TSeries Coupling
TSeries Coupling
T SERIES
Membrane Couplings Types TSK & TLK
A – Stainless Steel
Flexible Membranes
B – Overload Collars
C – Cartridge
Transmission Unit
D – Anti-Fly Feature A
E – Anti-Corrosion
Treatment G
F – Hubs with Puller
Holes
G – Robust Hub Bolts
B
H – Large Shaft
Diameters
accommodated
J – Locked thread
C
H
E
J F
OVERLOAD COLLAR
GUARD RING
ANTI-FLY FEATURE
A C A
D
B ‡
STANDARD LARGE
MAX. HUB HUB MAX. E
BORE BORE
E
A J‡
H‡ F
B ‡ ‡ LARGE
HUB
STANDARD MAX.
MAX. HUB BORE ‡ To suit applications
BORE
such as taper shafts.
Selection Procedure
1. Select appropriate service factor SF. Example:
2. Calculate the coupling rating R from 900 kW electric motor connected to a centrifugal
R = kW x 1000 x SF pump at 1500 rpm with a 180 mm DBSE.
N SF = 1.0
where:
R = 900 x 1000 x 1.0
kW = rated power for drive equipment (kW)
1500
N = speed (rev./min).
R = 600 kW per 1000 rpm
3. Select a coupling with the same or higher rating.
4. Check the hub bore capacity is suitable, if not select a
large hub, or a larger size coupling. Selection: TLKS - 0750
5. Check peak torque capability is suitable for application. Maximum standard shaft bore is 110 mm
6. Check speed capability. Large Hub bore is 148 mm
7. Check whether additional dynamic balancing is required. Peak torque capability – 14.3 kNm
8. Specify Distance Between Shaft Ends (DBSE) as appropriate. Additional balancing should not be required
Load Factor SF
Suggested service factors for electric motor, steam turbine,
and gas turbine drivers are given below.
Torque Variation Service Factor The examples given are for typical machines and are
empirically based guidelines. Knowledge of actual torque
Constant Torque Centrifugal Pump 1.0* characteristics may indicate a different service factor.
Centrifugal Compressor For example, variable-speed electric motors may exhibit
Axial Compressor a fluctuating torque characteristic. Consult John Crane
Centrifugal Blower
for advice.
Slight Torque Screw Compressor 1.5 * Use a minimum service factor of 1.25 on electric motor
Fluctuation Gear, Lobe and drives through a gearbox.
Vane Pumps
Forced Draft Fan
Medium Duty Mixer
Lobe Blower
Coupling Alignment
TSK MISALIGNMENT DATA Correct installation and alignment of couplings is essential
for reliable machinery performance.
* Axial ** Max. Parallel
TSK Misalignment Misalignment John Crane supplies a variety of shaft alignment equipment
Coupling Equivalent Restoring
Size ± mm Thrust kN ± mm Moment Nm
and offers alignment-training courses.
13 1.0 0.2 0.30 4 These values are maximums for each type of
33 1.3 0.3 0.35 6 misalignment. It is recommended that the coupling is
75 1.5 0.4 0.45 9 initially aligned to 10% of these values to allow for
135 2.0 0.6 0.55 12
230 2.5 0.7 0.60 15 inevitable movements during the life of the machines.
350 2.8 0.8 0.65 34 * Meets NEMA end float specification without modification.
500 3.3 1.1 0.65 40
740 3.8 1.3 0.70 48 ** Values based on angular deflection of 1/2° per end.
930 4.3 1.5 0.70 54 *** Values based on angular deflection of 1/3° per end.
1400 5.0 2.7 0.80 60
The chart can be used to determine forces across the full
TLK MISALIGNMENT DATA deflection range. The axial force has a non-linear
* Axial *** Max. Parallel characteristic, which can de-tune systems to prevent
TLK Misalignment Misalignment high amplitude axial vibration.
Coupling Equivalent Restoring
Size ± mm Thrust kN ± mm Moment Nm FORCE vs DEFLECTION
0300 1.4 1.2 0.4 23 100
0500 1.7 2.2 0.5 43
0750 1.9 2.8 0.6 67
% Max. Restoring Moment
R
LA
2600 3.0 7.1 0.8 250
3350 3.2 8.3 0.8 320 50 GU
AN
L
IA
6010 3.9 11.4 1.0 580 AX
8500 4.4 13.5 1.1 780 25
9013 5.0 16.9 1.2 1130
9017 5.5 19.5 1.3 1400
9021 6.0 22.4 1.4 1700 0
9036 7.1 29.2 1.6 2900 0 25 50 75 100
9049 7.9 34.0 1.8 3800 % Max. Displacement
Balance Condition
These couplings are designed with a high inherent BALANCE LIMITS
balance, due to the precision of the manufacturing 100,000
process. It is important that all parts are carefully Balance
stored and fitted to maintain this integrity. improvement
10,000 may be
The inherent balance of the T Series range meets required
Coupling Rating
TLK
AGMA standard 9000-C90 class 9. The adjacent 1,000
chart relates the T series rating to operating speeds
on the basis of the AGMA class 9 characteristic to 100 Balance
provide a general guide to determine if dynamic improvement
not generally TSK
balance improvement is necessary. required
10
When balancing improvement is requested, John
Crane will dynamically balance the transmission 1
unit. Hubs may also be dynamically balanced, and 0 1 2 3 4 5 6 7 8
this will be carried out after machining the bore but Operating Speed (thousand rpm)
before cutting single keyways.
T SERIES
Membrane Couplings Types TSK & TLK
Available Options
■ Spark-resistant couplings for hazardous zone operation
■ Special materials for low temperature applications and/or higher corrosion resistance.
■ Adjustable shims for taper shafts, Insulated couplings, and couplings with a bone shaft for an axially rigid construction –
see below
TLKB Coupling fitted with Bone shaft for axially rigid construction
Consult John Crane for any other special requirements. Metastream couplings can be adapted to suit virtually all power
transmission coupling needs.