Continuum Theory of Ductile Rupture by Void Nucleation and Growth: Part 1 - Yield Criteria and Flow Rules For Porous Ductile Media
Continuum Theory of Ductile Rupture by Void Nucleation and Growth: Part 1 - Yield Criteria and Flow Rules For Porous Ductile Media
1 Introduction and growth. This constitutive theory will then be used in a model
1 of the ductile fracture process developed in Part II.
It has been observed [1-6] that ductile fracture in metals can A plastic constitutive theory can be constructed from the
involve the generation of considerable porosity, via the nuclea- following components: First, a function of stress which defines
tion and growth of voids. Constitutive theories which take ac- the combinations of stress for which plastic yield takes place (a
count of porosity are therefore a desirable component of a mathe- yield criterion) is needed. The next component is a flow rule,
matical model of the ductile fracture process. Previously de- which defines the ratio of the strain components as a function
veloped plasticity models, such as that due to von Mises, predict of the stress state at yield. This can often be put in terms of
plastic incompressibility and therefore could not show the the normal to the plastic potential, another function of stress.
dilatancy evident in porous ductile materials. In this and a com- (In many cases, the yield function can be used as a plastic
panion paper (Part II), an approximate plastic constitutive potential, see [7].) To relate the increment of plastic flow to the
theory will be developed which takes account of void nucleation increment in stress, a consistency relation and some hardening
assumptions are needed. When void nucleation as well as void
growth takes place, a nucleation criterion must be added to
complete the constitutive description.
'Numbers in brackets designate References a t end of paper.
In this paper, the yield criterion and flow rule for porous
Contributed by the Materials Division for publication in the JOURNAL OF ductile materials are investigated. Approximate yield criteria
ENGINEEBING MATEBJALS AND TECHNOLOGY. Manuscript received by the
Materials Division, September 19, 1975; revised manuscript received June 1,
are derived using simple rigid-plastic material models and the
1976. Paper No. 76-Mat-CC. upper bound theorem of plasticity. (Because void growth and
•Nomenclature*
2/yy = macroscopic dilatational stress, cylin-
(To = microscopic equivalent tensile yield stress drical model
d, (Tij = microscopic stress tensor 2u = macroscopic dilatational stress, spherical
S, Sij = microscopic deviatoric stress tensor model
e. in = microscopic rate of deformation tensor T, Tis = normalized macroscopic stress
V, Vi = microscopic velocity field = intermediate parameters
x, g
X, Xi = microscopic position vector, cartesian $ = yield function
coordinates f^eqv = an empirical coefficient
Zi, Ziij = macroscopic stress tensor cosh, sinh = hyperbolic cosine and sine
M« = macroscopic rate of deformation tensor dm, Am, nm = coefficients in arithmetic series
i\EU = macroscopic deviatoric rate of deforma- m = index and exponent
tion tensor a = angle of rigid-plastic boundary
V = volume of body V, Vi = macroscopic velocity boundary conditions
<S, Svoid = outer surface of body, void surface VN, ViN = V, normalized by b
n, Hi = unit normal vector on «S T = dilatation function
W = macroscopic dissipation Ton — normalized dilatation stress, cylindrical
f - void volume fraction model
undefined parameters Bi — macroscopic yield function coefficients,
f - parameter used to minimize W; angle of functions of /
rigid-plastic boundary 2s n, &s = normal and shear stresses on a plane of
w Vn , Vis = macroscopic parameters, used to meet zero extension
macroscopic boundary conditions P, L — void radius and spacing, used in one of the
9, 7 = angles of rotation about the (3) axis, y references
also used as an index s, v = superscripts on v and c, indicating shape
E', E, E?3 = macroscopic rate of deformation param- and volume change
eters (see equations (3.3)) r,6,<t> = spherical coordinates
a, b = inner and outer radius of void-matrix ha = geometric parameter
solid angle
r =
model
radius of a point inside the matrix
a=
TH = normalized dilatation stress, spherical
H, A = geometric parameters model
macroscopic equivalent tensile stress 8 = indicates small variation
2 General Theory
T h e general model considered here is a " u n i t " cube of porous
material of volume V, large enough to be statistically representa-
tive of the properties of the aggregate (Fig. 1). The matrix ma-
terial is a homogeneous, incompressible, rigid-plastic, von Mises
material. Its yield and flow relations are
X
% = — fet/dV + \ \ (<Mi + vjm)dS. (2.4)
J Vmatrix *//?void
Xi is the position of a material point in cartesian coordinates. Using the principle of virtual work, they are then able to prove
The macroscopic rate of deformation is defined, as in Bishop a maximum plastic work principle on the macroscale for S' 1 :
and Hill [11], in terms of the velocity field on the surface of the
unit cube. (2V - WW, 2 0, (2.8)
A
where £ * is related to E*, and E* differs from E. The yield
En v-2js (VPIJ vpii)dS. (2.2) locus of S ' 1 thus has the properties of convexity and normality.
