Skoda Supercritical

Steam Turbine 660 MW

Jiri Fiala
Head of Engineering Dept.
Skoda Power s.r.o.

27th of October 2010

Vrnjacka Banja - Serbia
ŠKODA POWER
 ŠKODA History

Establishment of the company in 1859

Mr. Emil Škoda,

founder of Škoda Works

ŠKODA POWER
 ŠKODA History

Eminent personalities in the history

of ŠKODA steam turbines

Prof. Auguste Rateau

First steam turbine produced by ŠKODA Works in 1904

Prof. Aurel Stodola

ŠKODA POWER
 History Slide with Timeline and Key Milestones

• 1904 - First steam turbine 550 HP system Rateau

• 1911 - Turbines or the Rateau system were replaced by turbines of ŠKODA´s own design
• 1932 - Two 23 MW steam turbines with steam reheating
• 1959 - Turboset 110 MW
• 1966 - Turboset 200 MW
• 1976 - Turboset 220 MW for nuclear power plant
• 1978 - Turboset 500 MW
• 1992 - Turboset 1000 MW for nuclear power plant
• 2007 - USC unit 660 MW for Ledvice Power Plant
• 2009 - Company Doosan Heavy Industries & Construction has completed the acquisition
ŠKODA POWER s.r.o. and established ŠKODA POWER s.r.o., A Doosan company

ŠKODA POWER
ULTRASUPERCRITICAL
UNITS

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 Comparison of parameters

47,0%

46,0%
285 bar
600 °C
45,0% 270 bar 620 °C
580 °C
vacuum: 0.045 bar
nett efficiency

600 °C

44,0%

250 bar
43,0% 566 °C
250 bar 566 °C
540 °C
560 °C
42,0%

167 bar
41,0% 538 °C
538 °C

40,0%

39,0%

ŠKODA POWER
Steam parameters development

ŠKODA POWER
 Project information

Power Plant Ledvice, Czech Republic:

Client:
CEZ – Czech Republic

EPC :
Skoda Praha Invest

Main Deliveries:
Boiler – Alstom
Coal - lignite – heat content 11 MJ/kg, consumption 460 t/h
Steam Turbine – SKODA Power type MTD 70
Live steam 265 bars, temp. 597°C/606°C

ŠKODA POWER
 Project information

Škoda Power scope:

• Condensing turbine MTD 70 - 660 MW
• Generator with excitation system
• Condensers
• LP and HP feed water heating systems
• All interconnecting piping, armatures
• Control system, instrumentations
• Lube oil system
• By-passes
• DWH system
• TG foundation

ŠKODA POWER
HBD 660 MW 100% / 18,5°C

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Škoda steam turbine design

Turbine arrangement :
1xHP, 1x double flow IP, 2x double flow LP
Length of turbine 32170 mm
Weight incl. main valves approx. 1091 t
ŠKODA POWER
 Škoda steam turbine design

Concept of USC Steam Turbine ŠKODA Design

• Reliability: new USC turbine 660 MW is derived from successful

and proven design of 500 MW – configuration is identical / USC
turbine takes over the majority of modules
• High steam temperature is enabled by application of modern heat
resisting materials
• Suppliers of basic components – rotor forgings, turbine casings,
forgings and castings for turbine valves, material for blades are
leading European companies with references from USC units
• Vallourec-Mannesmann, Saarschmiede, Alstom, Böhler…

ŠKODA POWER
 Basic Parameters of USC Turbine ŠKODA 660 MW

• Live Steam Pressure / before HP ES valves 27,3 / 26,5 MPa

• Live Steam Temperature-
Boiler / before HP ES valves 600 / 597 °C
• Steam Flow nominal 468 kg/s (1685 t/h)
• Reheat Steam Temperature –
boiler outlet / before IP valves 610 / 606,5 °C
• Cooling Water nominal temperature 18,5 °C
• Electrical Output 660 MW
• Speed 3000 rpm
• Thermal Efficiency of Turbine Cycle 51,5 %
• η tdi HP / IP / LP 92,5 / 94,6 / 92%

ŠKODA POWER
 Materials of Main turbine Components

T671 H950

G-X12CrMoVNbN9-1

X14CrMoVNbN10-1
27NiCrMoV15-6

Bolts – parting Plane Inconel 718

Blades Böhler T550 / Böhler T505SC
Piping P92 / P91

ŠKODA POWER
 Materials of Main turbine Components

 Moving blades
• HP part Böhler T 550 Extra Re > 600 MPa Rm 800 to 950 MPa
• IP part Böhler T 505SC Re > 750 MPa Rm 870 to 1020 MPa
• LP part X12Cr13 mod. Re > 490 MPa Rm 650 to 800 MPa
• LP part L-0 Böhler T 671 H950 Re > 1103 MPa Rm > 1172 MPa

 Turbine rotors
• HP rotor COST F Re > 700 MPa Rm 800 to 950 MPa
• IP rotor COST F Re > 700 MPa Rm 800 to 950 MPa
• LP rotors 27NiCrMoV15-6 Re > 700 MPa Rm 850 to 1000 MPa

