‘Subject: Enclosed API 570 Course Materials Hello Cy, Included in package are the fellowing materials: A. Class Manual: (Exercise answers area then ofthe marl) B, Homework: Answers ath end ofeach homework) ASME BIG: Module 1 [ASME B33 Design Modu 2 [ASME BSI Fabieate Inspect: Module 3 [ASME Section V. Madi 3 [ASME Section IX WPQS & WPSIPOR: Module 6 [ASME Section IX General Modul ‘API Mega Problem - Good overview: Module 7 Study Guides [APLS70 Questions: Module 8 2 blanks & 1 answer ky) ‘APLS70 Responses: Mode 4 (2 Blanks andl anover ky) AAPLSTO Data Shc Module 42 Blanks and answer ky) AAPLS7I Questions: Module? (the 16 modes ones) [APLS?S Questions: Modhle 7 (arta corrosion questions) AAPLS71:- Module 7 (also ueston that have Ben prvinsy asked) APLSTE: Module? ASME Section V: Mode 3 ASME Section IX: Madde 6 10, The Inspector's Cale Module 7 (Gude /Answers/ lz Answers) D, Practice Exam: (bck of mana) 1. Open Book 2 Closed Book 3, WPSPOR Comparison 4 Answer Key @2 Blanks and 1 complete) E. Tabs: (manual cover) 1. Oneset of as with Insrastions BR. Code Notes: (manual cover) 1. Note to copy ino your Codes -APIS70/ST4 & ASME B16 7B313 Seton V ex Let me know ifyou have any questions! BEE! Not ‘Mark & Deena Smith (018) 531-2441 ‘wwwamsts-training.comAPI 570 Materials ‘Suggestion - How to get started studying 1. First, place your Tabs in the codes per the instructions. Second, write your Code Notes in the codes per the instructions, 3. When doing Homework or the Practice Exam, always make 2 copy of the materials. That way you can underline key words, cele answers on practice Homework or Exam and still have a clean copy that you can repeat later. ‘4. APE 570 Study Guide (Module 7) - About 50% of the API exom comes from ‘API570, So this is a very important study guide! Included are Questions from each chepter of API 570. The questions are in order of the ccde. When you study APE 870, read a number of pages and then answer the corresponding questions. You want to keep practicing this study guide until you can seore 90-95%. 5, APE 570 Data Sheets (Module 4) About 30-40% of the closed book test will come from this information, @. Pick a special color highlighter that you will use for only for DATA SHEET. consuers. Use the Answer Key and look up each reference & highlight the ‘answer in the Codes using this highlighter. (Don't use this color for other highlights). Probably easier if you just do one code at time. To keep track, Just check off on the Answer Key the ones you have highlighted When complete, tr to fill n the answers onthe blank Data Sheet. ‘Check your answers using he completed Answer Sheet. Look up in the codes all the ones you missed. Within a couple of hours repeat steps 2-4, Goal is to keep working these until you are really goed at these! P.S. Tf you don't have time to do it all. no problem! Just do a page or two. T's amazing how much you can accomplish over along stretch if you just take ‘advantage of lots of 5-15 minute periods of “extra time”, 6. APE 570 Who Does Tt (Module 4) - There are many responsibilities identified in APE 570. These are hard to memorize, so we've added « spread sheet study id. We've listed every responsibility from the code on this sheet. ‘The firs? ‘hing to do is to take the Answer Sheet and find each of these responsibilities in the code, Tt is useful to use a special color highlighter and highlight each of ‘these in APE 570, Probably the first time you complete this study cid you will score less than 50%. Do not be discouraged! Look up each one you missed in ‘AP1570. Then repeat the exercise. You wil find that your score jumps signific ‘antly. The next day do the same thing, Try to get your score above 85%. Once ‘there, repeat this exercise once aweek Feb 2012 stsAPI 570 Materials 7. APE 571 Study Guide - The guide covers corrasion mechanisms in APT 571 that ‘are on the exam, 8. API 574 Study Guide ~ The guide covers corrosion mechanisms in APE 574, 9, APL 577 Aid ~ This is alist of previous questions that have asked on an APT exam. Suggest you highlight all of these answers with a special highlighter. You should memorized 100% of these answers! Of course you should read all of the ‘APL codes. But about 75% of your API'577 questions will come from this ist 10, The Inspector's Cales (Module 7) - This uide shows how to calculate Corresion, Rates and Remaining Life. There is also a quiz to test your competency. There will be at least 5 questions on the exam with these cales. This is your most important caleulation 1. The Other Materials - All homework and study guides have answers. Tf the homework problem isa calculation, the problem in the answer key is worked out, Best wishes to you. Tf you have a problem on some part of this, please let me know and Tl try and help srs 2 Feb 2012Test Taking Tips! 10. n. x. 3. srs, Before Test Review lltbs prior totexam. Make sure you know why they are ‘there. When answering a question you should NOT “wonder” whetheryou have & tb. You should know. If there sa Tab use tf not use your Table of Contents! Before Test Get a goodnight’ rest! ‘Open & Closed - Read alte Questions and Answers... YOU PROMISEC!I (Open & Closed Circa Answersin Test Booklet (Open & Closed - Always undetineor circle the "atin “not” questions. Which of ‘the follwing is NOT an actity covered by the code? It's easy to miss this simple but important wor. (Open & Cosed~ Math problems. Solve using our class method. Always COPY the formula, Collect date ABOVE the formula. Input data BELOW the Formula. Sohe! This 'simportant even ona simple formulas, he interval for UT of hel esse of eof 15. years) (Open & Closed - Use the method we cussed in ces of underining key words. Do NOT underine a you read the question but underlie when you need te make 2 0.95 x S856 3. Now we need to know te tress ofthe Base. Our notes say “see Grown FsNumber “Tab", We go there and there are about Millon mater sted. Backto te Test ‘Question (Nothing memorize}. We fits “5A 285 Gr Ive highighted hiss fareen. Watch out since there ae multiple 285s. The Tensile Strength 535,000 ps. 4 Dothe ath. Acceptance eiteria forthe Base Breaks > 0.85 55,000 = 52,250 psi “There were two decisions, owe undertined two Sign Post! sts 2 oct 2011MSTS API 570 Certification Preparation Mark Smith - Instructor “A wise man will hear and increase in learning” Copyihe © 2001 MSTS SITTIN. 4020 Road ‘Wann, OK 7403 Telephone (18) 53-2441 Ema maenes(@peoplepe com Websie wisn eingomerem niimmgert rotated OTE FA joiourenl - Ati? dicM Systartont ab seme an tos lites soner eehe BP| aby P1570 Certo API 570 Certification Introduction Essential Variables, Sulfidation, QA Manual, Remaining Life, Weld ID, RBI SNT- TC-1A, 2T hole, Thickness, Flange Class, Random, Category D, Porosity Limits Leak Sealants, Preheat, Inspection, IQl, CUI, Intervals, 66, Repairs Allowable Sess, E, 1, WHT, MAWP Flange Class, POR PML Injection Point Ouner/User, “TIE” TMLs, Teasion Tests Hydro’, tminimum ¥, Owner's Inspector WPO, Blanks, PMI Soil-to-Air Interface Source Side, WPS Bend Test, "JUICE" Normal Service, AI Likelihood, Schedule Authorized Inspection Agency, Air Test, Alterations, Temper Eméritlement Owner-User, Stud Length, Globe Valve, Impact Test, Approvals, Externals Consequence, Normal Service, Temporary Repairs, Calibration, Short-term ‘Rate, “Jed Clampert” exam, QA Manual, Lead “F" & “B", THE APLEXAM There's ony about 100 things memorize. “Are ou sre you wont conte? “ s90q oun vo 6 atong “2 (891.6 06) sus req uo 9; — e052 ‘22 Fors 05 a Uo ses 81098 *L oH ‘ABaEIg sno, wow oak ee wot . x weezy t a e m my ’ ‘ wey , oo woo 5 or MLB © ch 4 cf