Key to symbols

Bulb -----0- Item no. II

~ 0
Switch -00- Pump/motor
Multiple 0-- Earth --::!._
---o,..g
contact :0
switch : 0----- .
(ganged) ~ Pin and
0 socket -)
contact
Fuse! F10
fusible ---Q><:O- Gauge/meter 0
link
Resistor -c:=::J- Diode --+I----
Variable -y6- Line ----0-
resistor connector
connectin~ Solenoid
wires actuator ~ Wire colour

(black with red tracer) - Bk/Rd -

Connections to other circuits ~

(e.g. diagram 3/grid location .....

82. Direction of arrow denotes ~ current flow.) ......

Wire - permanent positive supply (double line)

Wire - permanent direct earth (thick line)

Wire - i ntercon necting (thin line)

Denotes alternative wiring variation (brackets)

-{=

Screened cable

Denote examples of standard termi nal designation or connector contact no.

Auxiliary fusebox (in engine bay)

Auxiliary fusebox

Fuse

F1 F2 F3 F23 F24 F25 F26 F2~

F2B F29 F3D F3l F32 F33 F34 F35

Circuit protected

Protection diode for EEC V relay Not used

Not used

lOA LH main beam

lOA RH main beam

lOA LH low beam

lOA RH low beam

lOA Lambda sensor (petrol) or

l5A Fuel heater (diesel)

15A Engine management

20A Reversing lights/compressor clutch (a/c)

3A ABS module

30A ASS module

3A EEC V ignition module

30A ASS module

25A Transmission

lOA Fuel pump (petrol) or

3A PATS module (diesel engine)

60A Engine management, blower, fuel pump

glow plug (diesel)

40A Heated windscreen

60A Central locking, heated rear screen

60A Headlight washer

60A Ignition lock

Central fusebox

(in passenger compartment)

Rating

F36

F37 F38 F39 F40

El E2 E3 E4 E5 E6 E7 E8 .E9 El0 Ell E12 E13 E14 E15 E16

Earth locations

Engine compartment LH side 'A' pillar passenger's side Vehicle rear end LH side

'A' pillar driver's side

Vehicle rear end RH side

'A' pillar driver's side

On radiator LH side

'A' pillar passenger's side LH 'A' pillar

Engine compartment front LH side Engine compartment front RH side Under centre console

On steering column

Cargo space door LH side (Courier) Cargo space door RH side (Courier) In tailgate

" -n -n .."
~ N N Rl
0
-n ." -n 'T1
~ '" Q ,~ Central fusebox
Fuse Rating Circui: protected
Fl 15A Cigar lighter
F2 20A Interior lights, clock, radio memory
F3 Not used
F4 15A Heated rear screen/exterior mirrors
F5 20A Horn, alarm
F6 lOA LH sidelight
F7 lOA RH sidelight
FB l5A Central locking, electric mirrors
F9 l5A Seat height adjustment
FlO l5A Heated front seats
F11 30A Central locking, electric windows
F12 20A Wiper motor, screen washer pump
F13 15A Brake light, instrument panel
F14 10A Air bag
F15 10A Heated mirrors
F16 30A Heater blower motor
F17 15A Direction indicators
F18 15A Ignition
F19 lOA Engine management, alarm, radio
F20 3D/lOA Headlight washer (Scandinavia only)
Dim/dip (RHO only)
F21 Not used
F22 lOA Diagnostic plug
F41 10A Rear fog light (depending on country)
F42 lOA Rear fog light (depending on country)
F43 10A Daytime running lights (Scandinavia only)
High beam lockinq diode (RHD only)
F44 20A Door locking module
F45 l5A Luggage compartment release (central
locking only) NOTE: Fuses and wire colour in italic refer to post 09/1999

H>2233

Diagram 1 : Information for w,iring diagram,s up to February 2000

Auxiliary fusebox

F40

Auxiliary fusebox

:0 a.

D

III '"

I

III ~ tIl

Iii '"

~ ~H.it1ij

~ Alternator

warning IightJ heated windscreen

Fuel injection ECU

Bk Black.

. ' Jllt.,Btown Bu Blue nn Green Av~Grey

. Lg l.igtlt green Pk Pink

E1

Fuel injection ECU

E1

saw

~om

Note,

wire colours in brackets denote 1 .25/1 .4 Zetec models

Auxiliary fusebox

Rd ...,.-c,r,;::J;>F3<1!J....:J-"'"'t_ Rd ...,.-c.»<O,

Key to items 1 Battery 2ffi ffiS\WIer motor :~AI{ernator .if Ignition switch' '. . . 5 Starter inhibitor s':tlitcn (aufo.:trans.}

6 Starter relay '.'

. 7 Fuel heater relay (Diesel)

a Fuel heater (Diesel)

9 Horn

10 Multifunction switch (Part all e = horn switch

11 Oigar lighter

12 Clock

o <0

r.t@~ tfiJ E1

Y ~og/Ye__j

L.......:Bk;ft ~--

E6

Auxiliary fusebox

ABSandTCS

Engine cooling fan

Stop light switch

1

7)-- Gy Data link connector

~ )"1 '[j' l' ~ T rr T ~T
Gl OJ OJ ::2: OJ
1 ~.~ ~ => ::2: OJ ::2: OJ ::2: OJ
~ ......
OJ OJ ~ ::J ::r => ::r :l
c C ~ ~~
6Y_ ~
.
E1
Ell Key to items. 15 LH rear wheel sensor

16' LH front whee! sensor-

17 RH rear wheel sensor

18 flrr front wheel sensor

19 High speed coolfnQ'fan relay (with NC',) • 20 Coofing fan relay

21Coofing fan resistor (withNC) 22 Edoling fan

23 Power hold relay 24 Diode , 25 ',Wheel sensors

1 Battery' 4 19nition.swltch 14 ABScontrelmodule

a ;o:rG~L:i91~nojd v~life , , . b = inl.,fLH front ABS sol~r101q valve

c = outlet LH front ASS solenoid valve d c; inlet RH front ABSsolenoid valve e =. inlet LH rear ASS solenoid valve

f = inlet RH rear ABS solenoid valve

9 = outlet RH iront ASS "Solenoid valve

h '= ASS control unit • "

= outlet'LH rear ABS solenQid 'valve j =outtetRH rear ASS solenoid valve k = ASS pump

Auxiliary fusebox

Do--f-:-""_,"'+:";c.."_ BkMh "'iHHii:'~

Diesel/ fuel injection ECU

!)----II---....;-- BkiBu ... i'*Hii:~ ..

