NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
DATA
Room Floor Area = 380 m²
Ceiling Height = 3.00 m
Room Volume = 1,140.00 m³
No. of Persons ( Previous data ) = 32 persons
Required Air Flow/person = 25 CMH / person
Pressurization Rate = 1.5 times/hr
Prod. Machine Load ( Total ) = 60 kW (GIVEN-TI)
Area -1 ( assumed) = 30 kW x 0.30 =
Area -2 ( oven 30KW) = 30 kW x 0.50 =
Design Prod. Machine Load = 24.0 kW - - - - - - - 6.82528
Process Exhaust Volume ( OVEN ) = 400 CMH
Equipment Load Factor ( as per observation) = 0.30
Sensible Heat/person = 65 kcal / hr-person
Latent Heat/person = 105 kcal / hr-person
Room Load/area = 40 kcal / hr-m²
Lighting Load = 20 kcal / hr-m²
COMPUTATION
1. ) OA REQUIRED
a.) Required Ventilation for people ( OA Vent )
CMH
OAP = 25 x 32 Persons
person
OAP = 800 CMH
b.) Room Pressurization
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
OAPRES = Room Volume x Pressurization Rate
times
OAPRES = 1,140 m³ x 1.5
hr
OAPRES = 1,710 CMH
c.) Process Exhaust
OAPE = 400 CMH ( From OVEN -process equipment ) assumed flow rate
OA VOLUME = Ventilation for people + Process Exhaust + Room Pressurization
OA VOLUME = 0 CMH + 400 CMH +
OA VOLUME = 2,110 CMH
OA Load = 1.2 Kg/m³ x 2,110 CMH x ( hoa - hrm ) Kcal/kg-da
OA Load = 1.2 Kg/m³ x 2,110 CMH x ( 22.4 - 10.3
OA Load = 30,637.20 ---------------------------- 10.13135 TR ------- This is the load r
room heat load.
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
IF OAC(MAU) IS REQUIRED
SPECIFY :
1 UNIT - 10 TR ( 30240 KCAL/HR) OAC UNIT ALL FRESH AIR
2110 CMH X 80mmAq
3 phase , 220V, 60 Hz , 2.0 Kw
2. ) TOTAL SENSIBLE HEAT LOAD
QSH = QE + QP + QB + QL
a.) Equipment Load [ See note-(a)]
860 kcal/hr
QE = Production Machine Load x
1 kW
860 kcal/hr
QE = 24 kW x x 1.00
1 kW
QE = 20,640 kcal/hr --------------------------- 6.8 TR - - - -
b.) Sensible Heat from People
QP = Sensible Heat/person x No. of Persons
kcal/hr
QP = 65 x 32 Persons
person
QP = 2,080 kcal/hr --------------------------- 0.7 TR - - -
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
c.) Room Load
QR = Room Load/area x Room Floor Area
kcal/hr
QR = 40 x 380 m²
m²
QR = 15,200 kcal/hr --------------------------- 5.0 TR - - -
d.) Lighting Load
QL = Lighting Load/area x Room Floor Area
kcal/hr
QL = 20 x 380 m²
m²
QL = 7,600 kcal/hr --------------------------- 2.5 TR - - -
Therefore, the total sensible heat is equal to:
QSH-TOTAL = ∑ ( a + b + c + d )
QSH-TOTAL = 20,640 kcal/hr + 2,080 kcal/hr + 15,200 kcal/hr +
QSH-TOTAL = 45,520 kcal/hr --------------------------- 15.1 TR - - -
3.) TOTAL LATENT HEAT LOAD
QLH = Latent Heat/person x No. of Persons
kcal/hr
QLH = 105 x 32 Persons
person
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
QLH = 3,360 kcal/hr --------------------------- 1.1 TR - - -
4.) TOTAL ROOM HEAT LOAD ( Sensible & Latent)
QT = QSH + QLH ( sensible + latent )
QT = 45,520 kcal/hr + 3,360 kcal/hr
QT = 48,880 kcal/hr --------------------------- 16.2 TR - - -
5.) SENSIBLE HEAT FACTOR
QSH From Psychromet
SHF =
QT
45,520 kcal/hr Therefore,
SHF =
48,880 kcal/hr
SHF = 0.93
6.) SUPPLY AIR FLOW to cool room at 21 degrees
QSH
SA =
ρCP (ΔT)
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
45,520 kcal/hr
SA =
1.2 kg/m³ ( 0.24 kcal/kg-˚C) ( 9.5
SA = 16,781 CMH ------------------- < 17,100 CMH
near ok
7.) RETURN AIR VOLUME
RA = SA - OA Volume
RA = 16,781 CMH - 2,110 CMH
RA = 14,671 CMH -------------------------
8.) MIXING ENTHALPY
(hO x OA) + (hR x RA)
hMix =
SA
From Psychrometric Chart:
At 25˚C db (28.8°C wb) & 78% RH Outside Air Condition and 25C+/-2˚C (55%RH)+/-10% Ro
hsA = 10.30 kcal/kg tsA = 16.0
hRM = 12.6 kcal/kg tRM = 25.0
By Enthalpy Air Mixture:
( 10.30 kcal/kg x 2,110 CMH ) +( 12.60
hMIX =
16,781 CMH
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
hMIX = 12.31 kcal/kg
By Temperature Air Mixture:
( 16.00 °C db x 2,110 CMH ) +( 25.00
TMIX =
16,781 CMH
TMIX = 23.87 °C db °F db
9.) AHU COOLING COIL CAPACITY
QC = SA x 1.2 kg/m³ x (hmix - hLVG) hLVG = hSA at SHF =
From Psychrometric Chart:
At h(mix) = 12.31 kcal/kg hRM = 12.60 kcal/kg -
hLVG = 10.00 kcal/kg h at tsa=15.5°CDB / 15°CWB and 95% RH
QC = 16,781 CMH x 1.20 kg / m³ x ( 12.31
1 TR
QC = 46,534 kcal/hr x
3,024 kcal/hr
QC
= 15.4 TR Say, 16 TR
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