wes 8 € ee wee 62 setea# = % OL ——PasOID ‘9P09 Yoey Woy suonsanD a}eUXoLddy - WeX3 OLS IY| afi anism ceiton API 570 Certification Piping Components “The wise man will hear and increase in knowledge” APL S70 Certfeaion~ Copyright MSTS: Module Objectives Y Know the types of pipe & piping components Have an understanding of piping specs Y Understand the pro's and con's of pipe joining ‘methods Y Successfully use the B16.5, the Flange Standard Y. Solve flange rating problems Y Determine the maximum hydrotest pressure for a = re API 574 Sections 4.1.1 & 41.2 provide a great summary about pipe, These sections discuss pipe schedules, sizes, farming methods, tolerances, ete Be sure to read and study this section! API S70 Certfeation - Copyright MSTSY Pipe and piping components are built in the pipe sill 10a spec, like ASTM A106 (CS pipe) Y These manufacturing specs cover items like; = Materials * Inspection requirements = Minimum tensile strength * Fabrication process Y Note! For most Spec #'s like A-106, the actual number does not have special significance. It Just refers to a section in a code. ‘Surefire Pipe Specs All pipe is to be made of along hole, surrounded by metal around the hole. "All pipe i t be hollow through-out the entire length, The pipe and the hole imust be the same length Xt Tepe 1D mit not eced the pe OD, others the hle wil bon he y ou © PR > * Flanges must have holes for bots, These holes must be quite separate from the big hole inthe middle ofthe pipe. All pipe must be roundular & tubular "All pipe over 6” diameter must have the words "large pipe" painted on it We don't want the contractor fo mistake it fora smal pipe. * Allpipe i tobe supplied without rast. ast wil be more realy applied at ihe Job site” Some vendors ore now ale to ppl precede” Saves work inthe ela) aids fi For an example of areal” spec, see ASTM 4-106 at end ofthis section API S70 Cetfestion~ Copyright MSTSLY vernon: v05-sonna Pp See ” The Advanta Fewer welds! Welds are generally places for potential leaks and failures. APIS74 Table 3 Pipe Tolerances (Part Lis Piping Components Manufacturing of Pipe Y Seamless (drawn through dies) * Used the most in our petrochemical plants * Tolerance: 12.5% Y Welded (plate that is rolled and welded) * Most piping greater than 16 NPS is rolled & welded * Tolerance: 0.010" Y Cast (and machined) * Not used often * Tolerance: -0.00++ 1/16" =~ No longitudinal welds! In all elinders, the stresses on longitudinal welds ‘are twice that of circumferential welds. (Covered further in Modile 2) ASTM | Nominal Pipe Sze (NPS) Diameter Thickness Material Tolerance Tolerance as STANT Ta" +6" | “129% aE S FIBNPS rz TE 106 | TNS LTENPS | TAT 25% 4106 | > a2 NPS NPS EIRP TK. a4 al Cnsmfrence = 0396 Tolerance of pla damer anderd aS a 1% of nominal 286 58 ar EO ar For more information on pipe diameter and wall thickness tolerances, see API S74 Table 3. Caution: Some of the diameter tolerances area litle hard to read in APIS74!! API S70 Certfleation-Coprlght MSTSY Diameters - standardized through 48" * Upto 12 NPS, size refers to pipe ID * Above 12 NPS, size refers to the pipe OD Y Thicknesses standardized through 36” * Thicker pipe has smaller ID; OD stays the same * Traditional: Std. weight, extra strong, double extra strong Schedules: 10, 40, 80, etc. * BUGS Annex Cor APIS74 Tale J Pipe Schedules ending in °S” Le. 1) refers o Stine Ste (SS) pipe sched chart. The SS ‘har arent shown BIG or AP S34, Daring projects & repair, new pipe ardered.Inspscors shuld meare the wall tikes of ‘ew pipe determin the dicks meet minima code eirements um Thick Seamless ‘The tolerance for seamles 1-12.86. The means it can be 12.5% thiner than whats ted in he Pipe scadule. Or. the pipe haste flat 87336 as hick asthe nina cbse. Since our {CP struments meas wal knes, we ned oxo the minim allowed hicks. Here's the formal: ga y= 0.875 ‘Example: Determine minima wall hikes of anew 6 NPS seamles ple From pipe sched char tag = 0.280 ‘mney = 0875 0.280 = 0245 Now ine Blow 0.245" is rejetale! Welded ‘Sine the mill olerance for rolled and welded pipes 0010", thi is much easier to alate Here's he formula: bynes ~ bon 0.010 e ‘Example: Determine minimum wal tknes ofa new 6 NPS welded pe From pipe sched Chart: fg = 0.280" Sroney = 0280-0010 = 0.370 Now pe blow 0.270" is reecabe! APL S70 Certfetion - Copyright MSTSvg Components Other Piping Y Tubing © Stated size is the actual ouside diameter. * Not generally used for piping. * Applications; furnace & heat exchanger tubes Y Cast Iron Piping * Sizes are different thon the sizes for ste! piping * Susceptible to brinle failures * Nor used for hydrocarbon servi ~ x. ® & Exercise 1-1 Pipe Dimensions 1) What isthe nominal wall thickness ofa 6 NPS, Schedule 80 pipe? 2), What is the nominal wall thickness of a2 NPS Schedule 40 pipe? 3) What is the OD of a4 NPS furnace tube? (tube is made 10a pipe spec) 4) What is the OD of a4” furnace tube? (tube is made to a tube spec) 5) What is the minimum allowed thickness ofa new 8 NPS Schedule 80 seamless pipe? (how your calculation) 6) What is the minimum allowed thickness ofa new 8 NPS Schedule 80 welded pipe? (Ghow your caleulation) API S70 Certfeation - Copyright MSTS‘The primary joining meth for permanen petrochemical piping ese leaks & repairs required with his oinng mate. ‘Socker-weld * Generally limited to pipe =2NPS 9" —, * Watch out for “the gap" "Advantages: Quick, less skill required * Potential crevice corrosion Y Butt-welded * Used on all line sizes © High Sirength © * Inspect with RT: the met & potas NDE" The “gap” The Gap # Why is “the gap" needed on socket welded pipe? Thermal expansion! If there is not a ‘gap, and if pipe grows more than the socket welded fing, then the fillet weld may crack How could this occur? 1. During fabrication: Ifthe pipe wall is thinner than the SW fitting, then the pipe will become hotter than the fting during welding, 2. Hot services: Ifthe line is uninsulated, the socket will not heat wo as much as the Pipe. 3. Hot cyclic conditions During in-service inspections using profile RT, occasionally a SW fing is found without a gap. If this pipe has withstood the "test of time”, usually there is no reason to repair and add “the gap". However, if operating temperature or cyclic conditicns increase, then discuss this situation witha pressure equipment engine API S70 Cerfeation- Copyright MSTSY Limitations Y Disadvantages * "Nonerital service ee eee Aten orion of Y Advantages release rg * Quick instalation process!!! 