Diesel! fuel injection ECU

E1

Wire colours . I

Bk Black Og Orange

Bn Brown Rd Red I

Bu Blue Sr Silver ,

Gn Green Vt Violet

Gv Grey Wh White

Lg Light green YeYeliow

Pk Pink Na Natural Diagram 3 : ABSfTCS and engine cooling fan up to Feb 2000

::r::

WithAiC ) I

GnIWh ~{:: • ..J

E7

H32235

,:...::...._K.d~""'-.:::.."""~·~iiiilli:i!i.t.i_IiiWLt..~""""_ ..... _ ............ ~iilli~iiliioi.~ ... tt ......... """'_ .. ·,.;,;·~_,;~~

t " •• ~",~

Key to items

'1. Battery . 4 Ignition switch 27 Instrument cluster

.a = direction indicator warning Jig!11. b = "high beam warning light

c. = instrument illumination

ti = tachometer

= airbag warning light

= . alternator warning light

",pjl pressure warning light· ' .. iii

~ glow I'Iu9 wa"rning light (diesel)"

. :4'" p fuel gauge '

,f. =, Idwfuel warning ligh .'

;\<: ~. low washer fluid warning U91]J " ~ ~ '" TCS warning I1gh1 '

.. .m '" ABS warning light

, ,n '" temperature gauge

0" = catalyst warning light R, ~ door ajar warning light q,= low brake fluidlhandbrake-

_ warning I1ght

28 Fuel tank unit .

'e'= fuel pump (fuel injection only):

b-;· fuel gauge sender !,Jnit .

_ ,. ,,'c,,=, fjJel level switch (auxiliary . "w.\ll'ning onlY)

Il
~
Central
fusebox Gl
J. F13 :J
Gnl J
m Auxiliary

fusebox F40 Rd-+-~~~~----Rd------------------

+ D

0.---..0 VtlWh ,--,.-",_~

9593 A8:

TIT

OJ cOJ <~

LH ~

indicator ~ i? :;y

~I I

L ~i~*,

VtIYe ---,-._,~o+---~.-... VtlYe .... -I-¥c.~_

" Anti-theft! central locking module

RH

ing module luid level switch

32 Coolant temperature sender unit 33'tow brake fluid switch .34 Inertia switch

'35 Hand brake switch

indicator

ABS control module

Diagram 4: Warning lights and gauges up to Feb 2000

F40
Rd
~F36
:::F3?-, Auxiliary
m§ fusebOJC Central
fusebox
~ VtlOg

. OJ ... ;:1 m
E1 '" fooo
l .1. Satter)!

4 Ignition switch 2.3 Power hold relay 24 Diode

38 Preglow relay 39 Diesel ~GU

40 Engine coolant temperature sensor 41 Barometric absolute pressure sensor 42 EGR valve position sensor

43 Dual pressure switch

44:1c!1e speed motor

A5 Pump unit

* a F partialloau advance solenoid " .. b .. ';' vfu~ lever variable resist?r

'. ; [; .' ;;.coldstarjsoianGlid .

. 1;1.';' f!Jelshut-off .solehoio

4Q E68"solenoid .47Orank~batt position sensor 48 GI~plugs

High speed cooling fan relay

Cooling fan relay

Wire colours

Sk Black Og Orange

Bn Brown Rd Red

all Blue Sr Silver

Gn Green Vt Violet

Gy Grey Wh White

Lg light green Ve Yellow. Pk Pink N"a Natura!

OJ 0

~ ~

1 1

i~--

LBklBU~

~ ~

o 0 (Q en

..... ---- Bn/Rd --""'

Rd--~~~~b-----~-----------Rd-----------------C;t---~~-----+-------------Rd

Main beam

warning

light

•vtMIhl

~ ~

Gn/Bu-+------------~~---------

~~~ .. ~VVOg------t_--, ~--~4P~Bk------~--' ";-iof)(Hr:- .. p.-.. VtJWh

~-+~.~Bk---------+__<~~

D=-Wh/Rd~

~

Og

fM)

~~

Em ;;

Wh/Rd~

:::L

E6

Di'agram, 7 : TYP'ical exterior lighting headlights and headlight 'evening up to Feb 2000

-

Wire colour-!

Bk Black Og Orange

Bn Brown Rd Red

Bu Blue Sr Silver

Gn Green Vt Violet

Gy Grey Wh White

19 Light green Ve Yellow Pk Pink Na Natural

Stop and reversing lights

Auxiliary fusebox

Central fusebox

E3

E5

-' ~--""T Direction indicators. anti haza warning

Rd --r ....... '-Y"""""-r--.-- Rd ---..( .... <1";

I-C~:->-"",",- Rd

.C~ht,.ar ·flJs~b(1)(

Interior lighting

Auxiliary fusebox

Auxifiary fuseQox

~~=r-~ ~

a~ Rd1:~~-1

lighting ~ RdlYe DIll(]

feed <D

~~~~~~~~~~~~~~RdlYe

VVYe no. _ _,..--'---Bk

! i .. O:~. :;_G"1 G,

,.._C O~gye "~ . , - t"\ l_ j j

ma~--l maff[@lg II ~ ma~ ~m n i

~DKJ ~_J LJrmJ ~::~ rt--!

E5 E6 '" E-" r!p r!p J ~". 1m 1. '

~~' ~~n I~

ill "='" - OJ OJ I

BatterY' 11 ttil1it(wltbout delay) PPr:. ri'I'!'I ~ ~ A Pl'I"'lI

IgnilioRswitch 112 Ughts on warning buzzer ~ ....... ~: s <01° . [fj. ~ 'j' ~'i" 'i'Im' ' .

Combination switch (part of) 113 Interjor/map fEl<lding light

d = sidelheadlight switch t 14 Glovebox light

103111-'1 rear: fcigltght 115 Luggage cornpartment'llqnt ',OjacW:k· ire eotoO"'gl"S. Orange W WI Url )/?wll?)/? ~

104 Rear fog light switch 116 Tr;plg.ate contact plate- . Bk ...,

l~ ~~!:~;;~h mgffEi!;;' ~ g: [51._. ~ l~fllm 7 -:

109 Auxiliary relay 121 Passenger's rear door switch Lg Light green Ve Yellow - - -tJ

110 Interior light delay relay Pk Pink Na Natura! I:Ea lED ~ Bk E6

Diagram 9 : Typical exterior lighting continued and interior lighting up t:o Feb 2000 H:R~41

Auxiliary fusebox

_"(~jF~4{O)-t- _'

Rd ~

Central fusebox

~ <

::T ~

=tTfti=~~;---~-VtlOg--+"'" 1 ~ Ie

L.---~_Clr= BklRd

J.-.--_-~~""Cl\: BklRd J

~ I~WhlRd

VVBu------------------'

1 Battery

4 Ignition switoh

7£ Combinatkirv switch (part of) . cr.=, side/headrrill1~ {Switch f = frQntwasherSWitch

,9 = rear wasJ-",,:,i~ switch j = front wiper switch

93 Ignition relay

122 Recirculation actuator 123 Heater control solenoid 1~t4 Rellt wiper relay' :

Diagram 10 : Wash/wipe and heater blower up to Feb 2000

4'

