Diagnostic
Light & MediumTrucks
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Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
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Wireless Future Products
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Transmission Light & MediumTrucks
Wireless Future Products
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Cables
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Transmission Light & MediumTrucks
Wireless Future Products
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Cables
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Transmission Light & MediumTrucks
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Heavy-Duty Diagnostic
Product Catalog
A S o l u t i o n f o r E vEr y S i t uAt i o n
2329 East Walton Blvd., Auburn Hills, MI 48326
Toll Free: 800-639-6774
Customer Service Option 1
Technical Support Option 2
Repair/Service Option 3
Fax: 248-232-6611
[email protected]
[email protected]
© 2008 IDSC Holdings LLC. All rights reserved.
NEXIQ Technologies, Brake-Link, Pro-Link GRAPHIQ, USB-Link and Wireless Vehicle-Link are trademarks
of IDSC Holdings LLC.
Other product and company names mentioned herein may be the trademarks of their respective
owners. Pictures for illustration purposes only. Specifications subject to change without notice.
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
kes
les
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Diagnostic Tools 3
Engines 4–5
Transmissions 6
Brakes 6
Light and Medium Trucks 6
Cables and Accessories 7
PC to Vehicle Interfaces 8
Software/Interface Capability 9
Publications/Manuals 10
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Table of Contents
Brake-Link
TM
Tractor/Trailer ABS
Pro-Link GRAPHIQ
TM
Kit
Key features
• 3.8” Color VGA sunlight readable color display
• Graph up to four selected parameters to view relationships
and trends over time
• Display eight lines of data in text mode with GRAPHIQ
enhanced applications
• Compatible with existing Multi-Protocol Cartridge and Pro-Link
applications which display four lines of data
• View and graph data points simultaneously
• Provides real-time vehicle data in graph or text modes
• RS-232 port for modem connection
• Create custom data lists
• Troubleshoot driveability, ABS, body control and other systems
• On-screen trouble code definitions
• Easy-to-use menus and message screens
Coverage
• Meritor WABCO Easy-Stop
and Enhanced Easy-Stop
• Meritor WABCO D&E Series Tractor
• Bendix EC-30, EC-30T, and EC-17
• Haldex PLC, PLC Plus and PLC Select
• Eaton GEN4 and GEN5
• Wabash National MBS-1P
and MBS-2
Kit includes
• Pro-Link GRAPHIQ scan tool
• GRAPHIQ Heavy-Duty Standard
application card—PN 806008
• Multi-Protocol Cartridge
• 6-pin Deutsch adapter
• 9-pin Deutsch adapter
• Power and data cable
• Fault Code Guide
• User manuals
• Carrying case
PN 188001
PN 116021
Brake-Link does it all. It’s the
all-inclusive diagnostic brake
tool that interfaces with:
• WABCO • Eaton
• Bendix • Wabash
• Haldex
The Pro-Link GRAPHIQ
If you’re maintaining an older fleet, the Pro-Link GRAPHIQ is the tool
you’re looking for. It has 24 proprietary applications from which to choose.
Pro-Link iQ is built for today’s fleet and the fleet of the future, while the
Pro-Link GRAPHIQ supports your older fleet vehicles.
Introducing the next
generation in
diagnostic scan tools
The Pro-Link iQ is the new standard
in hand-held diagnostic scanning
tools for commercial vehicles. This
easy-to-use diagnostic tool is designed
to help you diagnose your engine,
brake, and transmission failures.
This is the hardware designed to
support today’s vehicles, as well
as the more complex vehicles of
tomorrow. Using simple menus and
message screens, the Pro-Link iQ
has been designed to guide
technicians through even the most
complicated vehicle test.
Conveniently test the following:
• Trailer ABS system with
PLC communications
• Auto-detect the OEM’s ECU
system configuration
• View and clear current and
historic faults
• Actuate modulators and valves
• Cycle of the brake retarder relays
WABCO and Bendix tractor/trailer
anti-lock brake systems
Diagnostic Tools
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
www.nexiq.com | 800-639-6774
Pro-Link iQ
TM
Kit
PN 616001
Kit includes
• PRO-LINK iQ scan tool
• iQ Heavy-Duty Standard
application —PN 888008
• Power and data cable
• 6-pin Deutsch adapter
• 9-pin Deutsch adapter
• 2-cell battery pack
• CD manual/driver
• Stylus pen
• Carrying case
• Larger, sharper color graphics
• More information clearly
displayed
• Faster data downloads
• Portable and powerful
4 www.nexiq.com | 800-639-6774
When shopping for heavy-duty truck diagnostic applications,
most customers are looking for five basic types of information:
• Fault codes • Customizable parameters
• Proprietary data lists • Special tests
• Trip data
The NEXIQ applications in this catalog are divided into three categories:
Engines, Transmissions, and Brakes. Not all of the applications provide all
Note:GRAPHIQ application cards and cartridges are not required or compatible with the Pro-Link iQ.