1 otal worktrguied ‘Steeple fie * Lower crafisman skill cracks level required API S70 Certfctin - Copyright MSTSY Purpose for flanges Y Codes = BIG: ¥ thru 24 NPS * B16.47: 26-60 NPS = APIS 605 ¥ Classes: 150, 300, 400, .. Y Types: Weldneck, Slip-On, etc. rm tg Comment Joining Method - Flanged * Disconnect or ivolate piping & equipment * Connect to other equipment, eg. pumps, exchangers = Install piping in areas where welding is not permitted Every flange is a potential leak During design, the ruber of flanges are usually ‘minimized In high pressure wits, there are very few flanges. This reduces cost and ‘minimizes the potential for serious leaks. Offen, even weided valves ae used. cat) ben Welding-Neck Lapin Flange Flange el ‘Slip-On Welded Blind Flange Flange API S70 Certfeation- Copyright MSTS Societ- Welded Flange Threaded FlangeY Flange Selection - Appropriate Strength Must know material temp and pressure ratings Y The Gasket * Appropriately compressed, no blowouts Y The Bolting - Provides the “Squeeze” * Boling Sirength * Bolting Siretch Y The Assembler * Correct torquing procedure * Larger flanges are more difficult 0 assemble The Weak Link What's the weak link on a flange? The bolts! The bolts are like monster springs. As the ‘mus are tightened, the bolts stretch. This creates a squeeze onthe gasket. [f here 18 not enough "stretch", then there isnot enough “squeeze” and the gasket will leak Also, the pressure rom the process creates a fore trying to pull apart the flanges. If ‘the force from the process exceeds the bot farce (squeeze), the lange wil leak. — <— Frours <—_—— Sj Frnocess — gna Aleak occurs when Freocess > Froxrs APL S70 Cetfeation - Copyright MSTS 0Piping Componens B16.5 - The Flange Standard Y Scope of BI6.S Y Raised face vs. Flat face * Figs & flange fittings Flange Markings Y Types of Material Y Flange Dimensions * Steels and alloys Y Flange Facings Y Fab Methods * Visual Comparator ™ Castings "Norm Finish * Forgings © Plate ‘ont sini) Dimensions - flange dimensions do not change with different flange metallurgies. For example, all 6 NPS, Class 300 flanges have exactly the same dimensions, Flange Faces Raised Face Flat Fece Ring-Joint Face APL S70 Cerifcation - Copyright MSTS uPiping Components Flange Flaws When new flanges are installed, some or all of the flanges should be inspected for: Correct stamping = Class, metallurgy, bore, te Y Flange face finish Y Scratches on flange face - Table 3 d For limits of thin areas on flanged fitings see 6.1.1 PD onstrate OE eee B16 Table ‘vps |, Imperfections =| Imperfections = Bottom of Serrarions | Bottom of Serations Imperfections (in) [B= DID an 0.06; 3 18. 0.065 E126 0.25 a 81d O30 a8. Flanges 1. Flange material made of plate is only allowed for what typeof flanges? 2). BIGS covers flanges for wher pipe sizes? 3). ‘What is normel flange finish ona weld neck ange? __ 4) What i he required stud length fr a6 NPS Class 600 weld nec flange? 5), What i the height (length) of aa 4 NPS Class 300 weld neck lange? 6). What i the max. allowed radial length ofa seratch on a 8 NPS flange fact? 4) Seraich snot deeper than the grooves. 1) Serath s deeper than the groves API 70 Cerfeaion- Copyright MSTS RTypes of Flange Calcs Factors for Calcs Maximum Flange Pressure Max Presare Maximum Flange Temp Bax Temp select mestcosteffecine Flange Cass Flange Class Y Flange Metallurgy Y Maximum Hydrotest © Metallurgy is always Pressure provided inthe API exam * This is normally higher than questions ‘the B31.3 sytem Iydrowst pressure. When are flange calculations performed? 1. Rerates: If either the pressure or temperature is being raised the flange “rating,” must e checked 2. New Construction or Alterations: The appropriate flange class must be selected based on the design conditions, 3. New Construction, Alterations, or Repairs: If hydvotesting is performed on ‘the equipment or pipe, the maximum allowed flange hydrotest pressure must ot be exceeded. Note! On most piping systems the flanges are usually the limiting component. This may not be the case on large diameter pipe APL S70 Cartifction - Copyright MST.IGS Table 14 ‘Find Materia, Groups fly. Piping Components Flange Design Charts Pressure-Temperature Charts needed because: * Flange dimensions are based on class not metllarg? * Some materials are stronger than others * As operating emperature increases, material strength decreases © Key Flange Charts * Material Group: Table 1A * Pressure-Temperature Ratings: Table 2. "ex" = Material Grup Number Material] “Nominal | Prss-Temp |__ Applicable ASTM Specifications Group | Designation | Rating” | Forsings | Casings | Place u | est au | ans Aatscn wea | asisce70 ches: A38ar Lea A Stece 70 Arent 2 | cms | m2 ‘aie woe nani R326 Le | Aamo. Bian samc | AseGcla | Aamane 3 | ca ‘A326 Loe | Asis es siaN Ame D a | esi vi Asis ces A3s0GeLFICL steer 6 1s | cue | 2s [aman | aarawa |amoa API 570 Cerifcation - Copyright MSTS “Ping Componens: Flange - Max Pressure ‘Step 1: At Table 1A determine Material Group # * Based on flange metallurgy Step 2: Go to correct P-T Rating chart = "ex" represents material group number * Validate material is listed on top of chart * Check appropriate footnotes ‘Step 3: Find intersection of Design Temp row and Designated Flange Class column Example - Determining Maximum Flange Pressure A rerate is being performed on a piping system. Determine the maximum pressive rating for the exiting Class 300 flanges. The flanges have maximum operating temperate of OOF. The Aang material is ASTM A182 gr. F316, Step I: At Table 1A, determine the Materal Group Number of the lange "Material Group # for A182 gr. F316 is 2.2 (Stainless Stee forging) Step 2: Go to Table 2-22, Validate material is listed at top. Check foanotes, Siep 3: Find intersection of temperature (SO0°F) in Temperature Column and Designated Flange Class (Class 30). 1 Maximum Pressures 480 psig. Your done! ‘Temperature | Class 150 | Class 300 | Class 400 | Class 600 206 10) 200 300 wo a} Exercise 1:3 Maximum Operating Pressure Determine the maximum pressure of a Class 600 flange that has a maximum design ‘temperature of 750°F. Flange material is A1OS. Maximum allowable pressure: API S70 Cerfeation- Copyright MSTS 1s‘Step 1: At Table 1A determine Material Group # Step 2: Go to correct P-T Rating chart x2" represents material group mumber * Volidté material listed * Check appropriate fortes ‘Step 3: At designated flange class column, drop down until ‘finding design pressure. If exact pressure is not listed, stop atthe closest higher pressure ‘Step 4: At this pressure, run leftalong same row tothe Temp column. This is your max temperature Example - Determining Maximum Temperature Rating A piping system with A105 flanges is being rerated for the Class 600 flanges. The piping ‘stem has a new design pressure of 1000 psig. Determine maxintm temperate. Siep I! At Table 1A, determine te Material Group Number ofthe flange + Material Group Number fr A10S is 1 (Carbon Stel forging) ‘Step 2: Go to Table 21.1, Validate material is listed at top. Check footnotes. ee ‘Siep 3: At he Cass 600 Column, drap down te column unil you ind the Design Pressure. ‘ee exact desig pressure ofthe flange sno listed siop othe nex higher umber. * Design Pressure is 1000 psig. Select the listed value of 1015 pig. ‘Step 42 Ar this pressure rating run horizontally fio the lf 10 the Temperature Column. The ‘maxima design temperarre is the temperature fortis row. * Temperature Ratings 750°F, Your done! Temperature | Class 150 | Class 300 | Class 400 | Class 600 =2t6 100 «0 0. 1000 pi TOTS psig 00 B25 ple Exercise b-4 Determine the maximum allowed temperature of @ Class 300 flange that has a maximum design pressure of 400 psig. Flange material is AIS2 gr. 504, Maximum allowed temperate APL S70 Certfetion - Copyright MSTS 16Step 1: At Table 1A determine Material Group # ‘Step 2: Go to correct P-T Rating chart ‘© -xx" represents material group munber * Validate material sted * Check appropriate footnotes ‘Step 3: In the temp column find the design temp ‘Step 4: At this row move right to find the first pressure that exceeds the design pressure ‘Step 5: At this pressure move straight up to flange class Example - Determining Most Cost Effective Flange Class. A neve piping system is being installed. Determine the mast cost effective flange lass for this ‘stem. The pipe has a design pressure of 700 psig and a design temperature of 6SOPF. The ange materlal is ASTM A182 gr. FSa. Step 1: A¥ Table 1A, determine the Material Group Number ofthe flange "Material Group Number for A182 gr, FSais 1.13 (596 Chrome forging) Siep 2: Go to Table 2-1.13, Validate material's ised at top. Check footnote. ‘Step 3: At the Temperature Column, fd