MILROYAL® B

High Performance Diaphragm

Liquid End (HPD) - Low Flow
IOM Manual
Manual No : 54149
Rev. : 00
Rev. Date : 10/2015
PRECAUTIONS
The following precautions should be taken when working with metering pumps.
Please read this section carefully prior to installation.

Protective Clothing
ALWAYS wear protective clothing, face shield, safety glasses and gloves when working on or
near your metering pump. Additional precautions should be taken depending on the solution
being pumped. Refer to Safety Data Sheets for the solution being pumped.

Hearing Protection
It is recommended that hearing protection be used if the pump is in an environment where the
time - weighted average sound level (TWA) of 85 decibels is exceeded. (as measured on the
A scale - slow response)

Electrical Safety
• Remove power and ensure that it remains off while maintaining pump.
• DO NOT FORGET TO CONNECT THE PUMP TO EARTH.
• Electric protection of the motor (Thermal protection or by means of fuses) is to correspond
to the rated current indicated on the motor data plate.

Liquid Compatibility
Verify if the materials of construction of the wetted components of your pump are
recommended for the solution (chemical) to be pumped.

Pumps Water “Primed”

All pumps are tested with water at the factory. If your process solution is not compatible with
water, flush the Pump Head Assembly with an appropriate solution before introducing the
process solution

Plumbing and Electrical Connections

Always adhere to your local plumbing and electrical codes.

Line Depressurization
To reduce the risk of chemical contact during disassembly or maintenance, the suction and
discharge lines should be depressurized before servicing.

Over Pressure Protection

To ensure safe operation of the system it is recommended that some type of
safety/pressure-relief valve be installed to protect the piping and other system components
from damage due to over-pressure.

Installation, Operations & Maintenance Manual i

Lifting
This manual should be used as a guide only - Follow your company’s recommended lifting
procedures. It is not intended to replace or take precedence over recommendations, policies
and procedures judged as safe due to the local environment than what is contained herein.
Use lifting equipment that is rated for the weight of the equipment to be lifted.

ii Installation, Operations & Maintenance Manual

 TABLE OF CONTENTS

SECTION 1 - DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 MODEL CODING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 2 - INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.1 Short Term Storage (Less than 6 Months) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.2 Long Term Storage (Longer than 6 Months) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.3 Pump Drive and Gearboxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.4 Pump Liquid Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.5 Pneumatic, Electrical and Electronic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 PIPING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.6 NPSH CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.7 TYPICAL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.8 LIQUID END CONVERSION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION 3 - OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 PUMP START-UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 RELIEF VALVE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION 4 - MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 RETURNING UNITS TO THE FACTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3 ROUTINE PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4 MARS REFILL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.5 HYDRAULIC OIL REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.6 CHECK VALVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.6.1 Cleaning Fouled Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.6.2 Check Valve Replacement (General) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.6.3 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.6.4 Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.7 DIAPHRAGM REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.7.1 Removing Liquid End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.7.2 Removing Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.7.3 Replacing Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.7.4 Reinstalling Liquid End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.8 CORRECTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.8.1 Relief Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION 5 - TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Installation, Operations & Maintenance Manual iii

SECTION 6 - PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 PARTS LIST FOR LOW-FLOW LIQUID END, 7/16 PLUNGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.4 PARTS LIST FOR LOW-FLOW LIQUID END, 9/16 PLUNGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.5 PARTS LIST FOR LOW-FLOW LIQUID END, 5/8 PLUNGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.6 PARTS LIST FOR LOW-FLOW LIQUID END, 7/16, 9/16, AND 5/8 PLUNGER WITH RUPTURE
DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

LIST OF ILLUSTRATIONS
FIGURE 1. Principle of Operation-Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FIGURE 2. Principle of Operation-Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FIGURE 3. Low-Flow High Performance Diaphragm (HPD) Liquid End Model Code . . . . . . . . . . . . . . . . . . . . . . . 4
FIGURE 4. Milroyal® B HPD Low-Flow Liquid End Assembly (DWG 102-2095-0010)(Sheet 1 of 2) . . . . . . . . . . . 20
FIGURE 4. Detail of Contour Plate Assembly, Mars Valve Assembly, and Strainer (Sheet 2 of 2) . . . . . . . . . . . . . 21
FIGURE 5. Milroyal® B HPD Low-Flow With Rupture Detection (DWG 102-2095-0013) . . . . . . . . . . . . . . . . . . . . 31

iv Installation, Operations & Maintenance Manual

 SECTION 1 - DESCRIPTION
1.1 GENERAL 1.3 PRINCIPLE OF OPERATION
This instruction manual is designed to serve
(FIGURES 1 AND 2)
as a supplement to instruction manual 53940, The mechanical drive system of the pump drives
which provides both general information and the piston back and forth in the High Performance
specific instructions for installing, operating, and Diaphragm (HPD) liquid end supplied with the
maintaining Milton Roy pumps. This manual pump. At the start of a suction stroke, the plunger
covers the optional Milroyal® B Low-Flow High moves away from the liquid end, drawing hydraulic
Performance Diaphragm Liquid End (HPD). This fluid with it. As the hydraulic fluid is drawn back, the
liquid end can be purchased in plunger diameters flexible diaphragm follows, lowering the pressure
7/16”, 9/16”and 5/8”. Do not rely on this manual on the process fluid in the liquid end. This pressure
alone when installing, maintaining and operating causes the fluid to flow inward, lifting the suction
Milton Roy pumps. ball check, and allowing process fluid to pass
through the suction line into the diaphragm head.
1.2 DESCRIPTION At the same time, the discharge ball check is pulled
The low-flow HPD liquid end combines all of the closed, blocking flow back through the discharge
best characteristics of traditional liquid ends into line. Minimum back pressure in discharge line of
one technologically advanced design. Its operating 30 psi is required.
characteristics and simplicity of operation make it At the end of the suction stroke, the process
the best liquid end to consider first for high pressure reverses, beginning the discharge stroke.
metering pump applications. Now the plunger moves forward, pushing hydraulic
Milton Roy’s low-flow HPD liquid end overcomes fluid before it. The hydraulic oil must therefore
many of the Net Positive Suction Head (NPSH) press against the diaphragm, flexing it forward
restrictions associated with conventional disc and raising the pressure on the process fluid in the
diaphragm metering pumps. This is accomplished liquid end. This pressure causes the process fluid
by a patented Mechanically Actuated Refill System to flow outward, forcing the discharge ball check
(MARS) that eliminates the process side support open and the suction ball check to seat, blocking
plate and lowers NPSH requirements. back flow through the suction line. The process
The MARS also does away with the need for field fluid flows out of the diaphragm head and into the
adjustment of the refill mechanism by automatically discharge line. This suction/discharge action is
compensating for process liquid modifications. repeated with every stroke of the pump plunger,
This, combined with removable check valves, and is the direct cause of the pumping action.
makes the low-flow HPD an ideal choice for any
process in which downtime is critical.
The low-flow HPD features a preformed, PTFE
faced elastomer diaphragm that is compatible with
a wide range of process liquids and chemicals.
The composite diaphragm also offers extended
life over conventional designs.
The low-flow HPD is particularly suitable for
pumping costly, aggressive or hazardous liquids
without leakage.

Installation, Operations & Maintenance Manual 1

SECTION 1 - DESCRIPTION
As the pump operates, a small quantity of hydraulic When both of these conditions are met, the MARS
oil is continuously bled through the air bleed/relief valve is forced to its rearward position, and the
valve. After a while, this results in a shortage poppet opens, allowing hydraulic oil from the
of hydraulic oil in the displacement chamber. reservoir to enter and replenish the lost oil. In this
When this happens, the diaphragm will be manner, proper hydraulic balance is constantly
pulled tight against the contour plate, and part maintained in the displacement chamber.
of the diaphragm will press against the patented
Mechanically Actuated Refill System (MARS) valve.
Now, when the plunger draws back, a vacuum is
created in the displacement chamber. These two
factors (diaphragm pressing against MARS valve
& a vacuum in the displacement chamber) must
occur together to trigger the MARS valve.

Figure 1. Principle of Operation-Suction. Figure 2. Principle of Operation-Discharge.

2 Installation, Operations & Maintenance Manual

 SECTION 1 - DESCRIPTION
1.4 MODEL CODING 1.5 SPECIFICATIONS
The presence of an low-flow HPD liquid end on
Plunger
a Milroyal® B pump is indicated by an “H” in the Milroyal® B- 7/16”, 9/16”, 5/8”
Diameters:
third position of the pump model code (Figure 3) Pressures: Up to 3,625 psi (250 bar)
followed by 07, 09, or 10 (XXH-09X-XX XX XX Flow Range: 2.0 - 14 gph (7.6 - 53 lph)
XX XX XX XX XX XX). This model code can be Materials of 316 SS, Alloy 20, Alloy C22
found on the data plate attached to the pump. For Construction: (Custom Materials Available)
more information on pump model coding, see the See [Link]
Flow Rates and Data Sheets for Download
appropriate pump data sheet ([Link]).
Pump Model
The above model code represents a standard Coding: Milroyal® B Low-Flow
configured pump. Special configured pumps are PD 3641 and PS 3603
also identified by an “H” in the third position of Stroke Length
+/-1% steady state
Steady State
the pump model code followed by 07, 09, or 10 accuracy over 10:1
Accuracy/
followed by a 1, 5, or 6 (liquid end material) followed turndown ratio
Turndown
(w/constant speed drive)
by an X (special) followed by a four digit number Ratio:
(XXH- 091X0036). Liquid -20°F (-28.9°C) to
Temperature: 250°F (121.1°C)
Net Positive
3 PSIA minimum.
Inlet Pressure:

Installation, Operations & Maintenance Manual 3

SECTION 1 - DESCRIPTION

Hydraulic Fluid: Ball Checks:

Zurnpreen 15A - - Type A, ATF (ISO 32 an equivalent) Double ball checks in suction and discharge.