They are, however, compatible with older versions of
the Pro-Link, the Pro-Link 9000, and the Pro-Link Plus. To work properly, GRAPHIQ application cards
require a Multi-Protocol Cartridge (MPC), PN 208040.
of the information in exactly the same way, but given the application, you can
perform some combination of the following:
• Read proprietary fault codes
• Clear proprietary fault codes
• View data lists (for example,
sensors, switch status,
proprietary data lists)
Use the remainder of entries in this section to determine the applications
that best meet your requirements.
• View and reset trip information
• Perform special tests
(for example, cylinder tests,
injector tests, etc.)
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Engines
Overview
Detroit Diesel—Applications
Caterpillar—Applications
GRAPHIQ Application Card
DDEC V
2004–2006 PN 804218
DDEC III/IV
1995–2005 PN 805015
DDEC Mercedes-Benz
2001–2006 PN 804031
GRAPHIQ Cartridge
DDEC II and III
1988–1998 PN 208026
DDEC II and III Spanish
1988–1998 PN 208026S
DDEC I and II
1986–1992 PN 201007
iQ Software
DDEC Suite—DDEC III, IV, V 1995–2006 PN 888015
GRAPHIQ Cartridge
CAT
1990–2003 PN 202024
GRAPHIQ Application Card
CAT
®
ACERT
TM
2003–2006 PN 807024
iQ Software
CAT
ACERT
TM
2003–2006 PN 888024
iQ Adapter (see Cables, page 7)
Not included with the kit
HD/J1962—GM truck w/CAT engines
PN 488009
Brakes
Cables
Engine Diagnostic
T ransmission Light & MediumTrucks
Wireless Future P roducts
GRAPHIQ Adapter (see Cables, page 7)
Not included with the kit
J1962 for GMC trucks with CAT engine PN 404009
Brakes
Cables
Engine Diagnostic
T ransmission Light & MediumTrucks
Wireless Future P roducts
Common Adapter (see page 7)
Not included with either kit
12-pin GM adapter
PN 401003
Brakes
Cables
Engine Diagnostic
T ransmission Light & MediumTrucks
Wireless Future P roducts
Common Adapters (see page 7)
Not included with either kit
9-pin Caterpillar Deutsch 1990–1995 PN 401015
9-pin Caterpillar “T”
1990–1993 PN 401014
Brakes
Cables
Engine Diagnostic
T ransmission Light & MediumTrucks
Wireless Future P roducts
5 www.nexiq.com | 800-639-6774
Engines
International—Applications
Mack—Applications
Volvo—Applications
Heavy-Duty Standard—Application
A generic (i.e., Engines,
Transmissions, and Brakes)
application that provides access to
limited, non-proprietary diagnostic
information. Use HDS to:
• Read active fault codes
• Read and clear inactive
fault codes
• View non-proprietary
parameters
• Read trip information
The difference between HDS
and our other applications:
• It’s generic
• You cannot change parameters or
run special tests
• HDS does not support Allison,
Isuzu, or Hino
Brakes
Cables
Engine Diagnostic
Transmission Light & Me
Wireless Fu
GRAPHIQ Application Card
Navistar Navpak
1998–2004 PN 804010
GRAPHIQ Cartridge
Navistar MRD
1994–1998 PN 204032
Kelsey Hayes (International Hydraulic ABS)
1998–2002 PN 208044
iQ Software
International
—Engine
1994–2006 PN 888010
GRAPHIQ Application Card
V-MAC III (V6.2 Step 8)
1999–2004 PN 804011
GRAPHIQ Cartridge
V-MAC II
1995–1998 PN 208037
V-MAC I
1990–1995 PN 203010
GRAPHIQ Application Card
Vectro II
1999–2002 PN 809112
GRAPHIQ Cartridge
VED 12
1987–1998 PN 207031
GRAPHIQ Application Card
HDS—Medium/Heavy-Duty Trucks
1989–2007 PN 806008
iQ Software
HDS—Medium/Heavy-Duty Trucks
1989–2007 PN 888008
Common Adapter (see page 7)
Not included with either kit
8-pin AMP
1994–1995 PN 401012
Brakes
Cables
Engine Diagnostic
T ransmission Light & MediumTrucks
Wireless Future P roducts
6 www.nexiq.com | 800-639-6774
Heavy-Duty Transmission—Applications
Heavy-Duty ABS—Applications
The Heavy-Duty ABS application
provides diagnostic ABS information
for both tractors and trailers. You can
view proprietary information and run
special tests.