the Design Temperature * Design Temperature is 650. ‘Step 4: At this row, move directly 10 the right to find the fist Maximum Pressure that ‘exceeds our Design Pressure of 700 psig, + 1 Colunn 125 psig, 2 Column - 590 psig 3 Column ~ 785 pig Siep 5: Go up the top ofthis coun and read the Flange Clas. Flange Ciass is Class 400. You're done! Temperature | Class 150 | Class 300 [1Class400 | 2010 100 200 [ase | soie fo is AIOS. Design Temperature i 6OF and the Design Pressure is 990 psig. Exercise ¥ A new pipe is being installed. Determine the most cost effective flange class. lange material Most cos efetve flange clas: API S70 Certfeation- Copyright MSTS vPiping Components Flange - Max Hydro Pressure Maximum allowed flange hydrotest pressure (Pres) Prest 1.5 Pascoor | Roansrie Pasa or = The pressure rating of the flange at 10°F. (found on P-T Rating charts) 1 next 25 psig = All answers need to end in; “00, 25, 50,75" Usually he flanges are the limiting component. Often the fabrication hydraest is based on this flange hydro calculation instead of the 831.3 piping system fouvo caedation. (eg all A108 CS Class 130 flanges are tested at 430 psig regardless ofthe design preseure) Example - Determining Maximum Hydrotest Pressure Determine the maximum hydrotest pressure for a Class 300 flange that has «maximum ‘operating temperature of SOF. The flange materials ASTM A182 gr. F316. Step 1 Siep 2. Seep 3: Sep 4 Steps Determine the Matera Group Number ofthe fang. "Matra Group Naber for A182. 316152216 orn) At Table 22, lide meri ised nh pcr. Inthe Tempera Cola fndth Hyrotes Temperature + Hd Temperate 100. ths row, move rely 10 the right © fod the Cas 300 comm. Read he ‘inure Maximum Press 720s Cate the ics presire pr forma gen in poragngh 25 Stem ntte Te forma Prasr 15% Prue Rou pt next 25 pig. Prage= 183720 1080 Rowrd pt 100 aig 1 Exe ¥ Determine the maximum hydrotest pressure for a Class 600 flange made of AIS. Maximum hydrotest pressure: API S70 Cerfleation- Copyright MSTS 8API 570 Certification ‘Module #1 Homework Nae: Open Book, 1. Wt the maximum byt pasa fr a Cs 30 ge? a The fang merle ASTACALES ge F16L, 2 Waist maximum pressure ring ote flowing ange? pe ange Cs: ao. ange Maer ASTM AIS F310 Flange Sie xs Masinam Design Temperate: 00". 3. Whats the bok sie dander oan #NPS Clas 1500 get x 4. -AGNPS clas 600 asd ie fange is eing 0 83165 piping system. Deine he fon ifrmstin sou teste 2) Naber of ss ») Diane ofstte ©) Length ofstals 5. Thefegofand NPS flange as serach acs the oss rail red. The nich depth is espe he grooves. Whats tetanus gh isc” 2) 0000 5 aaa 3 ot o 039 2 o3t0 6 Desi he maximum dein temperate ors Cas 300 fang wt ‘nina peste of 30 psy. Flange materia Al? Ge We 7 Whats te nomi wal icknes af 10 NPS shee 80 pipe? : Whats the ouside damserofs12NPS schedule 4 pipe? 9. _Whishfthe folowing bls should mabe rd wih Ch 60 flange? 2) As3Ge 87 AanoG prc ©) Aastoe Be OMe 10, Which fie ftowing bots shoul nt ews at tepeaie stove 40? ») AimGnB7 » Ravece 2) AasGe Be 3 Ngee srs 1 November 2010API 570 Certification ‘Module #1 Homework (Catenge Question: A shin ti fund on anew 6NPS Cas 30 fang bo: 5) Whats te minimum allowed hicknee? ) Whats the maximum slowed meter of hihi ae? ©) Whats the minum sowed dite betwee aficet hin pots? Cleat te maxima yt reste fr te lowing anges 5) Cis 30, materi A105 1) Chas 6, material A182 F304, ©) Chas 150, atc ASI6 gs. 70 seine he maximum allowed pres forthe folowing ngs 8) Chs 30 ep 300°, meal ACS 1) Chas 60, temp 800°, mel A182 ge FL ©) Chas 150, tp 400°, material AS16 70 ton the most cote ings is forthe allowing conn. 2) Temp 60, press, 65 pig, materi A217 ge WES 1) Temp 90°F, res, 20 pig aril AIR F208 ©) Ten SOF, resus, 950 pi, meri A3S gr. LP, C1 Desermine the maximum sin tener fore lowing Mags 2) Clas tna LOS, pressure, 128 se 1) Clas 300, mati A217 Gr. WCE, pres, 595 eg ©) Chas 150 mia A217 Ge. C12, pres, 235 ei,API 570 Certification ‘Module #1 Homework ‘Closed Book 1. Ang join ange wil be mack wih he te) aR 5 ow 2 Rr 5 RF 2 List 3 regu matlngs on 6S ange, Sean oe » = yo 5. Whats the mama andovlenc for mot f the lle and welded piping that bed the evo indaty? ) - oar 5 vom 3 line 8 “12S pipe wall 44 Whats the temperte ge where CU general ocr ss ssl cmpuoat? 2) W-3808 5 SlaoF 3) oF 3 nao 5 Lis manutiringtebnigue ht re edo mak pipe fr the pete nds ee re See penne a ° 6 Whats themame of the dsr ves? ‘Used conto he af an rsve eie ‘Mos common lg ae wed fr on applets “Manu vave va sot he ad ow “Thin valve whic rove gic 1 em Su ‘Tran shape valve whi roves a quik 1 tam hu » 9 gr Ree ERA oe ray ’ 7. Liste rary responsi of te API S70 Authorid aspect » » 9 uss 2 vember 2010API 570 Certification ‘Module #1 Homework inthe primary tr aft Crop, » » ° ‘Who as vel esponsiliy compliance with APL S707 3) Autores Ipesor 5) Owner ©) Piping Engines Rear Ormion Which he owing mtv re nr covered by APSO? 2) Alera 1) taipecion ©) Optica 3) Reine Which cdecover taping? Whats the norm ish on he feo weldneck nied face ange? 14 Liste maximum APS inspection intra inte lowing Table Ping Clan “Thickness Mestad Ears ass Inject ois L 15. Who mut vere te esa fon desc xaminion fring 16. During piping pas, who Is sponsible fr Quality Comet? Wiis te prose of check ver ame ‘What pf anges ae srmonly ed fora NPS very high ley piping syste? 2) Lapin tages 5 ©) Teste nage )Weldeck anes Silt comoson can be deed by excevaing te Ince ees, “ November 2010API 570 Certification ‘Module #1 Homework 20, Allok eld yee shold eins i 3) ayaoee ett 3 amare 3) Sesto 21. Lows oun on pie mips cn es be est by 2) sty exe geting haere oR oF 22, _‘Themaximum pemisible emperor an UT nse wth pil delay neti is 2 40%, 5 toe 3) 9007 Too", 23, What re he wo most common ype of gamma ry oes used or RT in the pene ingay? > » 22 Graphitoion of cabon ste cn begin osu a 40% mo 1000" 10 25. When ge ave ae pied nd abil thy shouldbe spec nd exe in acta with shade Other: Sueges you review the 9 pages of text n 816.5, When complet, begin the Sindy Aid called *The Inspector Cates”. Ths study guide shouldbe completed by the 2% igh of class srs a onemier 2010API 570 Certification Module #1 Homework Answers Open Book, 900 psig (Material Group 28) Py 18600 = 900 psig 930 psig (Maerial Group 2.7) 1ss0" 92 br ©) 678" ©) oso" SOUP Material Group 19) oss 12750" ») As206¢.BBCL ») A307 eB 3) 0285" ta 0.380 (Table F12)_ min thin=0.78 1) 0528" d= 6.0 (Tae FI2) D=0389V Tig =038-VEDXOSAD = 0.528" ©) 2612" A=L18VEtq = 118 VEOXOSED = 2.612" 5) 1125 pig, Merial Group 1.1) y= 15x70 1110 pig, round 1125 pig 1) 1800 pig Material Group 23) Py = 18x 1200 ~ 180 psig ©) 450 psig (Material Group 1.1) Pr 1.5 x285~ 4275 psig, round to 50 pg 2) 605 psig (Material Grow 1.1) 1) 60 pig Material Group 2.3) ©) 200 psig Material Group 1.2) 2) Class 400 (Marra Grp 1.7) 1) Claes 300 atrial Group 2.1) 6) Clas 600 (Maerlal Grows 14) 2) 600° (Material Grow 11) ») 60°F (Merial Grow 19) ©) 300"F (Merial Group 1.14) 50.380 =0285" ‘Closed Book, oR “Manufacture, Material Spec, Cas, B16, Size. ») ow 4) 120-400°F Seamless Rolled & Welded nd Cast ‘ November 2010,API $70 Certification ‘Module #1 Homework Answers ‘Whats the name ofthe described valves? 