End Item Model Code Option Select Number

M B H
Suction Pressure Ball
Plunger Dia. Gear/Shaft
Single Shaft Range 3 Quantity
07 = 7/16” 8M = 9.25:1 ST = Std. Range 22 = Double
09 = 9/16” 8F = 12.3:1 H2 = Mid Range DR = Drag
10 = 5/8” 8G = 15.5:1 H3 = High Range Reducer 4
8H = 18.5:1
8J = 25:1 Base
8K = 36:1 11 = Simplex
Double Shaft 22 = Duplex
Liquid End Material 8L = 9.25:1 33 = Triplex
1 = 316 SS 8A = 12.3:1 44 = Quadruplex
5 = Alloy 20 8B = 15.5:1 NN = None
6 = Alloy C22 8C = 18.5:1
8D = 25:1 Rupture Detection
8E = 36:1 NN = None
C5 = Rupt. Det. w/gauge
SN = Rupt. Det. w/gauge & Nema 4 switch
SE = Rupt. Det. w/gauge & exp. pr. switch
Operating Presure 1
PB = 30-220 psi
PC = 221-450 psi Connections 2
SE = NPT
PD = 451-750 psi T1 = ANSI 150 lb. threaded
PE = 751-1250 psi T3 = ANSI 300 lb. threaded
PF = 1251-3675 psi T6 = ANSI 600 lb. threaded
S1 = ANSI 150 lb. socket weld
S3 = ANSI 300 lb. socket weld
Motor Mount S6 = ANSI 600 lb. socket weld
AA = None
Flange Mount S9 = ANSI 1500 lb. socket weld
CB = Nema 56C
CC = Nema 143TC, 145TC Capacity Adjustment
CD = Nema 182TC, 184TC Manual
CE = Nema 213TC, 215TC M4 = Micrometer (303 SS)
Electronic, 4-20 mA Input
Metric Mount, B5 Flange E1 = Nema 4, 115V
E2 = Nema 4, 230V, 60Hz
MD = 1EC 80 E3 = Nema 4, 230V, 50Hz
ME = 1EC 90 EA = Exp. Pr. 115V
MF = 1EC 100 EB = Exp. Pr. 230V, 60Hz
EC = Exp. Pr. 230V, 50Hz
Pneumatic
PN = 3-15 PS1

NOTES:

1. Operating pressure is the pressure of the applications system. The internal relief valve is
normally set 15% above the operating pressure. If an internal relief valve setting greater than
15% above the operating pressure range is required, select the operating pressure that will
accommodate the relief valve setting.
2. Flange sizes equal the NPT connection size as noted on the liquid end drawing.
3. Refer to the suction pressure table (PD 3641 electronic literature, [Link]) for maximum
suction pressure vs. range.
4. 316SS only
Figure 3. Low-Flow High Performance Diaphragm (HPD) Liquid End Model Code.

4 Installation, Operations & Maintenance Manual

 SECTION 2 - INSTALLATION
2.1 UNPACKING When the instructions given in this section are
Pumps are shipped f.o.b. from the factory and the completed, the equipment is to be stored in a
title passes to the customer when the carrier signs shelter; protected from direct exposure to weather.
for receipt of it. The customer, therefore, must file The prepared equipment should be covered with a
damage claims with the carrier. plastic sheet or a tarpaulin, but in a manner which
will allow air circulation and prevent capture of
The shipping crate should be carefully examined
moisture. Equipment should be stored 12 inches
upon receipt from the carrier to be sure there is no
or more above the ground.
obvious damage to the contents. Open the crate
carefully, as there are sometimes accessory items If equipment is to be shipped directly from Milton
fastened to the inside of the crate that may be lost Roy into long term storage, contact Milton Roy to
or damaged. Examine all material inside crate and arrange for factory preparation.
check against the packing list to be sure that all 2.2.3 Pump Drive and Gearboxes
items are accounted for and undamaged. A. Flood the gearbox compartment with a high
THE FOLLOWING PROCEDURES grade lubricating oil/rust preventative such as
SHOULD BE FOLLOWED WHEN Mobil Oil Corporation product Mobilarma 524.
A PUMP IS NOT PUT INTO SURVICE UPON RECEIPT.
Fill the compartment completely to minimize
air space and water vapor condensation.
2.2 STORAGE
After storage, drain this material and refill the
2.2.1 Short Term Storage (Less than 6 Months) equipment with the recommended lubricant for
It is preferable to store the material under a shelter equipment commissioning.
in its original package to protect it from adverse B. Remove drive motors and mounting adapters,
weather conditions. In condensing atmospheres, and brush all unpainted metal surfaces with
follow the long term storage procedure. multipurpose grease (NLGI grade 2 or 3).
2.2.2 Long Term Storage Store these unattached.
(Longer than 6 Months)
2.2.4 Pump Liquid Ends
The primary consideration in storage of pump
A. Flood the front compartment of the pump
equipment is to prevent corrosion of external and
housing (if the model has a front compartment)
internal components. This corrosion is caused
with a high grade Lubricating Oil/Rust
by natural circulation of air as temperature of the
Preventative such as Mobil Oil Corporation
surroundings change from day to night, day to day,
product “Mobilarma 524.”
and from season to season. It is not practical to
prevent this circulation which carries water vapor 1. If the pump has a diaphragm style liquid end,
and other corrosive gasses, so it is necessary to fill the pump-housing compartment all the
protect internal and external surfaces from their way to minimize airspace and water vapor
effects to the greatest extent possible. condensation.

Installation, Operations & Maintenance Manual 5

SECTION 2 - INSTALLATION
2. Most of the liquid ends themselves are 2.3 SAFETY PRECAUTIONS
constructed of inherently corrosion resistant WHEN INSTALLING, OPERATING,
materials and require no applied corrosion AND MAINTAINING THIS LOW-
FLOW HPD LIQUID END, KEEP SAFETY CONSIDERATIONS
inhibitor. If they are NOT naturally resistant
FOREMOST. USE PROPER TOOLS, PROTECTIVE CLOTHING,
(test the threaded or flanged inlet and outlet AND EYE PROTECTION WHEN WORKING ON THE EQUIPMENT
connections - if they have little or no magnetic AND INSTALL THE EQUIPMENT WITH A VIEW TOWARD
property, they are resistant) they should be ENSURING SAFE OPERATION. FOLLOW THE INSTRUCTIONS
IN THIS MANUAL AND TAKE ADDITIONAL SAFETY MEASURES
flush filled with a corrosion inhibiting and
APPROPRIATE TO THE LIQUID BEING PUMPED. BE
non-freezing liquid which is compatible with EXTREMELY CAREFUL IN THE PRESENCE OF HAZARDOUS
the final pumped process chemical. Flush SUBSTANCES (E.G., CORROSIVES, TOXINS, SOLVENTS,
and fill with inhibitors such as “Mobilarma ACIDS, CAUSTICS, FLAMMABLES, ETC).

524” or with a commercial automotive

THE PERSONNEL RESPONSIBLE
antifreeze coolant. The pump head contains FOR INSTALLATION, OPERATION
one way check valves, so flush in a direction AND MAINTENANCE OF THIS EQUIPMENT MUST BECOME
into the suction (bottom) connection, and out FULLY ACQUAINTED WITH THE CONTENTS OF THIS MANUAL.

the discharge (top) connection.

ANY SERVICING OF THIS
B. Cap or plug all openings to capture the inhibiting EQUIPMENT MUST BE CARRIED
fluid, and to prevent animals and insects from OUT WHEN THE UNIT IS STOPPED AND ALL PRESSURE HAS
BEEN BLED FROM THE LIQUID END. SHUT-OFF VALVES IN
building nests.
SUCTION AND DISCHARGE SIDES OF THE LIQUID END
2.2.5 Pneumatic, Electrical and Electronic SHOULD BE CLOSED WHILE THE UNIT IS BEING SERVICED.
Equipment ACTIONS SHOULD BE TAKEN TO ELIMINATE THE POSSIBILITY
OF ACCIDENTAL START-UP WHILE SERVICING IS TAKING
A. Motors should be prepared in the manner PLACE. A NOTICE SHOULD BE POSTED BY THE POWER
prescribed by their manufacturer. If information SWITCH TO WARN THAT SERVICING IS BEING CARRIED OUT
is not available, dismount and store motors as ON THE EQUIPMENT. SWITCH OFF THE POWER SUPPLY AS
indicated in step “B” below. SOON AS ANY FAULT IS DETECTED DURING OPERATION
(EXAMPLES: ABNORMALLY HIGH DRIVE TEMPERATURE,
B. For all pneumatic and electrical equipment, UNUSUAL NOISE, DIAPHRAGM FAILURE).
place packets of Vapor Phase Corrosion
Inhibitor (VPCI) inside of the enclosure, then 2.4 MOUNTING
place the entire enclosure, with additional The low-flow HPD liquid end is usually shipped
packets, inside a plastic bag. Seal the bag tightly already mounted to the appropriate pump.
closed. Contact Milton Roy Service Department Mounting, therefore, is simply a matter of securing
for recommended VPCI materials. the pump to a safe, level surface. For further
information on proper pump mounting, see 53940
Milroyal® B drive pump instruction manual.