The Heavy-Duty Transmission
application enables you to view
proprietary information and run
special tests.
LMT—Applications
Enhanced coverage for foreign and
domestic gas and diesel engines,
including the following:
Ford
• ’03–’04 6.0L Powerstroke*
• ’99–’03 7.3L Powerstroke
GM
• ’01–’04 6.6L Duramax
• ’99–’03 6.5L Diesel
Chrysler
• ’99–’04 5.9L Cummins
Also covers transmissions, ABS and
airbag systems.
*Pro-Link GRAPHIQ required
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Transmissions
Brakes
Cables
Engine Diagnostic
Transmission Light & MediumTrucks
Wireless Future Products
Brakes
Diagnostic
Light & MediumTrucks
ss Future Products
Light and Medium Trucks
GRAPHIQ Application Card
Allison WTEC II and III
(includes CEC1) PN 805005
Allison CEC I and II
PN 804009
ZF Meritor Transmission
PN 801017
Dana/Eaton RoadRanger
PN 804001
iQ Software
Allison Suite
1K/2K, WTEC, CEC1 PN 888005
GRAPHIQ Application Card
Meritor WABCO ABS
2.61 W/PLC PN 804014
Meritor WABCO
Hydraulic ABS PN 804025
Bendix Application ABS
PN 805013
Dana/Eaton RoadRanger
PN 804001
GRAPHIQ Cartridge
Kelsey-Hayes (International Hydraulic ABS)
1998–2002 PN 208044
iQ Software
Meritor WABCO Suite
Air and Hydraulic PN 888014
GRAPHIQ Cartridge
LMT
1999–2004 PN 205005*
LMT
1981–2001 PN 201048
PLC Converter Kit*
PN 601020
iQ Software
OBD II—Generic
1996–2006 PN 888076
*Required for newer trailers
V-MAC II adapter
PN 401000
Power and data cable PN 501002A
Data cable
PN 501003A
Cables and Accessories
Additional Adapters and Cables for Pro-Link GRAPHIQ
Common Adapters and Cables for both Pro-Link iQ and GRAPHIQ
The cables included with
the kits meet the needs
of most customers. If
you are uncertain about
additional cables (i.e.,
cables not included with
the kit), please contact
NEXIQ Technical
Support for information
and guidance.
Brakes
Cables
Engine
Transmissio
www.nexiq.com | 800-639-6774
6-pin Deutsch adapter
PN 404024
HD 2-pin Cummins adapter PN 401013
9-pin Deutsch adapter
PN 405028
HD Caterpillar adapter
PN 401014
J1962 for GMC trucks w/CAT engine
PN 404009
9-pin Deutsch to Atari (Cat) PN 401015
Power cable
PN 501004A
Additional Cables and Accessories for Pro-Link iQ
9-pin Deutsch adapter
PN 488028
HD/1962—
GM truck w/ CAT engine PN 488009
OBD II/J1962
PN 488013
AC adapter
PN 488099
Stylus pen
PN 1402-813
6-pin Deutsch adapter
PN 488024
2-cell battery pack
PN 4001-018
4-cell battery pack
PN 4001-019
Screen protector
PN 2450-801A
Carrying case
PN 218006
USB-Link
TM
The USB-Link
TM
is designed to work
with all your OEM heavy-duty
applications for both your diagnostic
and reprogramming needs. So stop
looking for an adapter that is application
specific because the USB-Link
TM
works with all of them, and you have
a choice of connections wired or
wireless up to 100 ft.
Protocol coverage
• J1708
• J1939/CAN
• High Speed CAN
• ISO-9141
• J1850
• ALDL
Features
• Wireless connectivity
using 802.11
• 300 ft. range
• Supports Windows 98, 98SE,
2000 and XP
• Network capability
WIRELESS
WIRELESS
PN 125032
Wireless Vehicle-Link
TM
PN 122048
The Wireless Vehicle-Link (WVL) is the
first wireless PC-to-vehicle interface for
communicating with heavy-duty data
bus protocols. The WVL provides a
state-of-the-art diagnostic interface
for heavy-duty truck applications with
a range for up to 300 ft. using 802.11.