2) ‘Slide Va ») Gate vate 6) Globe Valve Wafer oe Bunter ©} Ball or Plug Valve “TIE® Testing, ispeton, and Examiation, ‘Tim, Temperate and Ses 1b) OwnertUser ©) Operation Apiz201 125.250 micoinch apis79 Intervals Piping Class “Thlekness Measurements Bier Cass Lesser of leo 5 years Syan Class? “Lesser of ie oF 10 year Syear as3 ‘Lesser of ie or 10 years 10 year Injetion Pons Lesser of ie or 3 years Per Clase ‘Autorized Inspector ‘Repair Organization Prevent Backflow 4) Lap Joa anges 61 12 inches ) amp ©) bammee testing 8) 1100, ‘Cobalt 60 and um 192 800° APLS98 7 November 2010{aff Arts cettin API 570 Certification B31.3 - Pipe Design wm YF w Sand Tn supposed to Inspect tis? oD “The wise man will hear and increase In knowledge” P1570 Cefatn- Copyright MSTSBR Module Objectives Understand B31.3s scope and organization Y Know the three needed B31.3 piping classes Y Determine the allowable stress “S” Y Determine the Quality Factor “E” Y Calculate pipe thickness Y Calculate blank (blind) thickness Y Famitiarice yourself with basic design issues rR Definitions Examination: NDE Testing: Pressure test (yo, pneumatic) = a Fame == |= = Packaged Equipment oe = ae =— = eae Se Btronentad,., Bitar [SL11- Sry Piping Sone APL S70 Corifenion Copyright MSTfly B31.3- Pipe Design B31.3 Piping Classes Y Normal Service Y Category M * Main ofplan ppg * Very Tec Y Severe Cyclic Service ¥’ Nonmetallic High stress “High Pressure 1 Over 700 sresscyls Bees of Fla Category D Gis 2900 * Not damaging to humans * Preseure Limite < 150 pg = Temp: -20 thru 66°F ‘he APS com = “Dale Uaity Piping” f] Normal or Severe Cycle 150 psig — 15 psig — ont 3 8 : APT S70 Certfeaton- Copyright MST231.3 Pipe Design B31.3 Organization V Table of Contents ¥ Chapters VII- IX Y Chapter = Three Piping Services * Sepe z * Definitions: + High Pressure V chapters VI Appendic AZ * Thre Pig Serves sane = pay © App C: Thermal Growth reeomin Vv incee Te ingorantwl or finding open bok info. tke te of Cotte te nt ou must understand how B31.3 is organized. Here's the hasic concepts (ny Normal Service, Severe Chelle and Caegory D. The ether thre BSL. piping clases are covered in chapters VII~ Dk. hase lat ee arent onthe API exam!) How are Chapters = V1 Organized? By sequence of te projet atiy. DESIGN the pipe . thon BUILD the pp. hen INSPECT the pe then TEST the pipe vere, Normal, Cot) identified in Chapters IL-1? ‘le 12 foe mentions «piping clas then ral pies ony fo that piping class. Fale 2: If code does mot mention pling clases, then the rae applies o all 3 piping classes. Severe, Normal, Category D) Bxampls:504 1.2. Woll Thickness Cale (las not meonsd) S414 Required Examinations M142 Category D BULA? Nominal Service 3414.3 Severe Cycle P1570 Cerfction- Copyright MSTSB213-Pipe Design The B31.3 Players Y Owner Y Manufacturer © Oval rxponi Prom moti & Somplanst wiht Ce sermon Sop Y designer ‘ihe Ce ¥ Owner's i * Design complies with Cade Inspector wel Assure that the Code ‘eqtreent for npecton ‘ciminton ads ner) Fal aces al piping el i Eiece lanes experience? & 9) A hydrotest must be held fora least _minutes, 5) Deseribe the heat treaiment called “Normaliing” APL S70 Caricaton «Copyright MSTS231.3 Pie Design The Formula PD 2(SE+PY) design pressure (psig) D = outside diameter (inch) see API 574 Table llowable sess 93) waaly fasten wy section from Table 304.11 Thickness Terms Thickness terms have not been standardized troughou diferent codes. ‘As ares, the terms used can be very confusing sma 1. Retirement Thickness (his term isnot used n code). The minimum thickness ‘allowed. Ifthe component is below this thickness, the component should be ‘repaired o replaced. + In B31 this called “pressure design thickness” + InAPI S70 his is celled “required thickness” ‘+ Many call t “minimum thickness” or tmin’ 2. Retirement Thickness plus Corrsion Allowance When ordering new pips, oialways need to add the appropriate corrosion allowance + In B3L.3 this is called “minimum required thickness” Coefficient ¥ {This factor is given in B31.3 Table 304.1. This factor produces avery minor affect on the calculated thickness. Generally it reduces the retirement thickness by abou 1¥6 The Coefficient ¥ fr allow calculations wil be APL S70 CerfeaionCopright MSTSStress Measures Strength * Neri fl hen =» =o ovrtresed eae a * cn pers Y Ultimate Tele Srength * Ses we ftir cers Y * Dawa Pa ot {cals Definition SMTS: Specified Minimum Tensile Srength. Ths is also called Ulimae Tensile ‘Sengeh. This is the fllure ress of material. The Formula: Stress = Load /Area a 1 a a ro 1 A = + tas ¥ Why divide toca by 08752 Suppose you mate $100, but the Bos says youl have fo take a 10% py ew You wll be ‘making 9096 of wha you mae before or $80: (0.9 100 = 90) year oer de bows comes ‘vand says youl be geting a 10% py rats. Wha’ your new pay? How come you fare no back othe $10? How do you mathematical get back 0h original $100? Dinde v0.9 (900.9 = 100) Wh seamless he mil tolerance it 12.8% 07 yo have 0875 left. When dering new ‘ip, divide the needed hciness ct) By 0875. tag = toca) 7087S you order hs ‘adjsted tikes the nen pipe can never bees ta "oct Let's Order Ppe ab 1. An NPS 4-106 Gr. B pipe has a caletated ty of 0.182". The specified corrsion Allowance i 0.125". What pipe schedhe pip should be ordered? 2. AANPS pling system has a design pressure of 800 psig at 6O0'F. Pipe meterial i 4 106 Gr. C* Specd coraion allowance 0.125". What pipe sche shouldbe onde? 5. A “vole and welded” 12 NPS ppe has a renal thickness of 0.218" anda corrosion ‘lowance of 0.100". What pipe sched ppe shouldbe ordered? APL S70 Certification Copyright MSTSPipe - Structural Minimum The calculated ais based Real Steps to Order Pipe pinbrenpresureoadings Calne ta Y Other loadings mu be ena ‘considered during design Syparete rete ou * Dead Londc wlel ofp 5. 44d caroson allowance + Hise Loads weightay Adit fr mil tolerance procest owe personel & Pek appropriate pipe Y Specific structural minimums schedale. ‘are not listed in the codes. ual provided by Owner * Uewaly ola or chert’ * Inceats with ines, Why Structural Minimums? (Check the calculated tna for a2 NPS A-106 Gr B pipe. The design pressure is 100 ‘Pig and design temperature is 200° ? PD 100 x2375, = TASH + PNT ~ “IavV00% 7) + Conxaay = 0006" te That's only 6 mist this 2 NPS pipe was 100% supported, tite lying on the floor, then 6 mils would hold the 100 ‘sig of pressure. And this is with a 3101 sf factor! Bu it certainly would pi the ibe ack. especialy with a "fatboy" standing oni! Sacral minimum thicknesses are NOW provided API 574 amd could be on he APT exam! (Onner/sers cou have developed ther on ale of Sra Matas, Dither Names for Structural Minimum "Arbitrary Minimum Thickness ‘+ Mechanical Minimum Thickness ‘Piping Inspectors should ays hve quick acces tthe] ‘ner’ lit cal at APL S70 Cerifeaon- Copyright MSTS 1sY Pressure-rated blinds Calculation Steps Glens) arctic Mate "Passenger 2) Die by 16" promrecoscme 3) Di by Soe gms” Y Formuta-Rerement 1) Sdlectoquare rot ae 8 end pl aN Tike ta Corera owome 2) See te ta > tan + CA Exercise 2-6 Blanks 1._Determine the retirement thickness ofa blank installed ina 6 NPS line. ef Design pressure is 300 psig with a design temperature of 900°F. The blank is SQ made from stainless stel material A240 gr 316L. The gasket ID is 6.620" x Determine the nominal plate thickness to order for a blind. The design pressure is 325 psig at 400°R The material is AS16 gr. 70 (carbon steel). The ‘gasket ID is 8.625". The specified corrosion allowance is 0.200” 3. Determine the Structural minimum thickness for a 6 NPS pipe made rom SA- 106 C, with a design temperature of 380 °F. APL S70 CerifeaionCopight MSTS 16Fluid Service - Limits Pipe Materials (05) Y Socket Welds (31.24) w Gerd Attiedmatrids —” s geinercrcraner 1 Rar Somes fe moe erp tho ined eee Pond * Sowre Que = 2NPS * Sewere Qcic-short lin Threaded Joints (314) Y Miter Ends (3063) "Avoid in reve corrosion ar Avoiding oodngs * Severe Gti Nor allowed poets fea so ce Si aro i 4? Severe Cpl Weld Nook Definitions, &® ed Meter Mater ted nth Append A sires char Miter: Elbow fabricated jrom pipe using pe shaped sections. Ofen used on large diameter pipe. ‘Straight Thread: Nor-tapered treads: Used in threaded pipe unions if P1570 Ceieaton -Coprigh MSTS 0”A piping system will grow or shrink when the temperature changes heed Pee Laie ederece! G= A Mirhecataee G = Growth in inches F = factor from B31.3 Table Col = length of pipe in fet Example: Thermal Growth Determine the total growth of 800" carbon sel ine. The ie operates at 400. Senso Acton Sep 1: From 831.3 Table C1 derermine the Thermal Expansion Factar °F 70 Siep2: Cale total Phrmal Growth “G" G=FxLy100 (G= 2.70% 800/100 Watch Outs 2! 