Grinding & Dispersing

Laboratory agitator bead mill LABSTAR

Test with the best!

our technology
YOUR SUCCESS
The Machine

For the Laboratory of Today

The LABSTAR enables you to work scien- Advantages

tifically and professionally on chal-
 Clean working
lenging research and development
tasks and, at the same time, is easy to  Easy operation
operate. The grinding results with fine-
 Minimum product amounts
nesses down to the nanometer range
allow an exact scale-up to production  Versatile applications
size machines.
 Information gathering
 You seek precision and know-how.  High reproducibility
 Achieved results shall be exactly  Exact scale-up
reproducible.

 You want to be totally flexible and

not restricted in your exploratory
spirit.

… our LABSTAR is an extremely flex-

ible laboratory mill that will make you
workaday life easier.

2
Grinding with this Mill is Fun

It supplies the information you need mechanical seal. The drive of the systems. The machine can therefore be
today with results which are talked agitator is infinitely adjustable directly used in single or multi pass operation,
about tomorrow. The mill is designed via a frequency-controlled three-phase circulation operation, pendulum oper-
as a table model and is thus very user- motor. The rotor slotted pipe separa- ation or in discontinuous operation.
friendly. One operating position and tion system keeps the grinding beads Different materials like NElast-linings,
maintenance positions make prepa- in the grinding chamber and allows ceramic and special steels guarantee
ration work and cleaning simple. The the use of smallest beads (micro product compatibility in a very wide-
bearings of the mill are protected beads). The modular system enables a ranged field of application.
by a double-acting cassette-type simple conversion to different grinding

3
 Operating Controls

Scientific Academic Working ...

The basic equipment of the LABSTAR is a by additional measuring points and

lab machine ready for operation. It has supplies all information for a scien-
a wide safety system which switches tific/academic working. The achieved
off the machine in case of failure and process data is capable of scale-up
avoids any damage of product and in connection with the determined
machine. An enlarged version of the grinding chamber geometry and can
monitoring/control system gathers be applied to production machines.
all process relevant technical data

LABDAT ©

LABDAT © is a software especially

developed for the LABSTAR and
serves the documentation and
analysis of test data. The software
enables an automatic collection
of data and calculates at the same
time a lot of scientific values which
are helpful for principal research
and scale-up.
The complete data record can be
saved or printed as protocol. If
changes resp. additional notes are
necessary the saved data can be
input again.

Operating interface of the LABDAT © software

4
Operation Terminals

Standard terminal

The following information is captured with the standard terminal:

 Power input in kW

 Agitator speed
Alternative
 Pump speed
With the enhanced terminal
you will be able to capture the
relevant data for your specific
application.

Version: Standard terminal

Special terminal

The following information is captured with the special terminal:

Actual values Nominal values Failure indication

 Agitator speed  Product pressure MAX  Sealing fluid level MIN

 Pump speed  Product temperature MAX  Sealing fluid pressure MIN

 Product pressure  Pre-select values energy input (cir-  Grinding chamber MAX
culation operation)
 Product temperature  Product temperature MAX

 Power input of the main drive in kW

 Sum of energy input in kWh Alternative

(circulation operation)
Alternatively a color graphic
 Pre-select value of the total energy terminal can be supplied with
input (circulation operation) which you will be able to
store and call up additional
formulations.

Version: Special terminal

5
 Alternative Specifications

The Grinding Systems

The LABSTAR has no limits regarding

application possibilities. All known
NETZSCH grinding systems can be
fitted to the LABSTAR.

System ZETA®

World-wide, a synonym for high speed

circulation - our agitator bead mill
LMZ can be provided as a laboratory
machine.
The circulation operation enables pro-
cesses achieving high reproducible
product qualities.
Also for this system a ceramic version
is available not only for metal-free
grinding.

Circulation grinding system ZETA®

System TRINEX®

The further development of the

improved MOLINEX grinding system is a
triple concentrically mounted system,
which enables a higher energy density
per ltr. of grinding chamber volume. In
connection with the classifying rotor
a development which is based on the
rotor slotted pipe system - this grinding
system allows the use of micro beads
in a dia-meter range of 0.3 mm up
to 2.4 mm. The system TRINEX® can
also be supplied in grinding chamber
design NElast for working of abrasive
materials.
Disk grinding system TRINEX®

6
Materials

The grinding systems TRINEX® and ZETA® Agitator shaft/

Grinding
at a glance: Floor/
chamber
Flange
Cr-Ni-steel

NElast

Polyamide

NETZSCH-CERAM Z

NETZSCH-CERAM Z NElast

NETZSCH-CERAM Z Polyamide

NETZSCH-CERAM C NETZSCH-CERAM N

NETZSCH-CERAM C NElast
Pharma Design

For pharmaceutical applications ulti-

mate demands are made on the selec-
tion of materials, the surface condi-
tions as well as the process monitoring
and control. The Pharma LABSTAR offers
the best solution for such compre-
hensive requirements. The complete
module in GMP-design is made of
stainless steel AISI 304. It is cavity-free
and sterilizable and all product-wetted
parts are made of AISI 316 L with Ra
0.5 μm. Of course, you can opt for
either the ZETA® or the TRINEX® grinding
system. During the grinding process all
process relevant data are captured and
shown on an integrated color graphic
display. The comprehensive moni-
toring and control of the individual
process steps, like for example the
sterilization process of the grinding
process, guarantee highest reproduci-
bility and safety in operation.
Pharma design-LABSTAR
TAR