Transmission Light & MediumTrucks
Wireless Future Products
PC to Vehicle Interfaces
www.nexiq.com | 800-639-6774
Protocol coverage
• J1708
• Dual–J1939/CAN
• Dual–High Speed CAN
• ISO-9141
• KW2000
• J1850
• ALDL
Features
• Easy USB connectivity
• Wireless connectivity thru
Bluetooth
• Supports Windows 2000 and XP
• CE compliant
Includes
• USB Link
• 15 ft. USB cable
• Drivers installation CD
and guide
• 6- and 9-pin “Y”
Deutsch adapter
Optional
• Bluetooth dongle for your PC or
Laptop—PN 405001
Includes
• Wireless Vehicle Link adapter
• 802.11 PCMCIAcard
• 6- and 9-pin Deutsch adapter
• Driver installation CD
• User manual
Additional Adapters for PC to Vehicle Interfaces
J1962 for GMC trucks w/CAT engine
PN 444009
OBD II adapter
PN 448013
6- and 9-pin “Y” Deutsch adapter
PN 405048
Application USB-Link WVL
Detroit Diesel Diagnostic Link 3 3
CAT Electronic Technician 3 3
Cummins Insite 3 3
Hino eXplorer 3 N/A
International MD Fleet 3 3
V-MAC Service Tools 3 3
VCAD Elite Mack/Volvo 3 3
Allison DOC (1939–1k/2k) 3 3
Allison DOC (J1850–1k/2k) 3 3
Allison DOC (1708–WTEC) 3 3
Eaton ServiceRanger 3 3
Bendix Acom 3 3
WABCO Toolbox 3 3
Freightliner ServiceLink 3 3
International ABS 3 3
International DLB 3 3
International Intune 3 3
Use the table on the right to check
whether the software application
you are using is compatible with
the PC to vehicle interface tools in
the chart. Not all applications are
included. If you are unsure about an
application not listed, or you need
more information, please contact
NEXIQ Technical Support. A technical
support specialist will be happy to
help you make the right choice.
Software/Interface Capability
www.nexiq.com | 800-639-6774
NEXIQ Fault Code Guide
You’ve been looking for better fault code information.
Now you’ve got it.
Everyone in the industry has been looking for that one place
to find the medium
and heavy-duty fault code information they need. Now that “one place”
is
here—the NEXIQ Fault Code Guide. This newly published reference guide from
NEXIQ Technologies
consolidates medium and heavy-duty fault code
information into one book.
PN 906008
Pro-Link iQ CD Manual/Drivers
A collection of all Pro-Link iQ application and user manuals.
Included with Pro-Link iQ kit and any iQ application
Pro-Link Product Information CD
PN 857049
Pro-Link Training DVD
PN 915002
10
PN 858089
A collection of more than 10 current user manuals in portable document format
(PDF). Included is the most up-to-date version of the Adobe Reader. This CD
enables you to get the product information you need quickly on CD.
You can also
print individual pages for quick reference.
Included with Pro-Link GRAPHIQ kit
A quick overview of Pro-Link features for first-time Pro-
Link users.
Included with Pro-Link GRAPHIQ kit
Cables Transmission Light & MediumTrucks
Wireless Future Products
Publications/Manuals
www.nexiq.com | 800-639-6774
Key features
• MID, PID, SID, and FMI
industry-standard descriptions with
NEXIQ Pro-Link
cross-reference
• Diagnostic trouble codes for
engines, transmissions, and
anti-lock brakes all in one place
• Sensor descriptions and illustrations
• List of acronyms and
abbreviations
Repair and Service Procedure
The NEXIQ Product Service Department is always happy to help with your repair and service needs.
NEXIQ requires a RMA (Return Materials Authorization) process for the NEXIQ Product Service
Department. For all repairs and rework, we require a RMA number to be issued. To obtain an RMA
number, please call 1-800-639-6774 and select option 3. This will take you to the Product Service
Department who will then take your information and issue an RMA number. If the repair or rework
is out of warranty, a credit card or COD authorization must be provided to cover the cost of the
repair. The customer is responsible for all shipping and handling charges on non-warranty repairs
and rework.
The RMA number MUST appear clearly on the outside of the shipping
box when being
shipped to NEXIQ. Any package sent to the NEXIQ Product Service
Department without an
RMA number on the shipping box, will be REFUSED and
returned to sender, unopened.
NEXIQ will make every effort to repair and/or replace the items returned with a proper RMA
number within 48 hours of receipt. We appreciate your co-operation in this continued effort to
provide efficient, timely product service and support.
NEXIQ offers the following support:
• FAQs and troubleshooting at www.nexiq.com
• FREE technical support during business hours (EST)
• FREE training DVD with kit purchase