1 Negative temps - hs is how much cold pe sinks 2 Dom'use Table C-3 Eine Ter Groth ‘Determine romthof 2 40" SS in that pera of TOO, 2 Avwheobright it making 0S diamcter stagecoach wel. Before placing the carbon set rin ‘onthe wooden wheel, he ri is heated 10 00°F. How much does the amet of hari 4. 412° daeter carbon sel abe welded ta 12" SS tube, The tbe operates et 800°. (How much does the dameter ofthe CS tbe grow? = Hav mich dos the deer of the SS tube grow? &Deserbe the condo of hs similar weld P1570 Cerfction-Copright MSTS 8315 Pipe Design Pipe Flexibility Y Ways to increase ¥ Components Sexibilty Anchors and Guides Mote changes indirection * Hangars + Expansion loops * Sting Suppor (shoes) * Suitable anchors and * Spring Suppor ides (Constant and Variable) = Expansion joins = Counterveighs Y Watch out for branch connections Y Stresses relax over time ill Anchors: Prevents movement in all 3 directions (s”, “y" and *2") Guides: Prevems movement in 1 or 2 directions. Allows movement in only I or 2 rections eo Typical Guide ue Reape movement ypdown and ‘dewey Counterveight Sometimes asec on large lis, Important to eeck cables and pales! APL S70 Cerifcation Copyright MSTS 2Pipe Sper Terme major eng change! Now insallain. The support cares When hoe, the pipe grows and toes mat rat on mo ofthe ei ofe pipe Support "he pump cries al the lad Aso the ronal growth a he pipet he pam 24 t To sbe the above problem the desir cold ab a Sving Supra on Anchor Aspring spr il ‘anit edhe lao te pre he ach wile he fing othe pny Not! Ths mast te hero designe APL S70 Cerfcaton- Coprigtt MSTS 2221.3 - Pipe Design Y Most, is protected _¥ Fabrication of Devices spree device hte pen ee VE equipment (e.g. vessels) Path Y Fall area stp valves can” Set Pressure Seid on titand * Per ASME Sect. VII et of reef doce 7 1 Thermal rele waves erat ase af ee et Definition Thermal Reb f Tank Une ‘Thermal Rete Valves are ppically needed an lng rane of pipe tht canbe blocked in fypealy {found naan farm). Het from the san warms the lines. As the product tempercure erect, ‘the presare buds in “blcketin” tines small thermal rele valve nay wth 5 NPS annections i installed to protect the pipe Normally th thermal elie ult ut Bypass me (ofthe closed valve. APIS70Cerfewion- Coppi MSTS aae a 1 4 waaay pny miniiyeotent Sean emias Wh seek eh wont Be sth + i sect Welle ee ase et gO omar a cue ee en Ard aca ety eGpar or. eens oe ATER. Natal ec ile Tag uee pe AGERE eee Reka. cos ited” sheeted toe : ascii seca aSAPI $70 Certification ‘Module #2 Homework ‘Open Book, |. Whit ithe mos sos eet pp scale forthe fling pipe sen? Pipe size: 1ONPS, Design Pree: 400s 60°F, carson lance 012° pe Mater» ASTM ASS pr Bele stn eld 2) Schetule29 8) Scheule30 ©) Scbeduie40 3) Scbeaeso 2 Wha te regi tists of new bind? asks ID: 1080", Desig Presa: 50 pg at 700'F ‘Bind mse ASTI ASI gr pe Mate i ASS gD, less esac welded (Consion Allowance: 125 fr bth te pip on ling 3) o4oor 5) ogo 3 oe oe 308s 3. _Daemine the taal hema expansion fo 1316 ine ths 300" fone and pet 850. i ea7aT os 3 2 3 ae 303° der 2 tor ‘4 Whats the quali far fra weld pip that has sng ust wel tas mae by ce Aision? The el as een spot agp per B13 oxo boo 3 090 3 100 5. Demin the fling rss far an A105 Cs 60 ange, design enperatrs 00"F 2) MacPresne = ©) MacHydowst Pere: ars 1 Noenber 2012API 570 Certification ‘Module #2 Homework Coste Thelin retreat thicknesses 2) A068, SNPS, 50 psig 700 1) AS grA less welded 14 NPS, 200 pi 300°F Cle The most cost tv pipe schedule fr raceme eg 8) A106 eC, NPS, 60 pis 00°F comin allowance 1 8) -Asa6 geCPS, 4 NPS, 30 pig 90040100 Coke -Reired new thickes ofa Blank (reed ike) ‘Gasket = 1257, 40 pig at OTF mat A660, CA = 0.125 12) 31688 Lie 40" ong temperate 600 ‘Whats the recommend amount of CL nsgeton eprom in spt reason als pe? 2) 1% Dae 3 Be 3 om ‘What ithe ect minim isk fora 4 NPS chrome pipe? 2) cone 5) ovo 2) o100" 3 ourAPI 570 Certification “Module #2 Homework os Book 1. Wii B13 san pag ogee 9 Can 0 3 Namal 83 3 2. Per BSI3alne ination nT ie 2) always recat, 1) tndton where tenth it nt ine wi, ©) theresa ofe meal beg ntch-sesave, 2) alge prio he resto ft wel 3. Which othe towing is incaded i the Spe of 31.32 2) Pptn eg 1) Bole pps insite bier proper ©) Nostale ping tht pees 10 pig ot 257 4) Adiabsor pipe lies esl ©) Famace crossover heater) 4. Dating consti, hich of te folowingirepeaseto csr tha te examinton and testing reuement we me? 2) Manure npr 5) Onners peor ©) Fablcaie Foreman } Desiese 5. Which ofthe lowing isnt major contr ping 3) Line vibeon 8) Themes ©) Prawnecyeee See tevel ©) Fd proper 6 Whats the mnimam unde-okeaee fret ofthe lle ed el piping tt se ithe ete indy? ) -0000" 5 leie 3 line 2 T12S%oFte pipe wal 7. What sth temperture range where CUI gen ers on crbon se components? 9 0-212 102550 25.250 3 120-a00'F srs a vember 2012API 570 Certification ‘Module #2 Homework 2) Isnotalloved per B33 1) maybe ed case he sng of th ji. ©) tay be med to yrovet nage 4) alowed only forpipe sizes ethan "NPS 9. Per. tied mate me 4) the only mnie alowed oot resus in piping pt. 1) tripe that ae ot lowed in ins om ©) EeallAST¥ mens. D)—neraleieniid nthe BH. estes 10. lage ce ish noma: 2) 25-150 mio ‘ack 5) 25.250 mionck 5) 150-40 mic inh 3} 1252280mic inh 11, Pipe tertons shal be authored by 2 eer ©) Inspector ocgineer 4) ethispectr and engineer 12, The pbb ht prove reguemen fret ping 13, AChss 2 ping system shoul be erly inp even 2) 3yeus 5) Syear per 8) ner ofS eas or fe ©) esr of 1 yersor se 14, _arig pipe bio. the Owner's inspect shuld have ow many yeas of erence? 2 tye 5) year Seu 3 Tyeas 15, Lite primary are of epost ofthe Authorized Ieper nSevie ing » » 9 srs ‘ November 2012a API 570 Certification ‘Module #2 Homework The 2 primary fas oF RB: » » [RBI assessments that kee all API S7 ipso ners mst be reviewed by he 8) nsec. 8) einer ©) inspector or engine 9) oth inspector and engine, ‘Which materia iors tenpenembitement? 3) carbone! 2) lowetones ©) Sih ete }Nghmckl ays na proces wih sulfur, sulfation of atone cn our when he met pest exced: ) 207, so 2 kor too, Every Owners mt 2) main racnd of pie clas fr al isbn, 1) poy aor pects ©) Employ aerate an engines Sone RB sessment. When hikes messremen ona ping cei retaken how my TMLs shouldbe xan? 2) Atte iN oft Le 5 Anerme cite ©) A reptesenatve sampling of he CML 4) Alfoise Casa cow, Smal bore ping seins piping tat han gl Determine the APL 79 piping as or he lowing systems Product Tate Tank Farm ‘nde Propane Bon November 2012API 570 Certification ‘Module #2 Homework - Answers psn Book 1B) Seedule30(03077) $= 17500 pi E45 a= O14, tea 0.10 +0125 0.265" Woled ip, do at eed ad fr mil eros pk et ager scede Toot empire acul min ha. (fel Wold: Would Needs compre wth Ovo er ‘Sica 26) O78 $= 1430008 n= 0859, toe, D69+ 0.125 =0.78 3. m4" G~(6465300)/ 100-28. 4 9090 5. 