125.Front wiper switch

fl~ar wiper switch Tailgate COntact flliata Frontfrear washer "urng Heater b1q)r(er'motor Heater blowjlr resistors Heater plowar switch Sunroof switCh Sunroofmotor

Heater control module-

Front/rear heated screens r;-

Auxiliary fusebox

Central fusebox

13k an Bu Gn Gy Lg Pk

Wire cO/~urs

!'Slack Og Orange

Brown Rd Red

Blue Sf Silver

Green Vt Violet

Grey . Wh White

Light green Ya Yellow Pink Na Natural

1 Battery

4 Ignition switch

76 Combinanon switch (par! 01) d = side/headlight switch 93 Ignitio,! relay.

127 Tailgate con tact plate

Key to items 127 Tailgilte contact plate

132 Sunroof switch

133 Sunroof motor

135 Heated rear Window SWitch 136 Heated rear window relay 137 Heated rear window

138 Heated windscreen relay 1;39 Heated wlndscrsen

140 HealeQ windscrsen switch 141 Mirror contini switch

142 Driver's mirror assembly .. 143 Passenger's minor assembly

..--J'40r- R
L F3~
Auxiliary
iusebox i Rd

E1

a .; ..

- .

Rd . i

VtlBu . . •

;§_ - D==Wh::::(J Bk

~ i:,-Bk1 EEa r-Bk±

\.(j _ i:! Em L--...J -:-

E6

Central fusebox

VtlOg l. VtlBk"1

• GyIWh .... --_ .. _1

• Diagram 11 : Heated front/rear' screens. electric mirrors and sunroof up to Feb 2000

Electric mirrors

Auxiffary fl.l~ebox

A"wtiliary JlIseb,ox; F40

E1

E2

-

. K<;!J( 1tJ items ".

1 Battery' 1 5 j pcisserlgM's door Ibc~ motor

. 'I Igmtion switch" ~ 52 Passenger's rea!' doc>rlooK motor: Wire colours .1

93 IQn1tlo~ relay 153 Driver<'s deorJoG;1¢ . Bk Black Og Onmfje

145 Dri'Yet"swlndowswifCh 154 Driver's rear door lock Sn BmwJ1 Rd Red ~

. 146 Passenger'sskfeWindow switch "155 Radiofcassetle unil Bu Blue Sr Silver

147 Driver's slde.motor 156 LH rear speaker . Gn Green Vf Violet I

148 Passenger's side motor 157 RH rear speaker Gy Grey Wh White· i

149 Tailgate release sl(>'ltch 157 lH front speaker 1 and 2: 19 Light green 'fe Yeliowl

150'Tailgate release motor f5B flH front speaker 1 and 2. Pic Pink Na Natuqll ~

,.... :Oiagr.am 12 : Electric windows, tailgate release, central locking. and radio/cassette Lip to Feb 2000

1-132244

Fiesta wiring diagramsJfrom March 2000)

Diagram 1

Bulb

Key to symbols

Item no.

Switch

Pump/motor

o

~ ~
Multiple contact ~ Earth point
switch (ganged) : ~ and location (E22)
=»
Fuse/fusible Gauge/meter 0
link and current ~F5
rating 30A
Diode ----*-
Resistor -c=:t-
Variable Wire splice -!...
--c:e= or soldered
resistor joint
Connecting -L Solenoid ----
wires actuator
Plug and -) light emitting -:-
socket contact diode (lED) Wire colour _ Sn/Sk _

(brown with black tracer)

Screened cable

Dashed outline denotes part ofa larger Item, containing in this case an electronic or solid state device.

6 - unspecified connector

pin 6.

C2/5 - connector no. 2, pin 9.

Key to circuits

Diagram 1 Diagram 2 Diagram 3 Diagram 4 Diagram 5 Diagram 6

Diagram 7 Diagram 8

Diagram 9

Diagram 10 Diagram 11

Diagram 12 Diagram 13 Diagram 14 Diagram 15 Diagram 16 Diagram 17 Diagram 18

;-~-®.-------:

, ,

, I

, ,

, ,

:_6_ _ r.:~~ __ :

yy

Information for wiring diagrams

Starting, charging. horn and power steering Engine cooling fan, heating and ventilation Heating and ventilation (models with NG) Instrument cluster

Side, tail, stop, reversing and number plate lights, headlights and headlight levelling

Direction Indicators, hazard warning, fog lights Interior lighting, ASS, clock, alarm indicator and cigar lighter

Sunroof, diagnostiC connector, supplementary restraint and audio system

Electric mirrors, heated front and rear screen Front and rear wash/wipe, electric windows and heated seats

Central locking

Engine management 1.3L Endura E Engine management 1 .2Sl Zetac Sf Engine management l.4L Zetec SE Engine management 1 .6l Z~tec SE

Engine management 1.8l Diesel Endura DE Engine managem.ent 1 .8L Diesel Endura,D1

Earth locations

E1 Engine compartment lH side

53 Vehicle rear end LH side

E4 Driver's 'A' pillar

E5 Vehicle rear end RH side

E6 Driver's 'A' pillar

E7 LH front engine compartment

E9 Passenger's 'A' pillar

Ell RH front engine compartment

E12 Under centre console

E13 On steering column

614 lH cargo space door (Courier)

E15 RH cargo space door (Courier)

E17 Under centre console

E18 On steering column

E19 Engine compartment lH side

Central fusebox

Fuse Rating Circuit protected

F1 15A

F2 7.SA

Fa lOA

F4 20A

F5 15A

F6 7.SA

F7 7.5A

F8 15A

F9

F10 15A

F11 30A

F12 20A

F13 lSA

F14 lOA

F15 7.5A

Fi6 30A

F17 15A

F18 15A

F19 7.5A

F20

F21

F22 lOA

Power socket Interior lights, clock Rear foglight, alarm Heated tear screen Horn, hazard flasher LH Side light

8H side light

Central locking, electric mirrors Spare

Heated front seats, electric sunroof Central locking, electric windows Wiper motor, windscreen washer pump Stop light, instrument cI ustar

Airbag

Heated mirrors Heater blower motor Direction indicators

Engine compartment, multifunction electronic module Engine' management, radio memory, auxiliary relay Spare

Spare

Diagnostic socket

Auxiliary fusebox

Fuse F23 F24 F25 F26 F27 F28 F29 F30 Fa1

Rating Circuit protected

lOA lH main beam

30A ASS control unit

lOA RH main beam

30A ASS control unit, cooling fan (models without AlC)

lOA lH dipped beam

3A ASS control unit

lOA RH dipped' beam

15A Engine management

30A Diesel pump - 'f.al Diesel Endura 01

20A Fuel pump - 1.2S/1.4l Zetec SE

lOA Fuel pump - 1.3 Endura Ell.61, Zetec SE

20A AlC clutch, front fog lights

3A Engine management control unit

3DA Octane adjust

Spare

lOA Catalytic converter

16A Fuel healer -l.SL Diesel Endura DE

3A Engine management - 1.Bl Diesel Endura 01

aOA Glow plug heeter - 1.8l Diesel Endura 01

6DA Engine management, glow plug heater (Diesel), luel pump

40A Heated front screen

60A Ignition

60A Glow plug heater - 1.8l Diesel Endura 01

60A Battery

60A Ignition

F32 F33 F34 F35 F36

F37 F38 f51 F52 F53 F54 F55 F56

H32245

Wire colours Key to itertrs Diagram 2
Bk Black Na Natural 1
Bn Brown Og Orange 2
Bu Blue Rei Red 3
D~ Dark green Sr Silver
Gn Green Vt Violet
Gy Grey Wh White
LG 'Light green Ve Yellow 4 Starting system

" ;~~11 (W-~I-'~~!