6 Installation, Operations & Maintenance Manual

 SECTION 2 - INSTALLATION
2.5 PIPING CONNECTIONS (General) 2.8 LIQUID END CONVERSION
General piping instructions are given in the pump
PROCEDURE
drive instruction manual (53940). No reciprocating
Plunger Size Code Part Number
plunger pump can be expected to perform
7/16 7 30333
satisfactorily unless those recommendations are
9/16 9 30347
followed.
5/8 10 30334
NOTE:
Table 1. Retrofit Kits
Maximum safety and reliability may be ensured
by protecting liquid ends and piping with an The following is the procedure for converting from
external relief valve installed in the system a packed plunger or disc diaphragm liquid end to
discharge line.
the low-flow HPD liquid end on a Milroyal® B pump.
The procedure assumes that a pre-assembled
2.6 NPSH CONSIDERATIONS
liquid end is being installed.
The low-flow HPD liquid end is far superior to
1. Remove packed plunger, or disc diaphragm
conventional diaphragm liquid ends for suction
liquid end assembly from pump (see pump drive
lift and many other NPSH critical applications.
manual disassembly instructions in instruction
It’s patented diaphragm and advanced design
manual (53943) for the old packed plunger,
refill mechanism give this liquid end truly high
the 54150 for the new packed plunger, and the
performance in these applications.
54145 for the disc diaphragm). Remove plunger
For more NPSH information, refer to Milton Roy
adapter, gland cap, gland studs or bolts, and
web site ([Link]) for aid in evaluating
funnel if applicable.
applications for this liquid end.
NOTE:
2.7 TYPICAL PIPING An additional crosshead seal is necessary
when converting from a packed plunger to a
In order to adjust the low-flow HPD relief valve, hydraulically actuated diaphragm. This may be
it is necessary to have a pressure gauge and a a good time to replace both seals. If necessary,
shut off valve installed in the discharge line. The follow the instructions in the drive manual,
pressure gauge must have a higher range than otherwise, do the following.
the desired pump relief pressure, and should be 2. Place additional lip-type seal (330), with lip
installed as close to the pump discharge connection facing towards liquid end, over crosshead.
as possible. The shut off valve should be installed Position seal back to back with original seal in
downstream of the pressure gauge. These items crosshead seal bore. Be careful not to damage
are not required for normal operation, but for seal lip during installation.
ease of pump maintenance and adjustment, it is
NOTE:
suggested that they be permanently piped into
Do not damage the sealing surface of the
the line. crosshead. Make sure the I. D. of the pipe is
clean and free of burrs.

Installation, Operations & Maintenance Manual 7

SECTION 2 - INSTALLATION
3. Place a length of 2 1/2” O. D. schedule 40 pipe 7. Carefully fit liquid end assembly into casing
over crosshead and against seal. Using a soft bore while guiding plunger assembly into hole
mallet, strike pipe to drive seal into crosshead in plunger adapter.
seal bore until new seal is flush with casing 8. Thread bolts (2050) into displacement
face. chamber from inside pump catchall and tighten
NOTE: securely.
Laying a cloth and/or a magnet in casing to catch 9. Bottom plunger firmly in plunger adapter against
chips while drilling is advisable. Also, protect the crosshead and tighten adapter securely.
crosshead from damage during this operation.
10. Install plastic elbow tubing connector (3000)
4. Drill a 1/4” diameter hole off vertical center line into side of pump casing. Install tubing
2 1/2” below top machined edge of pump casing (3010) between relief valve fitting and plastic
wall in which seals are installed. connector.
5. Remove all dirt, chips, and debris from pump 11. Install pipe plug (340) in bottom of catchall.
casing and clean liquid end mounting face on
12. Proceed to start-up instructions in operations
pump casing.
section.
6. Loosely install plunger adapter (2020) in
crosshead.

NOTE:
Before installing liquid end identify type
of housing. When the front end of the
pump housing has 6 bolt holes the adapter
and “O”-ring are NOT used. Five holes requires
a gasket. When the front end of the pump
housing has only two bolt holes, use adapter
ring, “O”-ring, and gasket with matching ‘ears’.

8 Installation, Operations & Maintenance Manual

 SECTION 3 - OPERATION
3.1 PUMP START-UP PROCEDURE 8. Remove the catchall cover or chamber vent cap
FAILURE TO CHECK ALL (closest to the process liquid end of the pump)
METALLIC HEAD BOLTS PRIOR revealing the plunger. Fill this chamber with
TO STARTUP AND AFTER ONE WEEK OF OPERATION MAY
hydraulic oil, (Table 3). This oil was shipped with
EXPOSE OPERATING PERSONNEL TO HAZARDOUS LIQUIDS.
your pump, and is a lower viscosity compared
DO NOT RUN THE MOTOR UNTIL to the gear oil. The hydraulic fluid must fill the
ALL START UP STEPS HAVE catchall chamber so that the oil level is just
BEEN COMPLETED. YOU COULD DAMAGE THE PUMP IF YOU
above the plunger sleeve.
RUN THE MOTOR BEFORE ALL OF THE STEPS HAVE BEEN
COMPLETED. IT MAY BE NECESSARY TO TEST THE MOTOR
OFF THE PUMP TO INSURE PROPER DIRECTION AND HYDRAULIC OIL QUANTITY
OPERATION. THE MOTOR DIRECTION IS CRITICAL. WIRE THE Zurnpreen 15A 3 Qt (2.8 Liter)
MOTOR SO THAT IT ROTATES IN THE DIRECTION OF THE
Food grade substitute -Nevastane AW 32
ARROW CAST ON THE MOTOR MOUNT FLANGE. CONSULT
MANUFACTURER DOCUMENTATION FOR MOTOR START UP Table 3. Hydraulic Oil
RECOMMENDATIONS.
NOTE:
1. Recheck bolt tightness and re-tighten bolts Two types of oils have been provided. They must
(90/100 ft.-lbs.), if necessary. be added at the proper location.
2. Follow the motor mounting procedure before 9. Replace catchall cover.
attempting to start your pumps. On some 10. Now fill the entire diaphragm displacement
pumps, the motor is mounted at the factory. chamber in the liquid end with hydraulic oil,
3. Make the proper electrical connections to the (Table 2).
motor per the manufacturer’s recommendations.
NOTE:
Make sure the motor is properly grounded. The following steps (11-16) are not necessary
4. Make sure that all of the mounting holes for the on new pumps rec’d from the factory.
pump base are used to securely tighten the base It is necessary anytime the head and diaphragm
are removed (Section 4, maintenance).
to the mounting area.
5. Do not run the motor until ALL start up steps 11. Disconnect outlet tube from relief valve (1040)
have been completed. and remove relief valve from liquid end. Make
sure that the O-ring between displacement
GEAR LUBRICANT QUANTITY chamber and relief valve does not get lost
Zurn AGMA 7 2.5 Gal (9.5 Liter) or damaged, and that the opening in the
Food grade substitutes: Nevastane EP 460 displacement chamber is clean.

Table 2. Gear Oil 12. Make sure that the capacity adjustment
6. Remove the gear drive fill cap or cover/lid (hand knob or automatic control) is set at
(the chamber closest to the motor). 100%.
7. Fill the gear drive chamber with appropriate gear 13. Rotate motor coupling until the piston and
lubricant (Table 2). This oil was shipped with the crosshead are in the full forward position
pump. Fill this chamber so that the oil level is (closest to pump liquid end).
even with the top oil level plug. Do not overfill
(see pump drive instruction manual (53940),
paragraph 2.3).

Installation, Operations & Maintenance Manual 9

SECTION 3 - OPERATION
14. Fill the opening in the displacement chamber 18. Connect suction and discharge piping
(630) through the port uncovered by removal manifolds. Use the proper gaskets and tighten
of the relief valve in step 1 with the hydraulic each flange evenly. Check that all connections
oil furnished with the pump (Table 3). are tight including the check valves, flanges,
Fill the chamber slowly, allowing air bubbles and air relief valves.
to escape, until the oil level reaches the very 19. It is advisable to test the pump for proper
top. operation by testing it with water before you
IF THE DISPLACEMENT use a process fluid.
CHAMBER IS FILLED WITH THE TAKE ADDITIONAL SAFETY
PLUNGER FULLY REARWARD, THE DIAPHRAGM COULD MEASURES APPROPRIATE TO
RUPTURE AT START-UP. TO PROPERLY FILL THE THE LIQUID BEING PUMPED. BE EXTREMELY CAREFUL IN
DISPLACEMENT CHAMBER, THE PLUNGER MUST BE THE PRESENCE OF HAZARDOUS SUBSTANCES
POSITIONED SO THAT IT IS FULLY FORWARD IN THE (CORROSIVES, TOXINS, SOLVENTS, ACIDS, CAUSTICS, AND
DISPLACEMENT CHAMBER. FLAMMABLES).