9) 208pse 3) 2s pig PT 15x 460-2200 Round voto 2225 ig 6 2) 0128" $= 16700 ps) Cae 0.1247, Too ot ous APLST's Sct 5) 010" $= t6on0psi = 085 cal: 0102, Sic 0.110% Pk ages 1) Sch. 80(03377) $= 12000 ping ~ 0.10% SH Toh) te, =0.110 #0125 ~ 0235 by Sch 20(02507) $~ 10400 ps E10 per Casting E Chart, ye 0.123%, (STOO) tea 0125 +0.100= 0225 No mil nase 4B Ldbor $= 16400 ONS ten OHS +0125 = 09707, one 1.00" 9 28 G=(624%400)/ 100-25" mm 93m 1.) 0050" (used Boot, La) Caegoy D 2.6) amino hats at es 3 ines th width of einen. 3. ©) Newton pling tt operates 10 pig 2 49) Owner nsecor S. ©) Pid popes ) -0010" 2 10-3507 56) may teused prevent ate 9.) mmr ident inthe B33 see bes 10. 125-250 ions 1 toh inpectr and engineer 12 amzo 1b Syar Ho Wye 15.) Testing ars é 401570 Trg») Impestion ©) Evamitatlon 16.) baby 3) Comequenee 17.) bth iapector and engines 18) lowes 1. 9 408 API 570 Certification ‘Module #2 Homework - Answers 20, «) slain od ofp ls ol ide Randle 21.6) arepeseaivesampting 2. aNrs 23. Piping class Produc Tate ‘a Tank Farm | Cris Rastor Soom = ‘iss Cas Clas Gasoine er? Gases ‘las | Propane Css nn las ‘Sire det Ca? Clas3 as Hobe ‘cee cr Chas * Depends on Temperature —Hot Cade woul be Cs 2 sts P1570 Trangle API 570 Certiiation API 570 Certification B31.3 - Pipe Fabrication PY g. ped “The wise man will hear and increase in knowledge” API S70 Catfeation - Copyright MSTSLif. serail #1 Module Objectives Y Determine the Minimum Design Metal Temp Y. Famitiar with welding restrictions Y Famitiar with basic fabrication requirements Y. Determine Preheat & PWHT temperatures Y Know the NDE requirements for new pipe Y Evaluate weld discontinuities Y Cateutate hydro and pneumatic test pressures ee This module will cover Chapter II, V & VI in B31.3 APL S70 Certification - Copyright MSTSListed Materials: Material "listed" in B31.3 in either; Table A-1 or Table 326.1 Y Unlisted Materials: Mat'ls not "listed" in B31.3 * Use only ifthey meet the material property requirements of the Code Y Unknown Materials * Can not be used for pressure containing ‘components Y Selection of material to resist corrosion is not within the Scope of the Code. (323.5) APIS70 Certification - Copyright MSTSY Brittleness of a material is a major design issue for all types of pressure equipment. A brittle material can fail catastrophically 11! Y Some of the factors that affect brittleness of @ material include: * Material * Temperature * Stress Level = Thickness The ope of rintens is “Toughness. Bil materials hav lw gine Ashtand Ot Brite Patlre=120° Tank Point 44 5 asada be ‘connate! Classic Brittle Failures: 1. The Titanic 2. World War Il- Convoy Ships in North Atlantic 3. Kuwait Refinery - Leveled a 400,000 barrel refinery API 570 Certieton- Copyright MSTS2 3 g y 0 a rf 313 Pipe Farication Low Temperature Limits Y Minimum Temp per Code Carbon See Low Temp Proves. * Mot Mats Listed Tobe A-] 1. Find Carve Letter = Table A ie C8- tit Cor Ler % Find nal Mn Tg Y Below tis tempertre ae 21224 fan * Mara on ob to (Chek Ns Pgs * Thema mabe inane Stes Rain ‘Cmte imgmenre "F220 Recon Tey + Suc Recon re? tmpac Tex Acceptance Crete & Shea" 2 dpe e338 2 i 3 e388 a 4 Oni ipesiner Tale Minimum Design Temperatures! What isthe minimum design temperature for A-335-P5? (5% Cr) What isthe minimum design temperature for 4-388 Type 304L? What isthe minimum design temperature for a 0.750" pipe that is made from A-106-B? What isthe minimum design temperature for a 0.500" pipe that 4s made from 4-16-60 plate, and is normalized? ‘What isthe minimum design temperature fora 0.625" pipe that is made from A-106-C and has a Stress Ratio of 0.90? {the designer wants o use a pipe material below the minimum temperature allowed by ‘the B33, then the material must be: Impacting testing is performed on an pipe made from A-106-C. (a filly deoxidized Exercise a p steel). 6 4a Determine the following: The impact procedure must follow what specs? The set consists of how many bars? The minimum average forthe set i The minimum value fora single bar is: How many bar(s) can be below the required average? API S70 Cerifeation- Copyright MSTSY Qualified Weld Procedure ASME BAPY Secon Ie * Cancer we Pose ‘ale Shon Y Welder Qualification 1 ASME BaP Sco + Gime Onions by Sie Y Welding Records * Exper maaan Pocelreon pfraaee a Y Welder Henification Une or Sta * Sepak elder coe Tacks weld Teas aes + hateyequitat aie V Rat weather dont Y Fle wel sting © Figure 3288.2 1 hm wane Other Miscellaneous Requirements 1, [excessive misalignment, taper with a maximum angle of 30 degrees. 2. Peening is prohibited on the root & fnal pass. 3. Seal welds allowed, but must cover all exposed threads 4. Flange Alignment 4. Parallel within 1/16” per foo (diameter) |. Bolt holes aligned within 1/8" 5. Bolt Length: Bolts should extend completely through the mt. Ifnot, has to be within one thread of complete engagement 6. Gaskets: Only I per flange assembly API 70 Cerfeation- Copyright MSTSY The Principles Se ees te expand. When cooled, they shrink J ee ieee uv Y How Distortion Occurs oS 1 Theres inti 2. Hol rr expands tors te plate samc cet trimes— (P=) ‘wake han ec 4. Compe wet ax hat moves ty fom wel Wel conrace aces cw ‘dal ese Notes! Stresses from Welding 1) When we apply heat in a non-uniform method (welding) the resul! is a dimensional change causing the part to be distorted or warped 2) The Principle -As the metals cool they shrink. A CS weld that is %" wide ‘will shrink about 10 mils +The base metal is “anchored”. As the weld shrinks, the base pulls the cooling weld. (Tensile Sress) + Athigher temperatures the weld metal is weak and ductile. t can be pulled and reshaped to account for shrinkage + Atlow temperature, the weld metal is stronger and less ductie, It not easity “reshaped” + Remaining pull onthe weld once cool - "Residual Stresses” + I Residual Stresses exceed, strength of weld ~ Crack 3). Residual stresses can be reduced or eliminated by: + Preheat + Thermal heat treatment + Peening ~ pneumatic hammer used to pound on welds, e.g, jiterbug ‘pe of equipment API S70 Corfeation- Copyright MSTSfly, B313-Pipe Fabrleaton Preheat & PWHT Y Preheating (330) Used to minimize detrimental effects caused from welding * Preheat temperatures: Use Table 3301.1 * Preheat zone shall exend atleast 1" from toe of weld Y Post Weld Heat Treating (331) * Used to relieve detrimental effets caused from welding © PWHT temperatures: Use Table 31.1.1 ‘© PWHT zone shall extend atleast from toe of weld * Partial HT: Minimum overlap of * Local HT: Full eirumference * Harness Testing + ge Po lie ie Hees Exercise 3-2 Pre-Heat and PWHT!! 1) Determine the minimum preheat temperatures for the following situations. Crele whether the ‘precheat I required (Req'd) or recommended (Rec) = 5° a 0.750" thick, P-I material, SMTS = 65 ksi Req'd or Ree 7 b. 0250" thick P-8 material ca Req dor Ree & 0.500" thick, P-] material, SMIS = 75 ksi Req'd or Rec 40.325" hick, P-SC material Req'd or Ree 1.250" thick Pl material, SMTS = 70 ksi Req'd or Ree 2) Atwhat base metal temperature, do all he recommended preheat temps become required prehea temperatures? Z 3) Determine the PWT temperatures forthe following stations 9 a 9 0.750" thick P+] material, SMTS = 65 ksi 1b. 0.250" thick, P-8 material © 0873" thick, P-! material, SMTS = 70 ksi 0.325" thick $% Cr material ‘Wha isthe minimum holding time a PIVHT conducted on an a Carbon Stel pipe thats 1.500" thick? What isthe minimum holding ime « PWHT conducted on ana Carbon Stel pipe that is 0878" thick? What i the minimum holding tine « PWHT conducted on ana 9% Cr pipe that I 0.780" thik? API S70 Certifeation- Copyright MSTSily B31.3- Pipe Faria Examination Y Category D Y RT Criteria; Table 341.32 Some visual 5 Te