Equations (2.7) and (2.8) can then be combined to show
V is the volume of the unit cube, S is its outer surface, and n is
the unit outward normal on 5. Using the Gauss theorem and
equation (2.1c), it can be shown t h a t h~ZijAEij = 0 by normality
A
dW
E<, ~ f iitdV, = \: I" CitjdV + fcadV .: 2,- (2.9)
dEiS
Jr ' \_Jvmatrix J Vvoid .
iijA was derived from ViA, the actual velocity field, and gave
(2.3)
the actual dissipation through equation (2.5). When an ap-
Note t h a t in inside the void can be derived from a «; field ex- proximate field vi is used, equation (2.5) defines an approximate
tended from the matrix vt, the extended Vi field being arbitrary dissipation. The u,- fields considered here have the functional
except for the following: I t must equal the matrix vt field a t the form
void surface, and the combined (matrix and void) in field must
Vi = Vi(E, f, x). (2.10)
be continuous and have continuous first derivatives over the
entire volume V. (These conditions are required by the Gauss There may be additional dependence on other parameters qh
theorem.) As seen below, the Vi field inside the void influences 52, . . ., as in
the results only through its value at the void surface. This equals
Vi = V((E, /, x, qh qi...) (2.11)
the matrix Vi at the void surface, so in effect, the void Vi field does
not influence the results at all. with the qi's chosen to minimize the dissipation. For these
The Gauss theorem can now be applied to the last term in optimal values,
(St, - 2 , - / ) f t y ^ 0.
using the normality of s«(e) (see equation (2.6)) to set one part (2.23)
of the integrand to zero. This gives, with equation (2.14)
Since En is an outward normal to both the 2,-y and 2 y A yield
loci, this proves that the 2,7 surface always lies on or outside
W. (2.16)
the 2 , 7 A surface; S is an upper bound approximation to S A .
The most important properties established for the approximate
Thus, Sjy as defined above is a work conjugate to E,j, as is 2 ; / 1 .
macroscopic yield stress are its upper bound relationship to
By analogy with equation (2.9), normality is thus established for
S' 4 , the normality and convexity (given the conditions described
the approximate yield locus (the locus of stress states 2,7 de-
above) properties of its yield locus, and equations (2.15) and
fined by equation (2.15), for all possible directions of Eij).
(2.21) which give its relationship to E. Subsequent sections of
A maximum plastic work principle has been established for this paper are devoted to the solution of equations (2.15) and
J*A, giving both convexity and normality. I t is desirable to (2.21) for various types of vi fields, ranges of E, ranges of void
examine under what conditions this might also be established volume fraction /, and the two void geometries discussed earlier.
for £ . Consider two approximate stress fields 51 and £ * , cor- Varying the E field results in the generation of an approximate
responding to E and E*, respectively, through equations (2.15), yield locus for a particular void geometry, volume fraction, and
(2.10), (2.2), and (2.1). Write the following: flow field type. With some success, approximate functional forms
are derived for these yield loci.
deu
(2y - 2t,*)Etl s,,(t)
Vjy
dik
3a Long Circular Cylindrical Voids—Fully Plastic
s*i(e*) EijdV. (2.17) Flow
dEis*
This void geometry is meant to represent one limit of random
If this could be proven non-negative, a maximum plastic work void shape. Long, roughly cylindrical voids are seen to appear at
principle would result. Consider the case of e not only homo- the necks of tensile bars after large deformation (see, for ex-
geneous of degree one, b u t linear in E. Then, ample, reference [3]). They might also result from long cylindrical
inclusions (e.g., sulfides in steels) which decohere from the matrix
deu* + din
En — Eij = ikU (2.18) after straining, or on a larger scale, from drilled holes in a homo-
dEa' dEtj geneous material. The centered and geometrically similar matrix
With maximum plastic work proven on the microscopic level, displays the transverse isotropy expected of an aggregate with
the proof is complete. an isotropic matrix and a void distribution which is random in
Equation (2.18) applies to one class of velocity fields used later the transverse directions.
on. A second class, to which it does not apply, is of the form For the type of flow field considered here, in which all of the
matrix material is in the plastic state, a simplified form of
Vi(t, f, X, \p) (2.19) equation (2.2) is used as the boundary conditions of iv-
where »,-, and thus s and W, are homogeneous and linear in the
i\\s = EikXk\n (cartesian coordinates) (3.1)
Eij for a fixed value of ip. \p is an additional parameter equivalent
to qi in equation (2.12), and has the effect of making vi homo- The boundary values of «,- are thus uniquely defined by the Eij.
geneous of degree one, but no longer linear, in the Eij. The ap- In other formulations, the boundary distribution of w; will be
proximate dissipation thus has the form varied, within the constraints of equation (2.2) and certain
(2.20) geometric approximations, to achieve the best upper bound solu-
W = W(t, J, >A(E, /)).
tion.