SCHEMATIC DIAGRAM OF I3J3 PRODUCTION- AIR CON
RE TURN AIR DUC T RE TURN AIR DUC T RE TURN AIR DUC T
S UP P LY AIR DUC T S UP P LY AIR DUC T S UP P LY AIR DUC T
BF-05 BF-04 BF-03
AHU AHU AHU AHU AHU
10 09 08 07 06
60 TR 60 TR 60 TR 60 TR 60 TR
WAL L L O U VE R WALL LO UVE R
F R E S H A I R F R E S H A I R
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
10.) CHECK AIR CHANGE FROM COOLING SUPPLY AIR
Supply Air Volume
AC =
Room Volume
16,781 CMH
AC =
1,140.0 m³
AC = 15 times/hr ------------- ACCEPTABLE FOR CLASS 100K
11.) SUPPLY AIR VOLUME BASED ON RECOMMENDED AIR CHANGE AT NON STD-CLEANROOM
SA = Room Volume x Recommended Air Change
AC = times/hr
SA = m³ x 0 times/hr
SA = 0 CMH
12.) HEPA Filter -- NOT REQUIRED
SA
Air Volume / HEPA Unit =
No. of HEPA filter
13.) Solving For Chilled Water Flow Rate:
Chilled Water Entering, tCHWS = 7 °C
Chilled Water Leaving/Return, tCHWR = 12 °C
NAME OF COMPANY
CALCULATION SHEET
PROJECT NAME OF PROJECT
HEAT LOAD CALCULATION - Class 100K
summary
1 unit AHU-1
Air Handling Unit Chilled Water Type
Horizontal Draw Thru Type w/ Plenum Box & Medium Filter-90%
16 TR ( 48,384
Air Flow: 16,781 CMH
(CFM )
Electrical Supply:
1 unit OAC-
Air Handling Unit Chilled Water Type
Horizontal Draw Thru Type w/ Plenum Box & Medium Filter-90%
10 TR ( 30,637 kcal / hr }
Air Flow: 2,110 CMH X 90 mmAq ESP
Electrical Supply: Kw x V
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
DESIGN CONDITION
Outdoor Temperature: 35.0 ˚C db / 28.8°C wb
Outdoor Relative Humidity: 64 %
Outdoor Enthalpy hOA = 22.4 Kcal / Kg -da
Indoor (Requirement) trm= 25.0 +/-2˚C
Cleanliness: class 100K
9.0 kW
15.0 kW
TR
Room Air Changes/ Hr = 15 AC/HR(from Table )
Relative Humidity: = 55 ± 10 %RH
Room Temperature: = 25.0 ± 2 ºCdb / 19.6°Cwb
Room Enthalpy hrm = 12.6 Kcal/ Kg - da
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
med flow rate only
1,710 CMH
12.6
) Kcal/kg-da
s the load required to cool the Outdoor air and to be added on the total
heat load.
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
x Load Factor
already applied factor here. . .
This is the SENSIBLE heat load from the people(occupant) required to
maintain room at desired temp.
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
This is the SENSIBLE heat load within the prod room required to
maintain room at desired temp.
This is the SENSIBLE heat load from lighting required to maintain the
room at desired temp.
kcal/hr + 7,600 kcal/hr
This is the TOTAL ROOM sensible heat load required to maintain the room
at desired temp in additiion to the OA Load & latent heat load.
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
This is the LATENT heat load from PERSON required to maintain the
room at desired temp.
This is the TOTAL (sensible & latent ) heat load required to maintain the
room at desired temp that will be added to the Outdoor Air Heat Load.
Psychrometric Chart at 95%RH( or BF=.05)
TLVG = 15.5 ˚C -------- Supply air leaving the AHUs
59.9 ˚F
fore,
ΔT = TR - TLvg
ΔT = 25.0 ˚C - 15.5 ˚C
ΔT = 9.5 ˚C
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
˚C)
--------- Required supply air to cool the room at 25°Cdb
--------- Required return air to re-cool the room at 25 degrees
H)+/-10% Room Air Condition,
°C db
°C db
kcal/kg x 14,671 CMH )
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
°C db x 14,671 CMH )
F= 0.93
h at Room temp of 25°Cdb & 50%RH.
kcal/kg - 10.00 kcal/kg )
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
R CONDITIONING SYSTEM :
RN AIR DUC T RE TURN AIR DUC T RE TURN AIR DUC T
Y AIR DUC T S UP P L Y AIR DU C T S U P P L Y AIR DUC T
BF-03 BF-02 BF-01
AHU AHU AHU AHU AHU AHU
06 05 04 03 02 01
60 TR 60 TR 60 TR 60 TR 60 TR 60 TR
WALL L O UVE R WALL LOUVE R
F R E S H A I R F R E S H A I R
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
Note (b) :
Chilled water supply should be set at 6.5°C or 7.0°C
to meet the desire Room Temperature of 21°C +/- 3.
Note (c) :
Liebert AHU(60 TR ) should be set Temp at 70°C and
modulating valve at 50% opening.
Note (d) :
100K Room- RH is controlled by Humidistat thru the AHU ( 30 TR ) via
modulating valve . RH ranged from min 44% and max of 56%
LEANROOM
NOT APPLICABLE
0 CMH
= = 0 CMH
2
PANY
ON SHEET
No.:
Date:
Calculated by :
100K
Checked by :
q ESP
3 Ø 60 Hz