I I I 3 I

I I L _ ....,_. _ ....

~ I~-·~Q

C);,~ : s:

[ E-1) s: --- h --- --- -.!q_ -' ~ E?

i~-~r~/I,\

~s: lff.

~ emm

":?" See diaq-ams "."'" is J J ~

engme management -

(petrol models)

anti-theft module

(Endura DE Diesel models) _-

See diagram 18 engine management (Endura DI Diesel models)

CD 1.25L Zetec SE only

Hom

,

~~ia

, ,

.:c

o '"

i?

l __ ...J

H3l246

Charging system - all models except (l.aL Diesel Endura DE)

Charging systef11 (l.aL Diesel Endura DE)

c--------·--'--

: ,---'

IBk liiJ'" 1 i

:C3/2 : b :

r, ,----

~ :.--"--~---

:0 JJ =""

a. a.

!-m--o..J

:~~:

See diagram 5 alternator warning light

See diagram 12 multifunction electronic module

to

~

A

See diagrams 5 & 17 __) alternator warning

light

See diagram 12 multffunction electronic modu1e

CD 1.4/1.8L Zatec SE only ~ With heated windscreen

® Wrthout heated windscreen

CD With heated windscreen

® Without heated windscreen

Power steering system

c, c. I .~: ~ UO--"O_--'

'_. '_. ~ - """d 6 : . L. c",,"

. ,.~ ... ~ 0 :~;;"G.;,J

,

L ~I

1

"OJ

/\

l~

~

III

i)

Bk Bk __ .... ~--..,J

CD 1.25L Zetec SE and 1.8l Endura DI only

® All models except 1.2SL Zetec SE and 1.8L Endura DI

See diagrams 14 & 18 engine management control unit

Wire colours Key to items Diagram 3
Bk Black Na Natural 1 Battery 15 Engine cooling fan 18 Heater control solenoid valve
Bn Brown Og Orange, 2 Ignition switch Hi Engine cooling fan resistor 19 Heater blower motor
Bu Blue Rd Red 3 Auxiliary fusebox 17 Heater control 20 Heater blower switch
DG Dark green Sr Silver c = power hold relay" .a = of! 21 Heater blower motor
Gn Green Vt Violet d = cooling fan relay b = recirculation 'on' 22 Recirculation air actuator
Gy Grey Wh White e = tjigh speed cooling fan relay c = recirculation switch illumination
LG Light green Ve Yellow 4 Central fusebox d = illumination
4 a = ignition relay e = temp. selector switch Ha2247 ~ See diagrams 13 to 18

• engine management

, control unit

Note:

For items (j) to @ see above!

Engine cooling fan (models with AIC)

See diagrams 13 to 18 engine management control unit

(j) Models without recirculation flap

Heating and ventilation

,- - - - - - - - - - - - - - (models without AIC)

, F56 60A C5/2:

: F5360A C4/2: III :--------:

: F55 BOA C3/S: : 1:\: 2

~:~r~~l M_J~

~ JJJJ ~

i- -j--' - _. ~ --;- -;;- i..

:r IJGlGl :

I I .. ~ Gn/Rd -: : s "', '

:' ~ 1', OJ ~ :

l~r;.,~ _~__~:~;tl~i

I ' I

o 0 < m Not used <

s ~ ~ ~ 17 §

• , 0 bA

OJ;§ ;§

~ 0 Il!

.. ~

f' l'

See diagram 5 instrument cluster

Wire colours Key to items
Bk. Black Na Natural 1 Battery
Bn Brown Og Orange 2 Ignition switch
Bu Blue Rd Red ·3 Auxiliary fusebox
DG Dark green Sr Silver c ~ power hold relay
Gn Green Vt Violet d = cooling fan relay
Gy Grey Wh White e = hig h speedcoclinq fan relay
LG Light green Ye Yellow . f = auxll iary relay
g = NC switch relay (all models
except 1.25L Zstec SE)
h = NC wide open throttle relay
4 Central fuse box
a = ignition relay Diagram 4

15 Engine cooling fan 20

16 Engine cooling fan resistor 21

17 Heater control 22

a = off 2$

b= recirculation 'on 24

o = recircutatlon switch illumination 2'5 d = illumination ' '26 e = temp. selector switch

f = NC switch illumination g "NCon

18 Heater control solenoid valve 19, Heaier blower motor

Heater blower switch Heater blower motor ReCirculation air actuator

NC compressor cycling switch NC dual pressure switch

NC compressor clutch

NO compressor clutch diode

H32248

Heating and ventilation (models with AIC)

:IJ lllll C. c.,..

@) Petrol models only

@ 1.Bl Diesel Endura 01

See diagram 17 engine management control unit

j_

[ E'4)

® 1.8l Diesel Endura DE

Wire colours Key to items
Bk Black Na Natural 1 Battery 36 Instrument cluster
Bn Brown Og Orange 2 Ignition switch a = tachometer
Bu Blue Rd Red 3 Auxiliary fusebox b = coolant temperature gauge
DG Dark green Sr Silver c = power hold relay c = glow plug warning light
Gn Green Vt Violet 4 Central fusebox d = fuel gauge
Gy Grey Wh White 30 Brake fluid levelswitch e = low fuel warning light
LG light green Ve Yellow 31 Handbrake switch f = speedometer
32 Oil pressure switch g = control unit
33 Fuel gauge sender unit/fuel pump h = alternator warning light
34 tow washer fluid level switch i = oil pressure warning light
35 Coolant temperature sensor j ,=check engine warning light
(1.Bl Diesel Endura DE only) k = bkake system warning light Diagram 5

36 Instrument cluster continued I = ABS warning light

m = TCS warning light

n = instrument illumination

a = low washer fluid warning light p = door ajar warning light

q = airbag warning light

r = main beam warning light s = LH indicator warning light t = RH indicator warning light

37 Vehicle speed sensor

H32249

Instrument cluster

~ T r T

::;:CD~ CD CD

s ~ CD ~ ~

:J~ 1 I I 0 'L See diagram 9

supplementary

restraint system

; ! se:lt~';;'~~~ 2

~ q~

~~'~'~ "";""= iz s ie -;- ill _j

engme management ~

'------------------Bk----------------------------------------------------------------------Bk

See diagrams 14 & 18 engine management control unit

JJJJ c.c.

