Shell Global Solutions
Overview of Shell Gasification Projects
Gasification Technology Conference
October 7-10, 2001
P.L. Zuideveld
Shell Global Solutions 1
PROJECT OVERVIEW
Indian Oil Company - EIRP Project
Dongting Project
OPERATION OF RECENT PROJECTS
Pernis
Demkolec
SHELL GAS-TO-LIQUIDS PLANS
Shell Global Solutions 2
Shell Gasification Technology in Operatio
Shell Global Solutions 3
Recent Projects with SGP-SCGP
Technology
Owner Location Feedstock Syngas Final Start-up
t/ d 10 6 Nm3/ d product
Demkolec Buggenum, NL 2000 Coal 4.0 Power 1994
Shell Rotterdam, NL 1650 VFCR 4.7 H2/ power 1997
Lanzhou Chem. Lanzhou, PRC 700 VR 2.1 Chem. 1998
Chemopetrol Litvinov, CZ 1250 VFCR 3.6 Chem/ H2 2001(R)
Lucky Goldstar Naju, Korea 225 VR 0.7 Chem. 2001(E)
Shuanghuan Chem. Yingcheng, PRC 900 Coal 1.3 Chem. 2004
Sinopec/ Shell Dongting, PRC 2000 Coal 3.4 Chem. 2004
AGIP Petroli Sannazzaro, IT 1200 VFCR 3.4 Power/ H2 2004
Indian Oil Co. Paradip, India 2300 Coke 5.0 Power/ H2 2004
Sulcis Sardinia, IT 5000 Coal 7.0 Power 2005
Sinopec/ Shell Hubei, PRC 2000 Coal 3.4 Chem. 2005
Sinopec/ Shell Anqing, PRC 2000 Coal 3.4 Chem. 2005
Shell Global Solutions 4
PROJECT OVERVIEW
Indian Oil Company - EIRP Project
Dongting Project
OPERATION OF RECENT PROJECTS
Pernis
Demkolec
SHELL GAS-TO-LIQUIDS PLANS
Shell Global Solutions 5
Eastern India Refinery project
ASU H2S to ~256 MWt/h
Claus unit clean syngas to GT’s Power / Utilities
Oxygen
2470 t/d offgas ~90 MWth
H2S/ bulk
SCGP syngas COS 2 stage CO2 PSA
Petcoke (2+1) scrub. removal shift wash
2287
gasification unit hydrogen plant
t/d max.
CO2 to Hydrogen
atmosphere ~230 t/d
Shell Global Solutions 6
PROJECT OVERVIEW
Indian Oil Company - EIRP Project
Dongting Project
OPERATION OF RECENT PROJECTS
Pernis
Demkolec
SHELL GAS-TO-LIQUIDS PLANS
Shell Global Solutions 7
Wuhan
Dongting Coal
Gasification Project
Yueyang City,
Hunan Province
Shell Global Solutions 8
Dongting Coal Gasification Project - Project
Scope
50%/50% Sinopec/Shell
Gas Treating Plant
The Coal Gasification Plant - 100% Sinopec invest.
crude
syngas Shift, NH3
ASU Gasific.
Gas Treating H2 Synth.