15. With the plunger fully engaged in the NOTE:

displacement chamber (pump at TDC, Top If so equipped, loosen each process bleeder
Dead Center) adjust the stroke adjustment barb on each pump to bleed any air from the
mechanism until the indicating needle reads liquid end. Connect a hose to this barb and
use caution if you are pumping a hazardous
100%. Either turn the hand wheel on a chemical. After all process liquid ends have
micrometer, apply a 15-PSI supply signal been purged of air, you can tighten all bleeder
for a Pneumatic, or apply a 20-mA signal for barbs to prevent leakage.
an Electronic actuator. In order to fill each 20. Now the motor can be started if and only if all
displacement chamber, rotate the motor steps have been followed.
either by hand (by removing the fan cover and
spinning the fan by hand), or by rotating the a). For constant speed motors, adjust the
motor electrically. The motor may be jogged by stroke adjustment mechanism so that the
turning the power on and off very quickly. indication needle reads 25-30%. Gradually
increase the capacity adjustment mechanism
IT IS VERY IMPORTANT NOT TO
ROTATE THE MOTOR AT HIGH
and increase backpressure to insure that
SPEED, BECAUSE HYDRAULIC FLUID WILL BE FORCED FROM the pump has time to purge all air from the
THE AIR BLEED PORT AT A VERY HIGH VELOCITY. system.
16. On multiplex units, repeat these two steps for
each pump to insure proper hydraulic fill in
each displacement chamber.
17. Recheck the oil level in the catchall reservoir and
install the cover, screws and lock washers.
ALWAYS WEAR THE PROPER
PROTECTIVE GEAR WHEN
WORKING ON THE PUMP LIQUID END.

10 Installation, Operations & Maintenance Manual

 SECTION 3 - OPERATION
b). For a variable speed drive, the motor should 1. A pressure gauge and shut off valve must be
be run at a very slow speed between 75-100 installed in the discharge line to complete this
revolutions per minute, and the pump should procedure. If the necessary equipment is not
have minimal process back pressure for installed, refer to the “Typical Piping” instructions
initial start up. Gradually increase the motor in Section 2.
speed and increase back-pressure to insure 2. Make sure suction and discharge lines are open.
that the pump time to purge all air from the Start pump and pump process liquid to drain or
system. other safe point to establish proper pumping
WHENEVER AN HPD PUMP IS action.
SHUT DOWN (NOT PUMPING)
3. Set capacity control at 30%.
THE DISCHARGE LINE MUST BE RELIEVED OF PRESSURE
WHEN THAT PRESSURE IS ABOVE THE MAX SUCTION KEEP HANDS AWAY FROM
PRESSURE. FAILURE TO RELIEVE PRESSURE IN THE RECIPROCATING PLUNGER
DISCHARGE LINE CAN DAMAGE THE CONTOUR PLATE. AND CROSSHEAD.

NOTE: DO NOT LEAVE PUMP

This concludes the start-up procedure. Please OPERATING UNATTENDED
follow these steps to insure start-up success WITH SHUT OFF VALVE CLOSED! EXCESSIVE PRESSURE CAN
and reduce any risk of damage to the pump. BUILD QUICKLY, POSSIBLY CAUSING SEVERE DAMAGE TO
PUMP AND / OR PIPING. SINCE THE RELIEF VALVE IS NOT YET
3.2 RELIEF VALVE ADJUSTMENT PROPERLY ADJUSTED, IT CAN NOT BE RELIED ON TO LIMIT
EXCESSIVE PRESSURE BUILD-UP. BE SURE TO WATCH
THE PRESSURE RELIEF VALVE PRESSURE GAUGE VERY CAREFULLY AND OPEN SHUT OFF
(1040) IS FACTORY SET TO VALVE IMMEDIATELY IF EXCESSIVE PRESSURE DEVELOPS.
OPEN AT A PRESSURE SLIGHTLY ABOVE THE PUMP MAXIMUM
4. Close discharge line shut off valve slowly
OPERATING DISCHARGE PRESSURE; NEVER SET THE VALVE
AT ANY GREATER PRESSURE. (“dead head” the pump) and closely watch
the pressure increase on the pressure gauge.
All HPD liquid ends have a built in relief valve that
If pressure exceeds desired value, quickly
allows hydraulic fluid to return to the hydraulic
open shut off valve to relieve pressure in line.
fluid reservoir if excessive pressure builds up
Back off relief valve pressure and repeat until
in the discharge line. This effectively stops the
pressure is below desired setting when valve is
pump from pumping, since the forward stroke
closed.
of the piston will not displace the hydraulic fluid
and force the diaphragm to flex. Please read 5. With shut off valves still closed, adjust relief
“Principle of Operation” and see Figures 1 and 2 valve adjusting screw located on top of valve
for more information. This relief valve is to protect until maximum desired relief valve pressure
the pump and is not to be used in lieu of a system reading is obtained on gauge.
relief valve.
The HPD liquid end relief valve may be adjusted
to operating conditions by the following procedure.
Adjust the relief valve after first installing the pump
and after any maintenance procedures.

Installation, Operations & Maintenance Manual 11

SECTION 3 - OPERATION
6. After setting relief valve, make sure discharge 7. The low-flow diaphragm head is equipped with a
line shut off valve is fully open. Remove manual air bleed purge valve built in just below
pressure gauge from line or leave in place, as the discharge port. The purpose of this device
desired, and place pump in routine service. is to vent entrapped air from the diaphragm
NEVER OPEN THIS VALVE head during priming and start-up. The end of
DURING PRESSURIZED PUMP this fitting will accept a 1/4” inside diameter
OPERATION. flexible tubing in order to pipe off the solution
to a non-hazardous location. Immediately after
priming, the fitting should be tightened.

12 Installation, Operations & Maintenance Manual

 SECTION 4 - MAINTENANCE
4.1 RECOMMENDED SPARE PARTS 4.2 RETURNING UNITS TO THE FACTORY
Be Prepared. To avoid delays in repairs, the Pumps will not be accepted for repair without a
following spare parts should be ordered for each Return Material Authorization, available from the
pump: factory or other authorized Customer Service
Two Routine Preventive Maintenance Kits (RPM), Department. Pumps returned to the factory for
which contains replacements for those parts which repairs should be clearly labeled to indicate
are subject to wear; specifically the ball checks, the liquid being pumped. The pump must be
check valve seats, gaskets, and the hydraulic fluid decontaminated internally and externally by
strainer (See RPM Kits below). Liquid end with flushing all process liquids, and all internal
double balls requires 2 kits per check valve or 4 lubricants before the pump is shipped.
kits per pump. NOTE:
Plunger Liquid End Kit Part Federal law prohibits handling of equipment that
Diameter Material Number is not accompanied by an OSHA Safety Data
7/16”, 9/16”, 316SS RPM-0011-011 Sheet (SDS). A completed SDS must be packed
5/8”
in the shipping crate with any pump returned to
Alloy 20 RPM-0011-015 the factory. These safety precautions will aid
Table 4. Milroyal® B Low Flow RPM Kits the troubleshooting and repair procedure and
preclude serious injury to repair personnel from
hazardous residue in pump liquid end. A Safety
Replacing these parts annually with an RPM kit can Data Sheet must accompany all returns.
reduce the possibility of unexpected downtime and All inquiries or parts orders should be addressed
will help to extend pump life. to your local Milton Roy representative.
Parts orders must include the following information: Representatives can be found on our website
1. Serial number (found on nameplate) ([Link]).

2. Model number (found on nameplate) 4.3 ROUTINE PREVENTIVE

MAINTENANCE
3. Quantity required
BEFORE ANY MAINTENANCE,
4. Part number RELIEVE ALL PRESSURE FROM
SYSTEM, ISOLATE LIQUID END FROM ALL SOURCES OF
5. Part description PROCESS LIQUID WITH APPROPRIATE VALVING, AND PURGE
LIQUID END OF ALL PROCESS LIQUID.
Always include the serial and model numbers in
all correspondence regarding the unit. RPM Kits
4.4 MARS REFILL VALVE (640)
do not contain diaphragms. See diaphragm
replacement later in section 4. The MARS refill valve (640) requires no periodic
maintenance. Clean hydraulic oil is critical for
proper operation. These valves can be removed
from the displacement chamber using a wrench on
the hex. Do not attempt removal by prying.
Always replace the O-ring (390) when installing
the valve. Lubricate the O-ring and displacement
chamber liberally with oil. Screw the valve back into
the chamber. If the valve is damaged or broken,
replace the entire assembly.

