terbuka : posisi “test” dengan LV Plug terpasang
Door open : moving part in the ”test” position with LV
plug connected
Tarik LV Plug dengan arah lurus
Pull horizontally on the LV plug unlocking lever
Plug sudah terlepas dan simpan di rumahnya di
bagian atas
Disconnect the plug and store it in its housing, above
the moving part
Extraction of the fuctional unit’s moving part
Tekan handle trolley bagian bawah agar tidak
bergerak
Push handle of trolley at the bottom to locks and can
not move
Dekatkan trolley ke CB
Bring the trolley close to the CB
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 12/21
PT SCHNEIDER INDONESIA
Kunci ke 2 roda trolley
Block the trolley’s 2 wheels
Dorong tuas untuk melepas kunci mekanik di bagian
bawah CB
Push the rod to unlocking mechanical lock
Tarik CB ke meja trolley
Pull CB onto the trolley’s table
Letakkan CB di meja trolley
Bring CB to the trolley’s table
Operation of the HVX - Circuit Breaker Moving Part
Roda Trolley dikunci
Lock the trolley’s wheel
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 13/21
PT SCHNEIDER INDONESIA
Setelah CB ditarik keluar, kunci stopper transportnya
After CB is taken out, block the transportation stopper
key
Tarik handle trolley
Pull trolley’s handle
Lower the table
Turunkan meja trolley
Connection of the low voltage plug
Warning !
Ensure that the low voltage auxiliaries are cut off
before connecting the low voltage plug.
Tarik LV plug dari rumahnya
Pull out the LV plug from its housing
Masukkan socket tersebut ke moving part dan kunci
Plug in to the moving part’s socket and lock it
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 14/21
PT SCHNEIDER INDONESIA
Earthing switch opening operation
Earthing Switch pada posisi open, CB posisi test
Earthing Switch on the “open” position, CB on “test”
position
Angkat posisi lever
Lift the earthing switch lever
Masukkan handle, perhatikan posisi pin
Insert the handle, pay attention the pin position
Earthing switch opening operation
Putar handle dari atas kebawah (0 ke 1)
Cek indikasi sudah tersambung
Pull the lever from top to down (0 to 1)
Check the indication installed
Handle harus rata sebelum dicabut
Handle should be flat before pull it out
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 15/21
PT SCHNEIDER INDONESIA
Connection of low voltage plug
Warning!!
Ensure that the low voltage auxiliaries are cut off
before connecting the low voltage plug
Masukkan handle, perhatikan posisi pin
Insert the handle, pay attention the pin position
Putar handle ke atas
Earthing Switch close
Cek indikasi switch
Pull the lever towards the top
Earting Switch “close” position
Check switch indication
Operation of the HVX Circuit Breaker Moving Part
Manual arming of the circuit breaker (door open or
closed)
Information!!
Operation that can be carried out with the circuit
breaker in the position ‘withdrawn/test”
Masukkan handle manual charging ke lubang seperti
gambar di atas
Putar sesuai arah jarum jam sampai bunyi “KLIK”
CB closed manual
CB open manual
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 16/21
PT SCHNEIDER INDONESIA
Rack out posisi service ke posisi test dengan
memutar handel berlawanan arah jarum jam
sampai bunyi “KLIK”
CB mekanikal indicator
Posisi DischargeAnak panah ke kiri
Posisi CB Full charge Anak panah ke kanan
Close CB dengan cara manual
Open CB dengan cara manual
Pada 1x proses charging manual, dapat melakukan
pengoperasian 1x close dan 1x open
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 17/21
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3. Lakukan dan Jangan 3. Do and Don’t
Berikut adalah contoh kasus Do and Don’t. Following are sample case of Do and Don’t.
Harus dilakukan untuk keberhasilan instalati panel. It’s mandatory to be for succesfull panel installation.
Screen
DON’T
Cutting the screen
DO
Use screen properly
Cable Installation
DON’T
Old termination has corona due to tight
bending inside panel. Effect to corona and
noise
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 18/21
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Cable Installation
DON’T
Energize without screen between
phase, Cable 3 core inside cable
compartment, gland plate not proper
DO
Use screen between phase as per
standard
Panel Installation
DON’T
Hole between cable gallery and panel
DO
Fully closed
Heater
DON’T
Heater turn off, effect to humidity
DO
Turn on the Heater as per standard
temperature 30 – 40 degree C
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 19/21
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Cable Shoes Installation
DON’T
Vice versa
DO
Install properly
VT Fuse Connection
DON’T
Connect the fuse not proper, cause to fuse
burnt
DO
Connect the fuse properly
Gap between panel
DON’T
Gap between panel not as per standard IP
DO
No gap
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 20/21
PT SCHNEIDER INDONESIA
Gap On Top Panel
DON’T
Wire mesh broken and gap between panel
DO
No gap, to protect animal or insect to get
inside the panel
Cable power support
DON’T
Cable support use thin cable tie only
DO
Cable support use fixed termination
Cleaness inside panel
DON’T
Dirty
DO
Clean
Operating Instruction Title : PiX Installation Guideline Doc. No: D-QC-I-028, Rev. A Page : 21/21