See diagram 7 direction indicators and hazard warning lights

I Wh/Rd

~~

C '--2-<-Bk----...,.........-

- Bkl09L

----

CD CD ::l A

See diagram 14 engine management

See diawams 13,15,16 & 18 engine management

See diagrams 13,14 15,16 & 18 engine management

See diagrams 3 & 4 heater control

(j) 1.2SL Zetec SE and 1.8L Endura DI only

';? @ All models except 1.25L Zetec SE and

1 .8L Endure DI

@ 1.2SL Zetec SE only

See diagrams 13 to 18 engine management

See diagram 9 diagnostic connector

See diagrams 13,158. 16 engine management control unit (petrol models only)

Wire colours Key to items
Bk Black Na Natural 1 Battery 41 RH headlight assembly
Bn Brown Og Orange 2 Ignitlon'slJ'litch 42 LH fear light assembly
Bu Blue Rd Red 3 Auxiliaryfusebox . .aetail
DG Dark green Sr Silver I ;: dipped beam relay b = stop light '
Gn Green Vt Violet j = main !Jeam relay . c = reversing light
Gy Grey Wh White 4 Central fusebox 43 RH rear light assembly
LG Light green Ve Yellow 8 Multifunction switch a =.tail
a ;: flash/dip/main b~ stop light
b = side/headllght c. = reversing light.
4b LH headlight assembly, 44 LH number plate light to .• L~_.~~ __ ' .. _0 .. ..

Headlights

-

-

em

(E11)'

Stopandreversinglights :-~----.'--: , .'

: , : : F1315A:

'"~" : ~r": ~1

L ----, L RdJ t. GnlBk.J ~ <

See diagram 16 ~ ~

engine management WVV09'~ I ;

control Unit n -B'(j 1 2 i)J

(1.BL Endura 01 only) VVYe 'i._,

I See diagram 18 / \

See diagram B ~ ::; engine management , r> J'

OJ ,~ control unit '"11 ~

ABS control unit '" ~ (1.6L Endura 01 only) I I

r~l~ C?

r~~5~ 2i [~t4-i 1 .. '~r)-!h~

: I:' : I

~_ 4 : t , .?_: 2 1 :_.;., ?_J

t. Sk i t, Ski I ~CD 'fo~ 10 IDl

(ES) (E3) _l ~ ~ 'a

(E1') l~ J

vvag -----'-,c

<D Manual transrnlssion

® Automatic transmission

Diagram 6

45 RH number plate light 46 High level brake light 47 Stop Iigl1t switch

48, ' Starter inhibitor/reversing light switch

49 Transmission range sensor .

50 Headlight levelling rheostat

H32250

:-~-----,

II 1.' b, ,I

J _' I

I "I

J. I

~ -61?-:

1'.

Side, tail, number plate lights and switch illumination feed

fPl

+ ;ll iJiJ

r~J';~-~~

See diagrams 3,4,5,7,9 & 10 Switch illumination feed

OJ CD ~ OJ '" \l!
A " " A
lA l ± ~ 1
( E~3) I
5 (E11)
Bk Headlight levelling

Wire colours
Bk Black Na Natural
Bn Brown Og Orange
Bu Blue Rd Red
DG Dark green Sr Silver
Gn Green Vt Violet
Gy Grey Wh White
LG Light green Ye Yellow Key to items

Diagram 7

1 2 3

Battery

lqnition switch Auxiliary fusebox I = auxiliary r.elay

k = front foglight relay Central fusebox

a = ignition relay Multifunction' switch

c = hazard warning light d = direction indicator

40 LH headlight assembly 41 RH headlight assembly 42 LH rear light assembly

d = direction indicator 43 RH rear light assembly d = direction indicator I'l =foglighl'

55 Direction indicator flasher relay 56 LH indicator side repeater

57 RH indicator side repeater

58 Front loglighhiwitch 59 LH Iront foglight

60 RH front fog light

61 Rear foglight switch

62 Multifunction electronic module a = rear fogljght relay

b = microprocessor

c = voltage regulator (models with double locking)

4 8

Direction indicators and hazard warning lights

[3

g'
:u
c.
LBu
rBUIBk
See diagram 5
instrument cluster
OJ OJ
" [l] <::
~ c ~
l

l l
3' , 5'
Ind.' t: I .. II
'd '
, , I" I
- -- ?: :_ - ?!
'1 f
m !l? tIl
" "
l_ l_
( E-S) ( E3)
Bk BuiRdl

See diagram 12 multifunction electronic module

1

,;:~

'1

See diagram 5 instrument cluster

H3225i

Front foglights

See diagram 7

,- - - - - - - -, switch illumination

;;;;~::-~:;,: ,_,,_._; :wi, !

I ~Ji-.-----------, u ~ 4_ t.-~nlBk11

, 5 F3220A' ,- ----~. ---

~ JJ: : D- VtlBu .wQ><:C) : '

c., 2 ()' .. vtIYe""" I' I F18 F6

,i -~ 3~ ~ i j~~~ _7~~

Bk !>'"". V,", ,:,l rc~c"") ~

D- VtfY, .~ _ .. -rJ 1 "'"

® ~::---~.-':·:~:S.. I~·I

Bk " I l' ,§ '1

-:-- ""'\...::~)_, VtfWh _J /E /E !l?

@IT) See diagram 12. ___J J l_

multifunction ._

electronic module

----.-------_.--

: F56 60A C5/2: ~~)x~~~>_Rd--------------,

F3 10A

a

~

c

Rear foglights

Wire colours Key to items
Elk Slack Na Natural 1 Battery 67 RH front door switch
Bn Brown 09 Orange 2 Ignition switch 68 Gearshift illumination
Bu Blue Rd Red 3 Auxiliary fusebox 69 Luggage compartment light
DG Dark green Sr Silver 4 Central fusebox 70 Tailgate contact plate
Gn Green Vt Violet 8 Multifunction switch 71 ASS control module
Gy Grey Wh White b = side/headlight a = ASS pump motor
LG Ught green' Ve Yellow 62 Multifunction electronic module b = TCS solenoid valve
b = microprocessor c = LH front inlet solenoid valve
c = voltage regulator d = LH front outlet solenoid valve
d = buzzer e = RH front inlet solenoid valve
65 Front interior light f = RH front outlet solenoid valve
66 LH front door switch g = LH rear inlet solenoid valve
h = LH rear outlet so lenoid valve Interior lighting

8

Diagram 8

71 ABS control module (continued) i = RH rear inlet solenoid valve

j = RH rear outlet solenoid valve k = control unit

72 LH front wheel sensor 73 LH rear wheel sensor 74 RH front wheel sensor 75 RH rear wheel sensor

76 Clock and alarm 'on' indicator 77 Cigar lighter

H32252

Anti-lock brakes

j

K

See diagram 9 diagnostic connector

Clock, alarm 'on' indicator and cigar lighter

Bk

Supplementary Restraint System

-

[ E·6)

o ~

OJ

"

-~-~~1

10A'

'. :

!):-oye/8k~):::==Wh~~ D=-Wh/8k -=--}==Ye ~

D--Ye/Rd -):==Wh

i)=.Wh/Rd~)==Ye ~

[>-- 8k1Gn -::::-:-=- 8k/Ye -->-- BklGn-=t..