Installation, Operations & Maintenance Manual 13

SECTION 4 - MAINTENANCE

4.5 HYDRAULIC OIL REPLACEMENT 4.6 CHECK VALVE MAINTENANCE

Inspect and replace hydraulic oil on the same 4.6.1 Cleaning Fouled Check Valves
schedule as the pump’s gear drive lubricant
Check valve assemblies are designed to be
(or whenever diaphragm is replaced).
selfcleaning and should seldom need servicing.
Annual replacement is recommended. While
Fouled check valves can usually be cleaned by
replacing the hydraulic oil, it is also recommended
pumping a solution of mild detergent and warm
that the hydraulic oil strainer be replaced. The
water (if compatible with liquid being pumped) for
strainer, (990) which screws into the displacement
15 minutes, followed by flushing with water.
chamber can become fouled or clogged over time.
4.6.2 Check Valve Replacement (General)
BEFORE ANY MAINTENANCE,
Milton Roy recommends at minimum an annual
RELIEVE ALL PRESSURE FROM
SYSTEM, ISOLATE LIQUID END FROM ALL SOURCES OF tune up using a RPM kit. The user may need to
PROCESS LIQUID WITH APPROPRIATE VALVING, AND PURGE increase or decrease this frequency defined by
LIQUID END OF ALL PROCESS LIQUID. their own specific operating conditions. RPM kits
To replace the hydraulic oil: contain replacements for parts which are subject
1. Remove the catchall cover by unscrewing the to wear; specifically ball checks, check valve
four screws, which hold it on. seats, gaskets, and strainer. Replacing these parts
annually, or defined by the user, with an RPM kit
2. Place a container under the pump catchall to
can reduce the possibility of unexpected downtime
catch the oil and unscrew the catchall drain
and will help to extend pump life.
plug.
3. When oil has finished draining, make sure 4.6.3 Disassembly
that the area around the drain hole is clean. BEFORE PERFORMING ANY
Screw drain plug back in securely. MAINTENANCE ON THE CHECK
VALVES, RELIEVE ALL PRESSURE FROM SYSTEM, ISOLATE
4. Fill the catchall to the top of the oil seal that LIQUID END FROM ALL SOURCES OF PROCESS LIQUID WITH
surrounds the crosshead with new, clean oil. APPROPRIATE VALVING, AND PURGE LIQUID END OF ALL
Use hydraulic oil or any good quality type A PROCESS FLUID.

automobile transmission fluid. After insuring that all system pressure has been
5. Replace the catchall cover and screw firmly in relieved and that all hazardous process liquids
place. have been flushed from the liquid end, disconnect
both the suction inlet and discharge outlet from the
NOTE: system piping.
It is not necessary to purge the liquid end
displacement chamber of oil during annual oil 1. Loosen the four retaining nuts (830) evenly,
replacement. then remove. A slight force applied to the
6. Dispose of oil according to federal, state, or local port connector (820) will provide sufficient
codes that may apply. clearance to lift and slide out the ball guide
(790), seat, ball and gaskets (see the exploded
drawing in the RPM Kit brochure RPM 11.1).
Once disassembled, the PTFE gaskets should
be discarded.

14 Installation, Operations & Maintenance Manual

 SECTION 4 - MAINTENANCE
2. Inspect the balls carefully. If they are smooth, 4.7 DIAPHRAGM REPLACEMENT
round and free of deposits or pits, then they The low-flow HPD diaphragm is extremely
are suitable for continued use. Examine the durable and often lasts for many years of service.
check valve seats. The area of the seat where As a preventive measure however, Milton Roy
it meets the ball (the un-chamfered side) must recommends that the diaphragm be replaced
be in near perfect condition for continued use. yearly to coincide with the annual check valve
Any imperfection visible on the seating surface replacement (see table below).
(pits, erosion, cracks, or a ball shaped contour
The following is the diaphragm replacement
greater than 0.030 deep) makes the seat
procedure:
unusable. If both the balls and seats are in good
Plunger Liquid End Kit Part
condition, then the length of time between parts
Diameter Material Number
replacement may be lengthened. If the balls and
7/16”, 9/16”, 316SS,
seats are severely damaged, then the length 20325
5/8” Alloy 20
of time between parts replacement should be
Table 5. Milroyal® B Low-Flow Diaphragm P/N
shortened.
3. The PTFE gaskets that fit between all mating The diaphragm can be replaced by removing the
components of the check valve stack, are held diaphragm head only or by removing the complete
in place with sealing groves. Inspect these liquid end and placing it on a sturdy work bench.
groves with a magnifying glass. If the groves are When the liquid end is equipped with leak detection
deformed, dented, or damaged in any manner, the complete liquid end should be removed and
the damaged part should be replaced to prevent placed on a sturdy work bench.
leakage. Clean these grooves with a small, stiff
4.7.1 Removing Liquid End
bristle brush prior to reassembly. Note that the
STOP PUMP AND RELIEVE ALL
port connections and ball cages are not included PRESSURE FROM SYSTEM.
with the RPM kit. If these parts are damaged, ISOLATE THE LIQUID END FROM ALL SOURCES OF PROCESS
they must be ordered separately. LIQUID WITH APPROPRIATE VALVING AND PURGE LIQUID
END OF ALL PROCESS FLUID.
4. All PTFE gaskets should be replaced anytime
check valves are disassembled. 1. Disconnect both suction inlet and discharge
outlet from piping system.
4.6.4 Reassembly NOTE:
1. Replace the components in the orientation Approximately one pint of oil will still be present
shown in the RPM kit exploded drawing, using in the contour plate area which will be released
when the diaphragm is removed. Prepare your
the new parts included in the kit. Install an
work area accordingly.
unused gasket between each set of thoroughly
cleaned components. Tighten the stud nuts 2. Remove catchall cover and drain catchall of
evenly by hand only, then rotate the components hydraulic oil by removing pipe plug (340) at
to insure that they are properly guided and bottom of casing.
mated. Snug up on the nuts evenly to prevent 3. Completely loosen adapter plunger (2020)
cocking of the assembly and subsequent located inside catchall.
leakage of process liquid to surroundings.

Installation, Operations & Maintenance Manual 15

SECTION 4 - MAINTENANCE
4. Disconnect all tubing that connects liquid end 4.7.3 Replacing Diaphragm
to pump body. 1. Prior to replacing diaphragm, make sure contour
plate assembly (650) is installed so orientation
NOTE:
The liquid end can be heavy (50 lbs. or more). pin on back of contour plate fits into mating hold
A hoist may be required to move it. in displacement chamber (630). The contour
plate should rest flat against displacement
NOTE: chamber and does not rock.
It is often easier to break head bolts (710) loose,
prior to removing assembly from drive unit 2. Place diaphragm so that its shape conforms
(see removing the diaphragm step 1). to contour plate. Replace containment “O” ring
5. Support liquid end with a hoist and remove (635), if so equipped. (When equipped with leak
liquid end head bolts that hold the displacement detection install two diaphragms, leak detection
chamber (2050) to the pump body. Pull liquid ring A (8081), leak detection ring B (8080) and
end and plunger off, being careful to protect the leak detection ring spacer (8082) removed
plunger from damage. Carefully raise liquid end previously. Apply a small amount of mineral oil
and plunger over catchall and pull plunger from between the diaphragms. Stacked diaphragms
liquid end, allowing hydraulic fluid to drain back and rings may be aligned using the three small
into catchall. Pull plunger firmly but carefully, holes/pins as a guide)
being careful not to bend or otherwise damage NOTE:
the plunger. Apply anti-seize thread lubricant to the bolts.
6. Place liquid end, diaphragm head up, on a 3. Reinstall diaphragm head (700) on displacement
bench or other clean, flat, and convenient chamber (630) making sure direction arrows
working area. on check valve bodies are pointing up.
4.7.2 Removing Diaphragm Your pump may have three guide pins inserted
in the displacement chamber. When guide
1. Remove diaphragm head bolts (710) that hold
pins are installed they can be used to help
diaphragm head (700) to displacement chamber
hold diaphragm (670) in place while diaphragm
(630). Remove diaphragm head. Diaphragm
head (700) is bolted to displacement chamber
(670) may pull off with diaphragm head or
(630).
remain with displacement chamber.
4. Lubricate diaphragm head bolts with pump
2. Remove diaphragm (670) (When equipped with
gear oil or equivalent prior to reassembly.
leak detection remove two diaphragms, leak
Install the diaphragm head bolts and torque
detection ring A (8081), leak detection ring B
bolts in a crisscross sequence to 50 ft.-lb.
(8080), and leak detection ring spacer (8082).
Repeat crisscross sequence torquing bolts to
Leak detection ring A, leak detection ring B and
a final torque value of 90-100 ft.-lb.
leak detection ring spacer can be reused) and
clean all sealing surfaces. Plunger Torque
Pressure
Diameter (ft-lbs)
7/16”, 9/16”,
All 90/100
5/8”
Table 6. Head Bolt Torque Values

16 Installation, Operations & Maintenance Manual

 SECTION 4 - MAINTENANCE
4.7.4 Reinstalling Liquid End 4.8 CORRECTIVE MAINTENANCE
1. Reconnect the liquid end to the pump by
4.8.1 Relief Valve Assembly
reversing instructional steps 1 through 6 under
The relief valve assembly (1040) operates in filtered
“Removing Liquid End”.
hydraulic oil and should require maintenance only if
2. F i l l t h e l i q u i d e n d w i t h h y d r a u l i c o i l unusual circumstances occur, such as if corrosive
(refer to above “INITIAL START-UP” procedure, media contaminates the fluid. Assembly and
Section 3). If working on a double diaphragm disassembly is straightforward. Field servicing
(leak detection) pump, be sure to also fill the should be limited to inspection and cleaning only.
intermediate chamber as well. Repairs of this critical component should only be
carried out by an authorized Milton Roy repair
facility.