Coal Urea
Yard plant
Shell Global Solutions 9
Dongting Coal Gasification Project - Project
Scale
Coal gasification : 2000 t/d
Syngas production : 142,000 Nm3/hr
(CO+H2)
Capital Investment : 150 million US$
Ready-For-Start-Up : 2nd half 2004
Shell Global Solutions 10
Shell Gasification Plants and Projects
Inner Fushun
Operating
Mongolia
plants
Yantai
IGCC
Zibu Gasification
Anqing projects
LanzhouZhijiang
(Hubei)
Jiujiang
Yingcheng
Dongting
Chang-Bin
(Taipower)
Shell Global Solutions 11
Yingcheng Coal Gasification Project
Plant owner : Hubei Shuanghuan
Chemical Group
Location : Yingcheng, Hubei
Province
Coal gasification : 910 t/d
Syngas production : 55,000 Nm3/hr (CO+H2)
Ready-for-Start-Up : 1st half 2004
Shell Global Solutions 12
PROJECT OVERVIEW
Indian Oil Company - EIRP Project
Dongting Project
OPERATION OF RECENT PROJECTS
Pernis
Demkolec
SHELL GAS-TO-LIQUIDS PLANS
Shell Global Solutions 13
Shell Pernis Refinery, NL (SGHP)
1650 t/d VACUUM FLASHED CRACKED RESIDUE (VFCR)
2/3 FOR HYDROGEN
1/3 FOR COMBINED CYCLE POWER GENERATION
VERY STABLE OPERATION
AVAILABILITY: Q4, 2000 TILL NOW (3 GASIFIERS)
AV. PLANNED OUTAGES: 4%
AV. UNPLANNED OUTAGES: 1%
AV. EXTERNAL CAUSES: 4%
YEARLY PRODUCTION/DESIGN CAP: 87%
YEARLY HYDROGEN PRODUCTION/DESIGN: 100%
GASIFICATION/GAS TREATING/HYDROGEN MANUFACT. : NO
OUTAGES
CONCLUSION: THE CONCEPT WORKS
Shell Global Solutions 14
Pernis SGP Line-Up
Oxygen
Steam Electri
Cycle c
RESIDU Power
Heat MP/LP
E SGP HP
Recovery Steam
Steam
H2S Gas Electric
Removal Turbine Power
SRU/SCO CO CO2
Methanation H2
T Shift Removal
CO2
Shell Global Solutions 15
IGCC LINE-UP WITH CO2
Oxygen SEQUESTRATION
Steam Electri
Cycle c
RESIDU Power
Heat MP/LP
E SGP HP
Recovery Steam
Steam
H2S Gas Electric
Removal Turbine Power
H2
SRU/SCO CO CO2
T Shift Removal
CO2
Shell Global Solutions 16
PROJECT OVERVIEW
Indian Oil Company - EIRP Project
Dongting Project
OPERATION OF RECENT
PROJECTS
Pernis
Demkolec
SHELL GAS-TO-LIQUIDS PLANS
Shell Global Solutions 17
Shell Global Solutions 18
Demkolec Production Profile Jan.-May.
2001
Shell Global Solutions 19
Demkolec : Example of daily load
following
Shell Global Solutions 20
Demkolec IGCC Plant, Buggenum, NL.
253 MWe NET IGCC
2000 t/d internationally traded coal
Ownership transfer from SEP to NUON
Excellent operation in load balancing mode for NUON, with 15
minutes notice
Gasifier + Gas Treating Reliability in 2001:
Planned outages : 8 %
Unplanned outages : 7 %
Yearly Prod./Design : about 60% (Load Following, GT
Overhaul)
Succesful operation with biomass addition for ‘Green Power’
Future: load balancing + increased biomass / ‘Green Power’
Shell Global Solutions 21
PROJECT OVERVIEW
Indian Oil Company - EIRP Project
Dongting Project
OPERATION OF RECENT
PROJECTS
Pernis
Demkolec
SHELL GAS-TO-LIQUIDS PLANS
Shell Global Solutions 22
Shell’s Gas-To-Liquids technology
Shell Middle Distillate Synthesis (SMDS)
Naphtha, LPG
upstream
gas kero
hydro-
syngas synthesis
cracking
CO + 2H2 - CH2 - gasoil
specialities
O2 H2O
Shell Global Solutions 23
Shell’s Gas-To-Liquids technology
Key parameters Bintulu plant (SMDS1):
feedgas : 100 MMscf/d
output : 12000 b/d
Key parameters next plant (SMDS2):
feedgas: 600 MMscf/d
output: 75000 b/d
Shell Global Solutions 24
SMDS2 block scheme
Train 1
ASU SGP/HMU HPS HPC Work-up
Common General Storage &
NG
Utilities Facilities Loading
ASU SGP/HMU HPS HPC Work-up
Train 2
High level of redundancy,
proven technology only
Shell Global Solutions 25
SMDS - Business Development Initiatives
Strategy to commit 4 projects
within this decade………
Egypt Iran
Trinidad
Malaysia
Indonesia
Australia
Argentin
a
Shell Global Solutions 26