D=-c 8k/Ye ~ ""="

'-'--_...J [E18)

Audio system

See diagram 6

switch illumination ~- OgIYe

F22 10A

, ,

F19 : 7.SA:

,

- - __ I

Antenna

F6 7.SA

as a4 a1 a3

See diagram 12

\J/ multifunction

r. -~~...J electronic module

[>-- 8k10g . j I

[>-- Og/8k ---c:;-:-- OgIYe ----J

~Og/Bk Og/Bk---------'

D--BwBk----<>-----Bu--------------~ D-- WhNt JL_.-=C~ D· '~YeNt '- .... "'...-..:{~ !)=Wh~

D=Ye~3

b2 b1 b6 bS

b3 b4 b7 b8

as a2

Diagnostic connector

See diagrams 13, 14,1S,16 & 17 engine management control unit

Wire colours Key to items Diagram 10
Bk Black Na Natural 1 Battery 70 Tailgate contact plate 109 Heated rear window switch
Bn Brown 09 Orange 2 Ignition switch 103 Mirror control switch 110 LH heated windscreen element
Bu Blue Rd Red 3 Auxiliary fusebox 104 Driver' 5 mirror assembly 111 RH heated windscreen element
DG Dark green Sr Silver 4 Central fusebox 105 Passenger's mirror assembly 112 Heated windscreen switch
Gn Green Vt Violet b = heated rear window relay 106 Heated rear Window element
'Gy Grey Wh White c = heated rear window timer relay 107 LH heated rear window element
LG Light green Ve Yellow d = heated windscreen relay 108 RH heated rear window element
H32254 Electric mirrors

:-;~~~~~-~;/~: : F2115A :

Rd~=-Rd~09fBU:J

r----- Og/Ye

C\

6

See diagram 10 heated rear window

f

row ~~

;;§ ~ o

1 w::U ~ co

"" Q. '" =>

M .

1 4

~-----------------Bk------ _'

Heated windscreen

See diagram 12

Ir alternator via rru.itifunction

electronic module

Rd~' r: sll;c~ ~I~%f~tfon

,------~~.~~~, ~ < 0

. r·dj···l !a--1f'r;.

, ~+ Tl 'hI' Y

--":t1-1 < co IU <

<:.~w~O o~w ~

~CO;h~(Q (Q~7' cf

r_. wr~~E'6~~~U

\._E<J_) See diagram 12

multifunction electronic module

.

See diagram 10 driver's mirror assembly

Heated rear window ~

(models without timer) : - - - - - - - -: ..,." ..,'"

2'[.1}'

, ,

1---F5660A-~~/;~ : Q?~:

F5560A CSf1::l: ~ -4_t~-~ 8 2 1 4

--~~-----.--' ~RdJ T r-'J 9 T 109

:1~·J:i:3·i}:;~·! ~.~I ~ ~

~ : 2 ~VtlBk" ~:

~ : 3 D--Bk .... __n: .. J

, ct::og J '

:"---------~- -, ~

VVBuQl-S : . F157.5A .

fCVV8U~~:::.::::1l:-"-.-~-- < ~~<----~

:!' \""Vtlo91 £ ~ <D

, r-"\ I I \. See diagram 6

: :' ~ ,t ~ SWitch illumination

t j rtJ rtl rtJ T L_

~ ~~ LVVBk

Q) Courier only -- --

® All other models • ":"'1'08

See diagram 10 passenger's rmrror assembly

See diagram 6 switch illumina1ion

See diagram 10 passenger's mirror assembly

See diagram 10 driver's mirror assembly

Wire colours
Bk Black Na Natural
Bn Brown 09 Orange
Bu Blue Rd Red
DG Dark green Sr Silver
Gn Green Vt Violet
·Gy Grey Wh White
LG Light green Ve Yellow Key to items

1 Battery

2 Ignition switch

3 Auxiliary fuse box

4 Central fusebox a = ignition relay

62 Mllltifunction ~witch c = front wiper

d = front washer

e = rear wash/wipe

'---VVBu-------_

See diagram 12 multifunction electronic module

70 Tailgate contact plate 115 Front wiper motor 116 . Rear wiper motor

11 7 Front/rear washer pump

118 Driver's electric window switch

119 Passenger's electric window switch 120 -DriVer' 5 electrip window motor

121 Passenger's electric window motor 122 LH front seat heater switch

Diagram 11 123 RH front seat heater switch

124 LH heated seat

125 RH heated seat

H32255

Heated seats

:-r:r-------:

, ,

I ,

1-------------, I 1

: F56 60A C512' : Q, ,

Rd l)oo-Rd I 4 6 :

;_-~-~~;)-Rd::::::1 ll-1---

--, U LGnlBk::)

[)-VVBu !-t=:;--~----t1-i

: - -----rij---: Gn/Rd...(J~ ~

'FlO [81"

: 15A ,.c~2 :J Il

i GnfOg L...: GniBu ~

:----------~------- -----------------

Bk--::!....

III III '" '"

!!

~·LYelWh ~YelBk=->-Bk~ LYefNh~YefBk=->-Bk~

I (Ei3)

Wire colours Key to items Diagram 12
Bk Black Na Natural 1 Battery tso Tailgate lock motor f3T Passenger's door lock
Bn Brown 09 Orange 2 Ignition switch 131 Tailgate switch 1.38 LH rear door lock
Bu Blue Rd Red 3 Auxiliary fusebox 1 32 LH rear door switch 1$9 RH rear door lock
DG Dark green Sr Silver 4 Central fusebox 133 RH rear door switch
Gn Green Vt Violet 62 Multifunction electronic module 134 Driver's door lock switch
Gy Grey Wh White 67 RH front door switch 135 Passenger's door lock switch
LG Light green Ve Yellow 68 LH front door switch 136 Driver's door lock
H32256 ,

all -:F- BklWh _,. See diagram 10 a12~>- VI/Bu _ heated windscreen

a,.)P- Og =======;

~ - ·"-09

b1 .:.>-- Bu/Bk _ See diagram 2

: alternator

d14_)- BkiOg _--------- 08.)---Bu--------------------

c6.>-- Bu/Rd -----------

.