Installation, Operations & Maintenance Manual 17

SECTION 5 - TROUBLESHOOTING
Pump drive instruction manuals list most possible
malfunctions, their causes and remedies.
The following problems are peculiar to Low-Flow
HPD liquid ends and may be repaired as indicated
below. Refer to the drive manual listed in Sections
1 for additional troubleshooting procedures.

SYMPTOMS REMEDIES
• Low discharge line pressure. Increase line pressure.
Excessive delivery
(e.g,install a back pressure valve.)
• Relief valve relieving.
-Blocked discharge line. Clear line.
-Relief valve set too low. Adjust valve to operating
conditions.
Insufficient delivery
• Air in hydraulic system. Fill displacement chamber with
hydraulic oil to proper level.
• Clogged refill line. Remove strainer assembly and clean
or replace.

• Leaky relief valve. Repair or replace valve.

• Blocked suction line. Clean line, particularly the line
strainer.
• Insufficient NPSH. Most common with long suction lines,
Erratic delivery
small diameter suction lines, acid pumping, polymer
(viscous) liquids, or drawing from a source lower than the
pump. Consult your local representative or the Milton Roy
factory.

18 Installation, Operations & Maintenance Manual

 SECTION 6 - PARTS
6.1 GENERAL 2. Description Column
This section gives information regarding a) The name of the item is in the description
replaceable components for the Low-Flow HPD column.
liquid ends. When ordering parts, please refer 3. Part Number Column
to the parts ordering instructions listed under
“Recommended Spare Parts” in the Maintenance a) The supplier’s part number is listed in the
Section (Section 4). Be sure to include all required part number column.
information with your parts order, or Milton Roy may 4. Quantity Column
be unable to process your order. a) The numbers appearing in the quantity
NOTE: column are the total quantity of the listed part
All drawings in this manual represent standard required in its immediate assembly.
configured pumps. Notify Milton Roy for all
5. Reference Code Column
special configured pumps (See Paragraph 1.4
Model Coding). a) This column is used to denote assembly
and detail part variations among similar
6.2 ILLUSTRATED PARTS LIST
components (models) covered by this
1. Figure and Item Number Column
publication. When the symbol “A”, “B”,
a) The item numbers shown in the detailed “C”, etc. is entered in this column, the
parts list correspond to the item numbers part is used only in the model liquid end
appearing on the exploded view illustration. and material codes, see Data Sheets
To find an unknown part number, locate the (Referenced Section 1) and pump data plate
part on the illustration and note the item at which the symbol appears. If the column
number. Look for the item number on the is blank, the part is used in all models.
detailed parts list. The part number is on the
same line. A dash (-) precedes non-illustrated
item numbers.

Installation, Operations & Maintenance Manual 19

DRILL 1/4" Ø THRU AS
BREATHER HOLE 330
FOR PISTON 2.25 SEALS INSTALLED
BACK TO BACK
2020 340
OIL LEVEL
2030
990

1040 2050 10

DETAIL
FOR HPD
2010 925 HOUSING

650 640 630

810
780 800
670
820 1075 710 635 700
790
1076 720
790 800 790
810
1080
1070 1060
760
830 840

810 800

DETAIL
FOR CHECK
VALVE

3010

3000

Figure 4. Milroyal® B HPD Low Flow Liquid End Assembly

(102-2095-000 Sheet 10) (Sheet 1 of 2).

Installation, Operations & Maintenance Manual 20

 REF

635

REF

670

REF
390 REF

650 640 990

REF MARS VALVE ASSEMBLY REF
CONTOUR PLATE ASSEMBLY (SOLD ONLY AS AN ASSEMBLY) PART OF
(SOLD ONLY AS AN ASSEMBLY) RPM KIT

Figure 4. Milroyal® B HPD Low Flow Liquid End Assembly

(102-2095-000 Sheet 10) (Sheet 1 of 2).

Installation, Operations & Maintenance Manual 21

6.3 PARTS LIST FOR LOW-FLOW LIQUID END, 7/16 PLUNGER
Model:
Liquid End: Material: Reference Code:
07 1 A (316SS)
07 5 B (ALLOY 20)
07 6 C (ALLOY C22, CALL MILTON ROY)

FIGURE ITEM PART REFERENCE

DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
10 Housing, Main MIL B, Steel 2810047001 1
170 O-Ring, 2-114 Viton 4080068045 1
330 Oil Seal - Crosshead 4080031020 2
Square Head Pipe,
340 4020009024 1
150#, 304SS
390 O-ring, Parker 3-905 Buna N 4089998052 1
Displacement Chamber 7/16”
630 20317 1
HPD, Steel
635 O-ring, 2-044 Viton 70 Duro 4080109415 1
640 Mars Assembly 10001 1
650 Contour Plate Assy 30616 1
670 Diaphragm, Lo-Flow HPD 20325 1
700 Head, Diaphragm, 316SS 20319 1 A
700 Head, Diaphragm, CA 20 20527 1 B
Screw, Soc Head,
710 4050031214 8
1/2” - 13” x 3-1/4”
3 720 Washer, Flat, 1/2”, Steel 4040151033 8
Stud, 3/8” - 16”UNC X 4-1/2”,
760 4050160143 8
300SS
Gasket, Teflon, 3/8” Ball,
780 2250075075 10
316SS
Gasket, Teflon, 3/8” Ball, Drag
780 2250075175 6 A
Reducer CV
Check Valve Port Adapter, Drag
- 22264 4 A
Reducer CV
790 Guide, 3/8” Ball, 316SS 2920054016 4 A
790 Guide, 3/8” Ball, CA 20 2920054029 4 B
Guide, 5/8” Ball,
790 61086 2 A
Drag Reducer CV
800 Seat, 3/8” Ball, 316SS 2240099016 4 A
800 Seat, 3/8” Ball, CA 20 2240099028 4 B
Seat, 5/8” Ball, 316SS,
800 60863 2 A
Drag Reducer CV
810 Ball, 3/8” Ball, 316SS Grade 50 4070014112 4 A

- Items Not Shown

* Double Quantity for Double Checks

22 Installation, Operations & Maintenance Manual

 FIGURE ITEM PART REFERENCE
DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
810 Ball, 3/8” Ball, CA 20 Grade 50 4070014113 4 B
Ball, 5/8” Ball, 316SS,
810 4070014172 2 A
Drag Reducer CV
Flange, Port Adapter,
820 2710044216 2 A
NPT, 316SS
Flange, Port Adapter,
820 2710044229 2 B
NPT, CA 20
Flange, Port Adapter,
820 150# RAISED FACE SOCKET 2710059000 2 A
WELD, 1/2” 316SS
Flange, Port Adapter,
820 300# RAISED FACE SOCKET 1791579016 2 A
WELD, 1/2” 316SS
Flange, Port Adapter, 600#
820 RAISED FACE SOCKET 2710060000 2 A
WELD, 1/2” 316SS
Flange, Port Adapter, 1500#
820 RAISED FACE SOCKET 20606 2 A
WELD, 1/2” 316SS
Flange, Port Adapter, 150#
820 RAISED FACE SOCKET 20119 2 B
WELD, 1/2” CA 20
3
Flange, Port Adapter, 300#
820 RAISED FACE SOCKET 20120 2 B
WELD, 1/2” CA 20
Flange, Port Adapter, 600#
820 RAISED FACE SOCKET 20121 2 B
WELD, 1/2” CA 20
Flange, Port Adapter, RAISED
820 2710044216 2 A
FACE THREADED, 1/2” 316SS
Nipple, THREADED, 1/2 x 3
- SCH40, 316SS, Use with 150 & 4020052053 2 A
300# Flange
Flange, 150# RAISED FACE
- 4020013013 2 A
THREADED, 1/2” 316SS
Flange, 300# RAISED FACE
- 4020014013 2 A
THREADED, 1/2” 316SS
Flange, 600# RAISED FACE
- 4020015013 2 A
THREADED, 1/2” 316SS
Nipple, THREADED, 1/2 x 3
- SCH80, 316SS, Use with 600# 4020052223 2 A
Flange
Flange, Port Adapter, RAISED
820 2710044229 2 B
FACE THREADED, 1/2” CA 20