yal hebrse Vinee 4 Sandner esr of a Progressive Samplir © Some visual: materials. Sensei Jabricaton & assembly Random Esa eject + Visual: 5% ofall welds * Tate 2more eae OK ple sp RE: $96 ofcire weld irene Severe Cyelie 1 Tate? more foreach eet © Visual: 10086 0f Syms OR pl ip cation ass 5 Wye ‘fabrication assembly — 6 wam ator poral! © RT: 100% of cre welds oe ee © MOPT: All socketswelds Sheer "& Exercise 3-3 NDE!! 1) Anew Normal Service seamless pipe i fabricated. The wall shckness i 0300" For the ‘re welds, determine the maximum allowed dimension forthe fllowing dscontintes, Crack Lackof fasion Length ofa slag inclusion aL Wideh ofa slag inclusion ine Curniatse Length of sag inclusions Depth of Undereut = Length of Undercut Maximum Cap Height 2). AILNDE methods shal be performed in accordance with. 3) AUNDE personnel should be qualified in accordance with ints ts aaa NDE Definitions - Texas Style 100% Examination: “All of At” Random Examination: “Al of Some” ‘Spot Examination: “Some ofall Random Spot Examination: “Some of Some API S70 Certfieaion- Copyright MSTSY Purpose of testing Fh thts noma ebdrotest Grochghristin AS PxSr ‘he operation sire Minimize the risk of ble s fracurewhileinserice Pneumatic test Y All new pipe is tested y Cat D- Service Test Bae 5g ‘Mini ld Tir hint (0r 25 psig ese) ee Rerkdirate eae ont Y Joints -Uninsulated — Pisews =P ‘Ser Allowable Siess at Test Temperature (Usually @ 100 °F.) Why Sr/8? {Nate that $1/S will aways Be 1.0. If greater than LO, then the pipe wil be tested at a pressure higher than 1.5 x Pr A pipe will alvays be tested at oF near ambient ‘emperarures. But at ambient temperature, a material is stronger than a some elevated femperature. So, for pipe that is designed for elevated temperatires. S1/'S adjust the lest pressure upward, recognizing that the material is stronger at leit temperature (Actually (P x Sr/S is basically the pressure this pipe is "good for" if twas verted 0 «design temperature of 100°.) Exercise 3-4 Pressure Test!! 1) Determine the required hydotet pressure fr a 8 NPS pipe. The desi pressure is 500 psig at OOF. The pipe is made of 4-106 Gr A material 2) A pneumatic pressure testis going to be performed on a 16 NPS piping system. The design pressure is 100 psig at 300°F. The pipe 18 made of 4-106 Gr C materia Determine the following pressure. Test Pressure Initial System Pressure (Maximum Relig Valve Pressure 4. Inspection Pressure API S70 Cenfcaton - Copyright MSTS 0API 570 Certification ‘Module #3 Homework Name ‘Open Book |. What isthe tet rts fra iping tn ht lb tested wih? Te satan esi ‘or 400 pig at 600". pipe mel 068 Mong apie 3) Sone 3 Same Soop 0 Spe 2. Whats minimum allowed tempers fr the dsb pipe? Pipe Marin: A818;G60(A672.GrB60) Nominal Wall hides: 1200" Input ent ot peo Minium Wal ites: O85 » » 3 3 ° > » 5. Whats te recommended pea fora cron sel pipe (A106 Chat is being weld an ara wal isos of 125 » wr oF 2) 3F 3 Ds ©) Preheat not esomnded 4 pips made lm A106 GrB mal. At wht wal ices: sould his pipe be ese steed? 5) Greerthan ©) Ses eet ever reid 1) Suess reer is svay requ 5. Whats te qi facto“ fr pipe wt an lt aon long wed hat ising welded das bon pt og 06 > os ) os 3 0% 2 100 1 dsgner judgement ders 1 November 2012API $70 Certification Module #3 Homework termine the msimu hy tes pest fr anew ping ptm. The yim desi fe 225 pie 750, andthe pie mil eA 106 gC Anew pipe wld is made with 8 NPS Schedule 40 pipe. Detemin the minum lowe ints ‘te flowing weld discomnutes. ies omtred Nol See 2) behofeask spa >) bag oftack fasion a ©) dephofincompee penton sea 3) lenghofincampete enero Leer ©) lnghofinividua sg incon ith of tg incon 8) curative lag ofa insision 5) capheih (rll ifr) ‘A peunatic est conducted on ae pie sem. The design pres fr tp sym is {eae Deerine te flowing preues 2) pmeumisepresse =" 1) pressure te peter chk is ©) axa presse fr ls deve wed ingest ie 9) presse fr perfomance of ispecon ia seat minimum temper for he lowing pipe este 2) Meal O00" ik, Maar A87 Gr. 9C1 (C1 Ma) ©) Pipe wall 00" ik Maal A672 Gr C35 (C8) 5 40% 6 513 pig Py=(184225 x 25,300)14,800 7. Ty=0322" (NPS, Sch. 40) » bo tr Lesser of 132" or 068" (02.0322) 4 15inrotweld ©) oes" o2x0322 Dw Lesser of 1" or 0.161" (0322/2) 8) 1288" in of weld (4x0522) be 3) psig 1 x80~ 88 pig ©) sea Lesser of 25 igo pig (0.5 x88) ©) 968 pie Lesser of 96.8 psig (I 3 88) o 138 psig (#8 +50) sore Same at Design Pressure % a) 20% From "S" Table >) 35 Curve Merial °) 26 Curve B, Ital MDM 44°F, Suess Rao Redes it by about ee 10.9) 1578 psig $x 100 x20,000)19,000~ 15738 psig >) 1165 pie 5x 400 x23,300)/12,000 = 165 pig Ma) zo psig sop 12, Onder Schedule 40. Cale = (5006525216, 700 18) (500 0.4) = 098" AASEA: tg ™ 0058 + 0.13 ‘Adjust for mil oeance ty 286" Pick pipe schedule: Schedle 40 0-280" nominal thickness) 13. Onder 78" plate tay = 125 xq rote (0.1875 x300)/18.200) =0.695" AGA CA: tone 0.695 +0125 = 080" Pick plate ickness: 78° (0875" nominal thickness) 14, 162" 6= @.70%00)/ 100 162" uss > ember 200,API 570 Certification Module #3 Homework - Answers Closed Book a 10, i 1, 1s 1, 18 . a % Lack offivon ‘he threads do not extend within the last thea on the nt Chass 2 sytem NPS minutes ‘tanec APLso8 low chromes S years extemal, 8 yous thickness measurements o forP1 & PS materials 10 away fom the weld a Greater of 120142" x 14) IF EII+ 25 or second change of ietion A Hor ox4) Apis79 30 degrees om authorize inspector ‘ November 2011API570 Outline The Way to Learn! Section 1 1. What activities are covered by API570>.“ATRR” A Alteration (Physical Change ~ except small bore attechnents) Inspection R Repair (Restore to Safe Suitable Condition) R Renate 2, What equipment is covered by APE'570? Metalic and FRP pipe and relief devices protecting piping, 3, When does APE 570 teke effect? Once pipe has been placed inservice 4. What companies con use API'570? Petro-chemeal or Others 5. Componies that use API'570 must employ or have access to what personel? ‘Authorized Inspectors working for an Authorized Inspection Agency Repair Organization Engineers Examiners (6. What Fluid services are included in APE 570? All Petrochemicals Catalyst Hydrogen ‘Above threshold limit processes Cryogenics High Pressure gases 7. What fluid services are Optional in APE 570? Below threshold lit processes Woter/Steam Cat. D (uh Utility Piping) 8. What document can be used to evaluate damage on piping components? AL 579 92. What document con be used to assist in performing RBI assessments? APE 560API 570 Outline The Way to Learn! Section 4 1. Who has overall responsibility for complying with APL'570? Owner User 2, What document must each Owner User have? QA Inspectien/Repair ‘manual 3. Who is responsible for implementing an effective MOC process? ‘Owner/User 4, During repairs and alterations, who is responsibility for Quality Control? ‘The Repair Organization 5. What are the 4 primary responsibilities of the Inspector? "A TIE" A Assurance T Testing I Inspection E Examination 6. Who must evaluate and accept all NDE results? Authorized Inspector Since 20% ofthe APT exam questions come from APT 870, itis VERY important that you master this cade. Outiung isa great way to learn, Here’ a sample outine of Section 1&4 to help youget started, We do nor provide a complete cutie of APT 570. Making your brin process data and ‘think, ig one seoret that improves memorization sil: Locking et someone else's cutlne i easy, but t doesn't make your Brain work. Creating your own cine cases your brain to work an improves your memry I wil tke about 6 hows to read and ‘ute APT570, but is time well pert. Ne pain ..no gain. Ge fori