C3-r~~~n -= __ =-=_=-=-

d4 -J.=-= Wh/Rd =-=-==-==-=-==-==>

c9':')=-= YeiRd =- Ye/Rd -=::::II=...,;;;;-.c=fAf.cV---~'"'

dS';'> --.:.. WhNt _..:'.:....... -::.....:.."':':"....-::-_..II111L. ... ::::·_.==:I WhNt =-:::-:- . .c;;;.:;_:;;; ... ...,..-:-

,

bl1':'J-:- Bk/Ye (~

:;;±;-:;Sf~,t,l~

d3+>-GY/Rd -(~>'\ L Bk I d6~):=:-::.= WhlRd::::o(~ ~ Bk I I

d7~::--- BkiOg ~ .. 2 _ Bk g:!

dS.>----BklGn::::l ~

: C C J.C2l 32

62 : BkiOg li....:::}- Bk

: t'$ ~, Q . I~I Wh/Bu --=Wh/Bk~

d9 t:::- BkiRd -~ ~~:::-"'t I W YeiRd _ ~ YeiGn =0· ... ",..,41-'"

: 30I~ r ~_ ~ Ye/Gn, -~ YelVt .-co(j .• _!_4!~ __

c10~>-09/8k_~ [E12) "_o- __ '""' .. ..,.y:~_ .. Wh/Vt~:C (]§J

, c4.i;e ~~~: .-,,. "'~--= .. ~:~: ~~ ~~ ~_ill'''''''_''~ ~:;~~ ;,w- -# L- Bk ,

i __ ?~~~>----Bk Bk Bk Bk---------_---------------,

Central locking (multifunction electronic module) - models with double locking

'S------------ Sl itt'

ee diagram 5 :Il:Il JJ;;C

r door ajar warning light c, 0. 0. g;!

'":'" , c di~~~~~f;~':~~et ~A---- ---H--A.--- ----

(]I) e -c See diagram 12 i· F3 F21 FB F12 F1B

:--dl0 .. :J W!Jwash/w'JPB i10A 15A 15A 20A 15A

! :~:t?-BkiRd . . "/2--- /2 ---0----< --- :§_----

: a7~)- BkiOg OJ OJ 'aJ ~ g'

: a9~>-- WBI< " " c

: a4 .)::=- WhiGn -=,..,·cc J

b7.)o- Og/Bu ,.,J.

bS_)o-Og/Bu ----------'

a6 .. >--VVOg~--------------------~

dl~>--VVBU .. ~--~--~------ __ ~--u.--~

Rd

See diagram 7 front foglight

39

.. _):""" WhiGn =:(j ... A+lII--<:'-::' =-==-=;;:::>IfI--}-c= YeiBu ~.~--W"" ===,..[}-= Ye/Bk =<!_.L_*u... _

====--[;-0 WhiSk =<J"'t~!::__'::::_j

., i,-=-" WhNt =,---(j ... H ..... f--<l...:._ ~

D--= YelBk =(j __ "*---'fJ ~~~ __ .L_~~

~Wh==(j'~=J~ __ ::_j

Wire colours Key to items
Bk Black Na Natural 1 Battery
Bn Brown Og Orange 2 Ignition switch
Bu Blue Rd Red 3 Auxiliary fusebox
DG Dark green Sr Silver c = power hold relay
Gn Green Vt Violet I = fuel pump relay
Gy Grey Wh White ~ Central fuse box
LG Light green Ve Yellow 145 Engine management control unit
146 Spark plug Diagram 13

147 Ignition coil

148 Inlet air temp sensor!

MAP sensor

149 Throttle position sensor

150 Engine coolant temp. sensor 151 Power steering pressure switch 152 Oxygen sensor

153 Canister purge solenoid

154 Fuel injector

155 Idle speed control valve 106 Inertia switch

157 Camshaft position sensor 156 Crankshaft position sensor 159 Clutch switch

H32257

Engine management f.3L Endura E

rr

See diagram 3 high speed cooling fan relay

:JJ:JJ c.c.

See diagram 8 alarm indicator

~ !! < m

~ L.lJ~J~ 1

~~ See diagram 4 •

IVC cycling switch

See diagram 4

lIVe wide open throttle relay

See diagram 5 check engine

See diagram 2 warning light

alternator

5

3

<0

I

i

_~.:II!!!I!r;JlMlllf.,~.~~_J'

See diagram 5 .nstrurnent cluster

See diagram? fuel pump

See diagram 2 See diagram 5

starter inhibitor relay tachometer

Wire colours Key to items Diagram 14
Bk Black Na Natural 1 Battery 145 Engine management control unit 152 Oxygen sensor
Bo Brown 09 Orange 2 Ignition switch 146 Spark plug 153 Canister purge solenoid
Bu Blue Rd Red 3 Auxiliary fuse box 147, Ignition coil 154 Fuel injector
.J)G Dark green Sr Silver c = power hole! relay 148 lnlet'alr temp sensor/ 156 lnartia switch
Gn Green Vt Violet I = fuel pump relay MAP sensor 157 Camshaft position sensor
Gy Grey Wh White f = auxiliary relay (with AlC only) 149 Throttle position sensor 158 Crankshaft position sensor
LG Ught green Ve Yellow 4 Central fusebox 150 Engine coolant temp. sensor 162 Idle speed control module
48 Starter inhibitor/reversing light switch 151 Power !lteering pressure switch
H322sa rr

~ ~ OJ
~
III
'" c c:
Il> Il> IT g ~
'" '" '" ...
cr c-
:':: [(J eTa "'''' ...0

4

~

I

g

o

'i' l' l'

III en en IlJ

~ ~ ~ ~

< ~~~.