- Items Not Shown

* Double Quantity for Double Checks

Installation, Operations & Maintenance Manual 23

 FIGURE ITEM PART REFERENCE
DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
Nipple, THREADED, 1/2 x 3
- SCH40, CA 20, Use with 150 & 4020052058 2 B
300# Flange
Flange, 150# RAISED FACE
- 4020013017 2 B
THREADED, 1/2” CA 20
Flange, 300# RAISED FACE
- 4020014017 2 B
THREADED, 1/2” CA 20
Flange, 600# RAISED FACE
- 4020015017 2 B
THREADED, 1/2” CA 20
Nipple, THREADED, 1/2 x 3
- SCH80, CA 20, Use with 600# 4020052228 2 B
Flange
830 Nut, Hex, 2/8” - 16NC, 18.8SS 4050066012 8
Washer, Spring Lock,
840 4040041022 8
3/8” 18.8SS
925 O-ring, Nitrile 70 Duro, 2-232 4080095231 1
990 Fitting, Strainer HPD 2450021000 1
3
Valve Assy (Advise Serial &
1040 1010021X06 1
Model Number)
1060 Lock Washer, Spring, 5/16” 4040040028 2
Screw, Socket Head,
1070 4050028194 2
5/16”-18”x2-3/4”
1075 Barb, Air Bleed, 316SS 20352 1 A
1075 Barb, Air Bleed, CA 20 20528 1 B
1076 O-ring, 2-007, Viton 4080109045 1
1080 Plug, Pipe, 1/8 Hex HD, #6000 4020012013 1
2010 Gasket 2250035199 1
2020 Adapter, Plunger, 7/8” Hole 2720026406 1
2030 Plunger, Assy, 7/16” Low-Flow 20321 1
Screw, Hex Head,
2050 4050018136 4
3/8”-16”x1-1/4”
3000 Tubing, Barb, 1/2”, NPT x 1/2” 4020503187 1
3010 Tubing, 1/2” 4020296091 1

- Items Not Shown

* Double Quantity for Double Checks

24 Installation, Operations & Maintenance Manual

6.4 PARTS LIST FOR LOW-FLOW LIQUID END, 9/16 PLUNGER
Model:
Liquid End: Material: Reference Code:
09 1 D (316SS)
09 5 E (ALLOY 20)
09 6 F (ALLOY C22, CALL MILTON ROY)

FIGURE ITEM PART QTY REFERENCE

DESCRIPTION
NUMBER NUMBER NUMBER CODE
10 Housing, Main MIL B, Steel 2810047001 1
170 O-Ring, 2-114 Viton 4080068045 1
330 Oil Seal - Crosshead 4080031020 2
Square Head Pipe,
340 4020009024 1
150#, 304SS
390 O-ring, Parker 3-905 Buna N 4089998052 1
Displacement Chamber 9/16”
630 20391 1
HPD, Steel
635 O-ring, 2-044 Viton 70 Duro 4080109415 1
640 Mars Assembly 10001 1
650 Contour Plt Assy 30616 1
670 Diaphragm, Lo-Flow HPD 20325 1
700 Head, Diaphragm, 316SS 20319 1 D
700 Head, Diaphragm, CA 20 20527 1 E
Screw, Soc Head,
710 4050031214 8
1/2” - 13” x 3-1/4”
3 720 Washer, Flat, 1/2”, Steel 4040151033 8
Stud, 3/8” - 16”UNC X 4-1/2”,
760 4050160143 8
300SS
Gasket, Teflon, 3/8” Ball,
780 2250075075 10
316SS
Gasket, Teflon, 3/8” Ball, Drag
780 2250075175 6 D
Reducer CV
Check Valve Port Adapter, Drag
- 22264 4 D
Reducer CV
790 Guide, 3/8” Ball, 316SS 2920054016 4 D
790 Guide, 3/8” Ball, CA 20 2920054029 4 E
Guide, 5/8” Ball,
790 61086 2 D
Drag Reducer CV
800 Seat, 3/8” Ball, 316SS 2240099016 4 D
800 Seat, 3/8” Ball, CA 20 2240099028 4 E
Seat, 5/8” Ball, 316SS,
800 60863 2 D
Drag Reducer CV

- Items Not Shown

* Double Quantity for Double Checks

Installation, Operations & Maintenance Manual 25

 FIGURE ITEM PART QTY REFERENCE
DESCRIPTION
NUMBER NUMBER NUMBER CODE
Ball, 3/8” Ball,
810 4070014112 4 D
316SS Grade 50
810 Ball, 3/8” Ball, CA 20 Grade 50 4070014113 4 E
Ball, 5/8” Ball, 316SS,
810 4070014172 2 D
Drag Reducer CV
Flange, Port Adapter,
820 2710044216 2 D
NPT, 316SS
Flange, Port Adapter,
820 2710044229 2 E
NPT, CA 20
Flange, Port Adapter, 150#
820 RAISED FACE SOCKET 2710059000 2 D
WELD, 1/2” 316SS
Flange, Port Adapter, 300#
820 RAISED FACE SOCKET 1791579016 2 D
WELD, 1/2” 316SS
Flange, Port Adapter, 600#
820 RAISED FACE SOCKET 2710060000 2 D
WELD, 1/2” 316SS
Flange, Port Adapter, 1500#
820 RAISED FACE SOCKET 20606 2 D
WELD, 1/2” 316SS
Flange, Port Adapter, 150#
820 RAISED FACE SOCKET 20119 2 E
3
WELD, 1/2” CA 20
Flange, Port Adapter, 300#
820 RAISED FACE SOCKET 20120 2 E
WELD, 1/2” CA 20
Flange, Port Adapter, 600#
820 RAISED FACE SOCKET 20121 2 E
WELD, 1/2” CA 20
Flange, Port Adapter, RAISED
820 2710044216 2 D
FACE THREADED, 1/2” 316SS
Nipple, THREADED, 1/2 x 3
- SCH40, 316SS, Use with 150 & 4020052053 2 D
300# Flange
Flange, 150# RAISED FACE
- 4020013013 2 D
THREADED, 1/2” 316SS
Flange, 300# RAISED FACE
- 4020014013 2 D
THREADED, 1/2” 316SS
Flange, 600# RAISED FACE
- 4020015013 2 D
THREADED, 1/2” 316SS
Nipple, THREADED, 1/2 x 3
- SCH80, 316SS, Use with 600# 4020052223 2 D
Flange
Flange, Port Adapter, RAISED
820 2710044229 2 E
FACE THREADED, 1/2” CA 20

- Items Not Shown

* Double Quantity for Double Checks
26 Installation, Operations & Maintenance Manual
 FIGURE ITEM PART REFERENCE
DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
Nipple, THREADED, 1/2 x 3
- SCH40, CA 20, Use with 150 & 4020052058 2 E
300# Flange
Flange, 150# RAISED FACE
- 4020013017 2 E
THREADED, 1/2” CA 20
Flange, 300# RAISED FACE
- 4020014017 2 E
THREADED, 1/2” CA 20
Flange, 600# RAISED FACE
- 4020015017 2 E
THREADED, 1/2” CA 20
Nipple, THREADED, 1/2 x 3
- SCH80, CA 20, Use with 600# 4020052228 2 E
Flange
830 Nut, Hex, 2/8” - 16NC, 18.8SS 4050066012 8
Washer, Spring Lock,
840 4040041022 8
3/8” 18.8SS
925 O-ring, Nitrile 70 Duro, 2-232 4080095231 1
990 Fitting, Strainer HPD 2450021000 1
3
Valve Assy (Advise Serial &
1040 1010021X06 1
Model Number)
1060 Lock Washer, Spring, 5/16” 4040040028 2
Screw, Socket Head,
1070 4050028194 2
5/16”-18”x2-3/4”
1075 Barb, Air Bleed, 316SS 20352 1 D
1075 Barb, Air Bleed, CA 20 20528 1 E
1076 O-ring, 2-007, Viton 4080109045 1
1080 Plug, Pipe, 1/8 Hex HD, #6000 4020012013 1
2010 Gasket 2250035199 1
2020 Adapter, Plunger, 7/8” Hole 2720026406 1
2030 Plunger, Assy, 9/16” Low-Flow 20390 1
Screw, Hex Head,
2050 4050018136 4
3/8”-16”x1-1/4”
3000 Tubing, Barb, 1/2”, NPT x 1/2” 4020503091 1
3010 Tubing, 1/2” 4020296091 1

- Items Not Shown

* Double Quantity for Double Checks

Installation, Operations & Maintenance Manual 27

6.5 PARTS LIST FOR LOW-FLOW LIQUID END, 5/8 PLUNGER
Model:
Liquid End: Material: Reference Code:
10 1 G (316SS)
10 5 H (ALLOY 20)
10 6 I (ALLOY C22, CALL MILTON ROY)