7
 Handling & Technical Data

Very Simple Handling

The LABSTAR is very versatile in its position swivel mode. The upright discharge of the grinding beads.
design. Considerable thought has position to enable quick efficient bead All fittings can be removed simply
gone into the operational functions loading, the horizontal operating and quickly by the operator without
from an operator’s point of view. position and the declined downward the need of an engineer or the use of
The LABSTAR is designed with a three position for simple and residue free specialist tools.

Preparation Grinding and sampling Discharging and cleaning

Technical Data

LABSTAR
Type MINISERIES (**) MICROSERIES (**)
ZETA® TRINEX®
Speed range [min-1] 1 000 - 4 500 1 000 - 4 500 1 000 - 4 500

Grinding media diameter [mm] 0.1 - 2.0 0.3 - 2.4 0.05 - 2.0 0.05 - 0.8

Grinding media volume (100%) [ml] 530 660 200 100

Grinding chamber volume [ml] 620 910 240 120

Batch size circulation operation [l] 1.2 - 7.0 (15) 1.5 - 7.0 (15) 0.5 - 7.0 0.4 - 7.0

Batch size discontinuous operation [ml] (*) 410 625 148 74

(*) (**)
grinding media volume (85%) conversion kit

8
 LABSTAR  Product inlet Ø 9.5  Weight of the LABSTAR approx. 150 kg

Operating terminal  Product outlet Ø 9.5  Weight of the pump approx. 45 kg
 Pump (hose pump, gear pump,  Cooling water inlet Ø 13  Drive 3.0 kW 400 V 50 Hz 3 phases
diaphragm pump or eccentric crew
 Cooling water outlet Ø 13  Pump motor 0.37 kW 400 V 50 Hz
pump)
 Compressed air connection Ø 13 3 phases
 Batch tank
 Switchbox (not shown) for separate
 Agitator on support
assembly (1 000 x 1 200 x 350 mm)

9
 Variation Possibilities
The Applications

Flexibility without Limits

The range of variation of the multi- chamber designs with 230 ml and the
functional laboratory mill LABSTAR has MICROSERIES with 110 ml.
been extended by a further develop- A special conversion kit was developed
ment. Now you can not only choose that enables short assembly times. This
between the scaleable TRINEX® and new feature makes the LABSTAR the most
ZETA® grinding systems in a variety of flexible allround laboratory mill avail-
materials but the LABSTAR can change able on the market.
over to the smaller MINISERIES grinding

MINISERIES

LABSTAR

MICROSERIES

10
Applications

 Printing inks

 Paints

 Pigments, dyes (textile, plastic, film)

 Pigment preparations

 Pigment production (phthalo blue

conversion)

 Filler and coatings of plastics

 Plant protectives

 Magnetic coatings
 High tech products: color filter,
polishing agents for electronic
parts, ITO, ...

 Pharmaceuticals, cosmetics
(sun protection)

 Paper coatings

 Nanoapplications
- LCD (liquid crystal display)
- MLCC (multi layer ceramic apacitor)

11
Business Unit Grinding & Dispersing – The World’s Leading Grinding Technology

NETZSCH-Feinmahltechnik GmbH NETZSCH-CONDUX Mahltechnik GmbH NETZSCH Vakumix GmbH

Selb, Germany Hanau, Germany Weyhe-Dreye, Germany

NETZSCH Lohnmahltechnik GmbH NETZSCH España, S.A. ZAO NETZSCH Tula

Bobingen, Germany Terrassa/Barcelona, Spain Tula, Russia

NETZSCH Premier Technologies, LLC. NETZSCH Mastermix Ltd. NETZSCH Makine Sanayi ve Ticaret Ltd. Sti.
Exton PA, USA Lichfield, Great Britain Izmir, Turkey

NETZSCH Indústria e Comércio de NETZSCH (Shanghai) Machinery and

Equipamentos de Moagem Ltda. Instruments Co., Ltd.
Pomerode, Brazil Shanghai, China

NETZSCH Korea Co. Ltd. NETZSCH Technologies India Private Ltd.,

Goyang, Korea Chennai, India

The NETZSCH Group is a mid-sized, family-owned German company engaging in

the manufacture of machinery and instrumentation with worldwide production,
sales, and service branches.
The three Business Units – Analyzing & Testing, Grinding & Dispersing and
Pumps & Systems – provide tailored solutions for highest-level needs. Over
3 000 employees at 163 sales and production centers in 28 countries across
the globe guarantee that expert service is never far from our customers.

G&D · LABSTAR / 12· EN · 05/14 · Technical specifications are subject to change.

NETZSCH-Feinmahltechnik GmbH
Sedanstraße 70
95100 Selb
Germany
Tel.: +49 9287 797-0
Fax: +49 9287 797 149
[Link]@[Link] [Link]