 Main steam valve chambers

• HP valves G-X12CrMoVNbN 9 1 Re > 450 MPa Rm 620 to 850 MPa
• IP valves G-X12CrMoVNbN 9 1 Re > 450 MPa Rm 620 to 850 MPa

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Four casing configuration

High pressure casing

1 x HP – single flow (10 stages)

Bearing span 5300 mm
Weight 122 t

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Four casing configuration

High pressure casing

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Four casing configuration

Intermediate pressure casing

1 x IP – double flow (2 x 8 stages)

Bearing span 5450 mm
Weight 154 t

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Four casing configuration

Intermediate pressure casing

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Four casing configuration

Low pressure casing

2 x LP – double flow (4 x 5 stages)

Bearing span 8250 mm
Weight 2 x 370 t

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Four casing configuration

LP rotor – solid forged

Weight 80 t

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Four casing configuration

Last stage moving blade

Material T 671
Length 1085 mm (42”)

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Four casing configuration

LP casing – steam inlet

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 Main steam valves

HP control and stop valve

• two chambers / left and right / alongside HP

casing
• Valve body material P91
• Basic material of inner parts P91, P92
• Stop valve balanced type
• Control valves valve unbalanced type
• Graphite spindle sealing

ŠKODA POWER
 Main steam valves

LP control and intercept valve

• IP Interception and Control Valves

- four combined valves - two on
each side of IP turbine
• Valve body material P91
• Basic materials of inner parts P91,
X22CrMoV
• Intercepting and control valve
balanced
• Graphite Chesterton spindle sealing

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Main steam valves

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Turbine journal bearings

Diameter
[mm]

Front HP Ø 300

Rear HP Ø 400

Front IP Ø 400

Rear HP Ø 500

Front LP1 Ø 560

Rear LP1 Ø 560

Front LP2 Ø 560

Rear LP2 Ø 560

ŠKODA POWER
 ŠKODA USC 660 MW UNIT

MAIN DATA OF MACHINE HALL:

Whole length of TG 59,7 m (incl. space for gen. rotor assy)

TG elevation 15,00 m (TG centr. 16,3 m)
Machine hall dimension cca 39 x 90 m
Main machine hall elevation + 15,00 m,
+ 6,00 m (heaters),
± 0,00 m,
- 4,50 m

TG foundation with spring supported upper slab

No. of springs (GERB) 142 pcs

ŠKODA POWER
ŠKODA USC 660 MW UNIT

TG foundation

ŠKODA POWER
ŠKODA USC 660 MW UNIT

TG foundation
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ŠKODA USC 660 MW UNIT

Checking point of foundation

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 ŠKODA USC 660 MW UNIT

GENERATOR

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 ŠKODA USC 660 MW UNIT

GENERATOR

Stator weight 316 t

Rotor weight 75 t
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 ŠKODA USC 660 MW UNIT

GENERATOR

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 ŠKODA USC 660 MW UNIT

Main steam condensers:

No. of pieces for unit 2

Type of condenser surface, single path
Heat transfer area 2 x 19 000 m²
Tubing – number 20 462 pcs
dimensions Ø 22,0 x 0,70 x 13 520 mm
material ss
Condenser superstructure LP by pass damp tubes
LPH No. 1 (condenser 1)
LPH No. 2 (condenser 2)
Cooling water flow 15 000 kg/s
Evacuation 3 x 50% - water ring pumps
Ball continuous sponge cleaning system

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ŠKODA USC 660 MW UNIT

Main condenser - tubes

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ŠKODA USC 660 MW UNIT

Main condenser

ŠKODA POWER
 ŠKODA USC 660 MW UNIT

LP heater – for placing into condenser neck

ŠKODA POWER
ŠKODA USC 660 MW UNIT

LP heater – placed in condenser neck

ŠKODA POWER
ŠKODA USC 660 MW UNIT

Feed water tank – dia 4 m length 21,5 m

Weight 120 t
Capacity 250 m3

ŠKODA POWER
ŠKODA USC 660 MW UNIT

Feed water tank

ŠKODA POWER
ŠKODA USC 660 MW UNIT

TG 660 MW

ŠKODA POWER
ŠKODA USC 660 MW UNIT

TG 660 MW

ŠKODA POWER
ŠKODA USC 660 MW UNIT

ŠKODA POWER
ŠKODA USC 660 MW UNIT

ŠKODA POWER
ŠKODA USC 660 MW UNIT

ŠKODA POWER
ŠKODA USC 660 MW UNIT

ŠKODA POWER
ŠKODA USC 660 MW UNIT

ŠKODA POWER
ŠKODA USC 660 MW UNIT

ŠKODA POWER
ŠKODA USC 660 MW UNIT

ŠKODA POWER
ŠKODA USC 660 MW UNIT

ŠKODA POWER
 ŠKODA USC 660 MW UNIT

Thank very much you for your attention.

Questions, please.

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