FIGURE ITEM PART REFERENCE

DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
10 Housing, Main MIL B, Steel 2810047001 1
170 O-Ring, 2-114 Viton 4080068045 1
330 Oil Seal - Crosshead 4080031020 2
Square Head Pipe, 150#,
340 4020009024 1
304SS
390 O-ring, Parker 3-905 Buna N 4089998052 1
Displacement Chamber 5/8”
630 20318 1
HPD, Steel
635 O-ring, 2-044 Viton 70 Duro 4080109415 1
640 Mars Assembly 10001 1
650 Contour Plt Assy 30616 1
670 Diaphragm, Lo-Flow HPD 20325 1
700 Head, Diaphragm, 316SS 20319 1 G
700 Head, Diaphragm, CA 20 20527 1 H
Screw, Soc Head,
710 4050031214 8
1/2” - 13” x 3-1/4”
720 Washer, Flat, 1/2”, Steel 4040151033 8
3 Stud, 3/8” - 16” UNC X 4-1/2”,
760 4050160143 8
300SS
Gasket, Teflon, 3/8” Ball,
780 2250075075 10
316SS
Gasket, Teflon, 3/8” Ball,
780 2250075175 6 G
Drag Reducer CV
Check Valve Port Adapter, Drag
- 22264 4 G
Reducer CV
790 Guide, 3/8” Ball, 316SS 2920054016 4 G
790 Guide, 3/8” Ball, CA 20 2920054029 4 H
Guide, 5/8” Ball,
790 61086 2 G
Drag Reducer CV
800 Seat, 3/8” Ball, 316SS 2240099016 4 G
800 Seat, 3/8” Ball, CA 20 2240099028 4 H
Seat, 5/8” Ball, 316SS,
800 60863 2 G
Drag Reducer CV
810 Ball, 3/8” Ball, 316SS Grade 50 4070014112 4 G
810 Ball, 3/8” Ball, CA 20 Grade 50 4070014113 4 H

- Items Not Shown

* Double Quantity for Double Checks
28 Installation, Operations & Maintenance Manual
 FIGURE ITEM PART REFERENCE
DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
Ball, 5/8” Ball, 316SS, Drag
810 4070014172 2 G
Reducer CV
Flange, Port Adapter, NPT,
820 2710044216 2 G
316SS
Flange, Port Adapter,
820 2710044229 2 H
NPT, CA 20
Flange, Port Adapter, 150#
820 RAISED FACE SOCKET 2710059000 2 G
WELD, 1/2” 316SS
Flange, Port Adapter, 300#
820 RAISED FACE SOCKET 1791579016 2 G
WELD, 1/2” 316SS
Flange, Port Adapter, 600#
820 RAISED FACE SOCKET 2710060000 2 G
WELD, 1/2” 316SS
Flange, Port Adapter, 1500#
820 RAISED FACE SOCKET 20606 2 G
WELD, 1/2” 316SS
Flange, Port Adapter, 150#
820 RAISED FACE SOCKET 20119 2 H
WELD, 1/2” CA 20
Flange, Port Adapter, 300#
820 RAISED FACE SOCKET 20120 2 H
3 WELD, 1/2” CA 20
Flange, Port Adapter, 600#
820 RAISED FACE SOCKET 20121 2 H
WELD, 1/2” CA 20
Flange, Port Adapter, RAISED
820 2710044216 2 G
FACE THREADED, 1/2” 316SS
Nipple, THREADED, 1/2 x 3
- SCH40, 316SS, Use with 150 & 4020052053 2 G
300# Flange
Flange, 150# RAISED FACE
- 4020013013 2 G
THREADED, 1/2” 316SS
Flange, 300# RAISED FACE
- 4020014013 2 G
THREADED, 1/2” 316SS
Flange, 600# RAISED FACE
- 4020015013 2 G
THREADED, 1/2” 316SS
Nipple, THREADED, 1/2 x 3
- SCH80, 316SS, Use with 600# 4020052223 2 G
Flange
Flange, Port Adapter, RAISED
820 2710044229 2 H
FACE THREADED, 1/2” CA 20
Nipple, THREADED, 1/2 x 3
- SCH40, CA 20, Use with 150 & 4020052058 2 H
300# Flange

- Items Not Shown

* Double Quantity for Double Checks

Installation, Operations & Maintenance Manual 29

 FIGURE ITEM PART REFERENCE
DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
Flange, 150# RAISED FACE
- 4020013017 2 H
THREADED, 1/2” CA 20
Flange, 300# RAISED FACE
- 4020014017 2 H
THREADED, 1/2” CA 20
Flange, 600# RAISED FACE
- 4020015017 2 H
THREADED, 1/2” CA 20
Nipple, THREADED, 1/2 x 3
- SCH80, CA 4020052228 2 H
20, Use with 600# Flange
830 Nut, Hex, 2/8” - 16NC, 18.8SS 4050066012 8
Washer, Spring Lock,
840 4040041022 8
3/8” 18.8SS
925 O-ring, Nitrile 70 Duro, 2-232 4080095231 1
990 Fitting, Strainer HPD 2450021000 1
Valve Assy (Advise Serial &
1040 1010021X06 1
3 Model Number)
1060 Lock Washer, Spring, 5/16” 4040040028 2
Screw, Socket Head,
1070 4050028194 2
5/16”-18”x2-3/4”
1075 Barb, Air Bleed, 316SS 20352 1 G
1075 Barb, Air Bleed, CA 20 20528 1 H
1076 O-ring, 2-007, Viton 4080109045 1
1080 Plug, Pipe, 1/8 Hex HD, #6000 4020012013 1
2010 Gasket 2250035199 1
2020 Adapter, Plunger, 7/8” Hole 2720026406 1
2030 Plunger, Assy, 5/8” Low-Flow 20322 1
Screw, Hex Head,
2050 4050018136 4
3/8”-16”x1-1/4”
3000 Tubing, Barb, 1/2”, NPT x 1/2” 4020503187 1
3010 Tubing, 1/2” 4020296091 1
- Items Not Shown
* Double Quantity for Double Checks

30 Installation, Operations & Maintenance Manual

 5090 6000 6010 6020 5070

5080

5030

5040 5050
5094 5096 5097

5020 5000 5060

4990
4980
5033 5032 5031 5100

5010

5093

0670
8083

8081
8082
8080

ENLARGED SECTION

Figure 5. Milroyal® B HPD Low-Flow With Rupture Detection (DWG 102-2095-0013)

Installation, Operations & Maintenance Manual 31

6.6 PARTS LIST FOR LOW-FLOW LIQUID END 7/16, 9/16, AND 5/8 PLUNGER WITH
RUPTURE DETECTION
Model:
Liquid End: Material: Reference Code:
07, 09, 10 1, 5 C5 Rupture Detection with Gauge
SN Rupture Detection with Gauge &
07, 09, 10 1, 5
NEMA 4 Switch
SE Rupture Detection with Gauge &
07, 09, 10 1, 5
NEMA 7 Switch

FIGURE ITEM PART REFERENCE

DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
Diaphragm, Low-Flow HPD
670 20493 2
Double Dia.
Elbow, Tube,
4980 40423 1
1/8” PTM X 1/8” Tube
4990 Tube, Head to Valve 20495 1
Check Valve,
5000 40065 1
1/8” Tube 1/3”, 316SS
5010 Tube, Valve to Gauge 20496 1
Tube, Conn 1/8” Tubex 1/8”
5020 40061 1
NPT 316SS
Gage, Pressure 0-5000 PSI,
5030 40405 1
Dual Flange
5031 Screw, Pan Head, #4-40 X 1/2” 4050263050 3
4 Lock Washer, Spring,
5032 4040095023 3
#4 18-8SS
5033 Nut, Hex, #4 18-8SS 4050182012 3
Adapter, Reducer, 1/4” Female
5040 40067 1
X 1/8” Male, NPT 316SS
5050 Tee, 1/8” NPT Female 316SS 40062 2
5060 Tube, Gauge to Switch 20497 1 SN, SE
Nipple, Reducer,
5070 40064 1 SN, SE
1/2” X 1/8”, NPT 316SS
Switch, NEMA 4 Pressure,
5080 4060388001 1 SN
5-30 PSI
Switch, NEMA 7 Pressure,
5080 4060389001 1 SE
5-30 PSI
5090 Bracket, Support 20428 1

- Items Not Shown

* Double Quantity for Double Checks

32 Installation, Operations & Maintenance Manual

 FIGURE ITEM PART REFERENCE
DESCRIPTION QTY
NUMBER NUMBER NUMBER CODE
Screw, Hex Head,
5091 4050017091 4
5/16” - 18 X 3/4” Steel
Lock Washer, Spring,
5092 4040040028 4
5/16 Z Plate
5093 Bracket, Support 22222 1
Screw, Hex Head,
5094 40415 2
1/4”-20 X 5/8” 316SS
5096 Washer, Flat, 1/4” 18-8SS 4040005012 2
5097 Nut, Hex, 1/4”-20NC 18-8SS 4050064012 2
4 5100 Valve, Bleed, 1/8” NPT, 316SS 40063 1
Screw, Hex Head,
6000 4050016095 2 SN, SE
1/4”-20 X 3/4” 18-8SS
Lock Washer, Spring,
6010 4040039022 2 SN, SE
1/4 18-8SS
6020 Nut, Hex, 1/4”-20NC 18-8SS 4050064012 2 SN, SE
8080 Intermediate Ring 20431 2
8081 Intermediate Ring 20429 2
8082 Spacer Ring 20430 1
8083 O-Ring, 2-045, Viton 70 Duro 4080109425 1

- Items Not Shown

* Double Quantity for Double Checks

Installation, Operations & Maintenance Manual 33

We are a proud member of Accudyne Industries, a leading
global provider of precision-engineered, process-critical,
and technologically advanced flow control systems and
industrial compressors. Delivering consistently high levels
of performance, we enable customers in the most important
industries and harshest environments around the world
to accomplish their missions.

info@[Link]
[Link] MILROYAL is a registered trademark of Milton Roy, LLC.
®

© 2015 Milton Roy, LLC.