~ ~ ;;i s ~

t~-J.,-J J j

See diagram 3 :.....J cooling fan relay

!!!! ~~ OJ ! ~!~! ! ! I I I T

~~~~ ~~ ~ ~ iii~~~ ~ ~a; a; $ g'

1111 ~ ~ 1 1 5 ! c ~ @ ~ C I

~ i ~ ~ ~ lli' ,~~ I L=~~~1.

~ LJ J . Lf~" t '-::'::1,':;'

_ [JJ OJ ([I 1 3 : 00

:!~~~IQ. I ~

:T a ~ ~ : : ~ See diagram 5

See d .... s See diaqrarn S ~ J ·l I L;:"L tachometer

vehicle speed sensor lnstrcment cluster ~

See diagram 5 See diagram 8 See diagram 2

vehicle speed sensor alarm indicator starter inhibitor relay

See diagram 5 fuel pump

Wire colours Key to Items
Bk Black Na Natural 1 Battery
Bn Brown 09 Orange 2 Ignition switch
Bu Blue Rd Red 3 Auxiliary fuse box
DG Dark green Sr Silver c eo power hold relay
Gn Green VI Violet I = fuel pump relay
Gy Grey Wh White 4 Central fusebox
LG Light green Ve Yellow 145 Engine management control unit
146 Spark plug Diagram 15

147 Ign)tion coil

149 Throttle position sensor

150 Engine coolant temp. sensor 151 Power steering pressure switch 152 Oxygen sensor

153 Canister purge solenoid 154 Fuel injector

155 Idle speed control valve

156 Inertia switch

157 Camshaft position sensor 158 Crankshaft position sensor 159 Clutch switch

165 Inlet air temperature sensor 166 MAP sensor

H32259

Engine management 1AL Zetec SE

* F34 connected - 95 octane F34 disconnected - 91 octane

JJJJ c.o.

alarm system
(not shown)
~ ~
(Il rt~~
::::. (Il (Il ~~ I!i!
JJ " '" o G5 0
c. ff ~ ~ '"
t iit
... '" .. ~ '" '"
en '" -.; cc L

tn

~ f~.~ ril r;.I. r;I~1 ~

L;- x l· 7-;; L;'

1 1 1 1 1

'I Y 1 T Y (Il

gl ~ ~ ~ s ~ ~ ~

______ Ol._---- ... -_- .. _." .. _~J~~::l"~ veh~~;~=~~~sor

See diagram 5

S~~~i~~~~ 5 See di.agram 4 See diagram 3 instrument cluster

AlC Wide open high speed See diagram 8

throttle relay cooling fan relay alarm Ind icator

m I! n! 1

~<:<>:<c(ii :E S. ~ G)

::rCIJOJOJc c- C! <'<

I " c "I II iii

'i' ~ See diagram 9

g' diagnostic socket

See diagram 4 AlC cycling SWitch

See diagram 5 Tachometer

See diagram 5 check engine warning light

See diagram 2 alternator

See diagram 2 starter InhibITor relay

Wire colours Key to items Diagram 16
Bk Black Na Natural 1 Battery 149 Throttle position sensor 159 Clutch switch
Bn Brown 09 Orange 2 Ignition switch 151 Power steering pressure switch 165 I nlet air temperature sensor
Bu Blue Rd Red 3 Auxiliary fusebox 152 Oxygen sensor 166 MAP sensor
DG Dark green Sr Silver c = power hold relay 1.53 Canister purge solenoid i 67 Cylinder head temperature sensor
Gn Green Vl Violet I = fuel pump relay 154 Fuel injector f68 Canister vent valve
Gy Grey Wh White 4 Central fusebox 155 Idle speed control valve 1 69 Knock sensor
LG Lighl green Ye Yellow 145 Engine management control unit 156 Inertia switch
146 Spark plug 157 Camshaft position sensor
147 Ignition coil 158 Crankshaft position sensor
H32260 ! !!IT~!IT

1~ ~~~~~fltll

~ -:- ~,~~~~~~~r~:~et

~ (li) See diagram 2

2l ~ se::,:;:: 5

.. tachometer

'-mi

See diagram 2

1 starter inhibitor relay

'i' See diagram 4

\. Bk ::!...., Ale cycling switch

See diagram 5 vehicle speed sensor

See diagram?

VVOg -- fuel pump

See diagram 5 instrument cluster

See diagram 8 alarm indicator

~
OJ OJ OJ
~ <:C ~
G1
::T :J to
f'~
Q
'WhNI"(
alarm system
(not used)
~
~ \l! Wire colours
Bk Black Na Natural
Bn Brown Og Orange
Bu Blue Ad Red
DG Dark green Sr Silver
Gn Green Vt Violet
Gy' Grey Wh White
~ LG Light green 'Ie Yellow Key to items

1 Battery

2 Ignition switch'

3 Auxiliaryfusebox

b = fuel heater relay c = power hold relay m = glow plug r~jay

4 Central fusebox

145 Engine management control unit

Diagram 17

150 Engine coolant temp. sensor 158 Crankshaft position sensor 175 Fuel heater

176 Glow plugs

177 EGR solenoid valve

178 Idle speed .rnotor (models with . air conditlonlnq only)

179 EGR valve position sensor

1 BO Diesel pump unit

a . = partial load advance solenoid

b = fu.el lever variable resistor sensor c = cold start solenoid valve

d '" fuel shut-off solenoid

1132261

Engine management 1.8L Diesel Endura DE

: ~ * '" ~ ldle adjust' contr ol

.... I-:-(:};8><-:::(:;5j-A""~~:J

I __ ' , .!

See diagram 12 multifunction electronic module

See diagram 2 alternator warning light

m m to m to to ~ to
to !ii <!: ~ ~ <;:
'" :IJ JJ 0 to
<0 c
1
23 24 51 76 77 103 9 71 97 47
38 29 83 1 E1.151 55

21

22

68 17 15 16 13

18

80

91

35

90 25

89 45

104 41 69

See diagram 4 air conditionlnq dual pressure switch

~~-------------BNBu

~:::~~::::::~~J

~)=Ye/BU'"

See diagram 4 NC cycling switch

Wire colours

Key to items

Diagram 18

Bk Bn Bu DG Gn Gy LG

Black Na Natural

Brown Og Orange

Blue Rd Red

Dark green Sr Silver

Green Vt Violet

Grey Wh White

Light green Ye Yellow

1 2 3

Battery

Ignition switch Auxiliary fusebox

c = power hold relay rn = glow plug relay

n = injector pump power relay

o = auxiliary coolant heater relay 2

4 Central fusebox

145 Engine management control unit 158 Crankshaft position sensor

"159 CI utch switch

165 Inlet air temperature sensor 166 MAP sensor

167 Cyllnderhead temperature sensor

176 Glow plugs

177 EGR solenoid valve

179 EGR valve position sensor 180 Diesel pump unit

1 85 Auxiliary coolant heater relay 1 186 Accelerator position sensor 187 Auxi liary coolant heater

H32262

Engine management 1.8L Diesel Endura DI

See diagram 4 NC wide open throttle relay

:IJ:IJ 0.0.

,

,

I

,

I ,.

I

Bkrt,

34

90 35 14

46

! - .
98
11451
31 92 66 23 51 77 96

~)"ii'

~;;;: ;;;: :I5 ~ ~

i;l "'~ ~1'

"~ "--C""'C::::::::::r)- BnlGn

~"",,\)-jil-i'_-------- BnlGn --41----1--..,

b f.. BnlBu --1----+---'

rn See diagram 6 See diagram 6

2 3 1 stop light reversing light switch

(manual only)

~~==============~================~

See diagram 5 instrument cluster

See diagram 3 cooling fan relay

See diagram 3 See diagram 5

high coaling speed fan relay vehicle speed sensor