GM 4T65-E
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations 20
25
30
15
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Plug casting valley with foam, putty or appropriately sized O-ring
Click on Sonnax part numbers to see more information. coated in assembly lube to isolate circuits.
1-2 Shift Valve Torque Signal TCC Apply Valve
• 1-2 Shuttle shift Regulator Valve • 741 Code • Converter shudder
• 2nd Gear start • 1811 Code • 741, 742 Codes • No lockup • High slip RPM
• Failure to shift to 2nd • Poor/Intermittent line rise • Falling out of lockup hot
Replace with Sonnax Part No. • TCC slip/shudder Replace with Sonnax Part No.
84754-57K Requires F-84754-TL57 Replace with Sonnax Part No. 84754-43K Standard
84754-44 ‘97-Later Requires 84754-TL44 84754-50K Oversized
Boost Valve 84754-50K: Requires F-84754-TL50 & VB-FIX
Assembly
• Harsh Reverse engagement TCC Regulator
• Low line rise Apply Valve
• Soft upshifts (especially 1-2)
• TCC slip
• 1811 Code
• 741 Code
Replace with Sonnax Part No. • Ratio codes
84754-30K
Replace with Sonnax Part No.
84754-34K Requires 84754-TL3
Pressure Regulator
Valve 3-4 Accumulator
• Erratic line pressure
Valve
• Slide/Rotor failure
• 3-4 Concerns
• Lube & converter overheat issues
• Soft shifts
Replace with Sonnax Part No.
• Poor line rise
84754-46K Requires 84754-TL46
Replace with Sonnax Part No.
84754-55K GM Only
Forward Servo 84754-58K Volvo Only
Boost Valve (‘99-Earlier) 84754-55K & 84754-58K: Requires
F-84754-TL55 & VB-FIX
• Delayed engagement
• 1-2 Flare
• 1-2 Band burned 2-3 Accumulator
Replace with Sonnax Part No. Valve Assembly
84754-40K Requires 84754-TL2
• 2-3 Shift complaints
• Poor line rise
Reverse Servo Replace with Sonnax Part No.
Boost Valve (‘99-Earlier) 84754-53K GM Only
• Delayed Reverse Test these
• Low Reverse pressure Plug orifice together. 1-2 Accumulator
on back when
• Burnt Reverse band checking this Valve
Replace with Sonnax Part No. location.
• 1-2 Shift complaints
84754-40K Requires 84754-TL2 2-3 Shift Valve &
• 2nd Clutch Failure
3-2 Manual Downshift Valve
Replace with Sonnax Part No.
• Erratic/Temperature-sensitive shifts
3-4 Shift Valve & 4-3 • 2nd Gear starts • 2-3 Shuttle shift
84754-57K Requires F-84754-TL57
Manual Downshift Valve • •No 3rd gear
• Erratic/Temperature-sensitive shifts • Anodization on valves damaged
• No 4th gear
Replace with Sonnax Part No.
• Anodization on valves damaged These parts do not fit Geartronic® or Tapshift® Units
Replace with Sonnax Part No. 84754-36K 2-3 Shift Valve
84754-39K 4-3 Manual Downshift Valve 84754-37K 3-2 Manual Downshift Valve
©2017 Sonnax Industries, Inc. 4T65-E_VacTestLocations 08-17-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
GM 4T65-E
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations 20
25
30
15
0
10
5
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Channel Plate Casting
Plug casting valley with foam, putty or appropriately sized O-ring
Click on Sonnax part numbers to see more information. coated in assembly lube to isolate circuits.
Actuator Feed Limit Valve
• 1811 Code • Excessive line pressure
• Maximum adapt or long shift • Poor EPC control
• TCC slippage • 2nd Gear starts
• TCC piston failure
Replace with Sonnax Part No.
84596-02K Requires F-84596-TL & VB-FIX
Must seal orifice on back
when testing here.
Only a portion of the
channel plate casting
shown here.
Valve installed in Inverted
normal position. Valve
©2017 Sonnax Industries, Inc. 4T65-E_VacTestLocations 08-17-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
GM 4T65-E
TIME TESTED • INDUSTRY TRUSTED
OE Exploded View
NOTE: Solenoids not shown. 101
Valve Body
Valve Body Descriptions
I.D. No. Description
Pressure Regulator Valve (inboard)
101 102
Boost Valve Assembly (outboard) 106
105
102 1-2 Shift Valve
103 Torque Signal Regulator Valve 103
104 Line Pressure Relief Valve 104
105 TCC Apply Valve
106 TCC Regulator Apply Valve
107 Forward Servo Boost Valve (‘99-Earlier)
108 Reverse Servo Boost Valve (‘99-Earlier)
3-4 Shift Valve (inboard)
109
4-3 Manual Downshift Valve (outboard)
2-3 Shift Valve (inboard)
110
3-2 Manual Downshift Valve (outboard)
111 1-2 Accumulator Valve
3-4 Accumulator Valve (inboard)
112
2-3 Accumulator Valve Assembly (outboard)
201 Actuator Feed Limit Valve
107
108
Portion of Channel Casting
201
111
109
110
112
©2017 Sonnax Industries, Inc. 4T65-E_VacTestLocations 08-17-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