Equation (2.15) establishes normality, and gives The approximate velocity field is constructed in a manner
similar to t h a t used by Rice and Tracey [9]; components rep-
dip
2 - — ' — (2 21) resenting shear and dilatation are constructed separately, each
dEa dip ah™ - satisfying compatibility and incompressibility. These com-
ponents are determined to within macroscopic parameters, which
Because ^(E, / ) is determined by minimizing W with respect to
are in turn determined by boundary conditions of the form of
equation (3.1). When the form of a component is not completely
dW determinable from symmetry and incompressibility, a general
— = 0 (b) (2.21) form is constructed in accord with a linear viscous (or equivalent-
Unfortunately, the dependence of ip on E makes it impossible ly, an incompressible elastic) model. This approach leads to
+ NUMERICAL CALCULATIONS
which is the yield function. I t is shown graphically in Fig. 6
(axisymmetric flow) for a range of values of / . Note that when /
or T~,y are zero, the yield function takes on a form of the von
Mises yield function. This is quite reasonable, since the matrix
material is a von Mises material.
When the conditions of equations (3.6) and minimization of
W are not discarded, the approximate flow field becomes too
complicated for analytical analysis (see reference [17]). The in-
tegrals which define the components of 2 can be carried out
numerically, and the result is a class of yield functions which con-
form closely to the following analytic form:
$ = CWTeqv + 2 / c o s h
(T'") " l - / 2 = o (3.19)
'ill :: :KITI
jg g 1
i? and 3 can be eliminated between equations (3.17) to give an t'.oo 1.50 2.00 2.50
equation in yeqV, Tyy, and /, which is the approximate yield 0.5XIT11+T22)
function [(22], [17]). The result is Fig. 6
The next step is to determine no, a0, and a_i in terms of Vi and
The flow field, however, has an important difference. For the
Vi. The process is simplified by the following changes of variable:
case of plane strain (ESs = 0), part of the matrix remains rigid
while the other part undergoes plastic flow to accommodate the a a-x
V* = Vib-\ A ° A
macroscopic deformation. Also, the macroscopic boundary con- V\= Vib-\ A A 1
^ W' - VW
ditions now fall into the class of equation (2.2), rather than the
simpler class of equation (3.1). (3.26)
Plane strain deformation of a matrix containing cylindrical
The boundary conditions then give, using equations (3.25)
cavities has been studied via elastic-plastic finite elements [14,
15] and (rigid-perfectly plastic) slip line theory [13], all of which
support the idea of part of the matrix remaining rigid for some / at ViNb -> ViN = A„ViN + A-iVi" (a)
and E. The finite element solutions suggest that a radial plane
('•-)•
might be a good approximation to the rigid-plastic boundary, a t lr = b. vr = ViNb cos {\p) -*
and that the rigid region is symmetric around the principle axis
along which there is the largest absolute strain rate. r
2
In this section, primary consideration is given to the plane
strain component of z. If desired, other components as derived
n
in section 3a could be added on. A quarter section of the model
is shown in Fig. 7; wedges of rigid material are symmetric about
cos (i/0 = An cos
° (I - * )_(6) (3.27)
the (2) axis. (This model can therefore be called the "wedge" va = ViNb sin (i/0
model.) An approximate velocity field is constructed which
allows for the rigid-plastic boundary, and is of the form of equa-
sin {\p) =
A
° • r /,r / \ (c)
tion (2.19). xp is the angle of the rigid-plastic boundary to the — sin n0 I - — W I
(2) axis, and takes on its optimum value (i^opt) when W is mini- 2
i0 L V /
mized for a given E. (The minimization is carried out numerical- For a given \p, equations (3.27 b) and (c) can be solved numerical-
ly.) Stresses are calculated via equations (2.21). ly for ra0 and Ao. Note t h a t A0 is a function of \p only, and not of
This formulation leads to some interesting numerical results, Vj and V % . A-i is, from equation (3.27a), expressible in terms
but does not lead to concise derived functional forms like equa- of Ao, V\, and VN2.
tions (3.18) and (3.19). Because of this, much detail of the type Using X as defined in equation (3.10d), v can now be written as
given in Section 3a will not appear here. At the end of the
section, an empirical functional form for the yield criterion will vr = b[A0ViN cos (iioa) + A - i F ^ X " ! ' 2 cos (n-i«)],
be presented which has some success in fitting the numerical
data. va = — 6 — ViN sin (noa). (3.28)
n0
Consider the model in Fig. 7. Boundary velocity is specified
at a = 0 and 7r/2, in terms of the boundary velocities Vi and Vi. For a given \p, v, and va are linear functions of V^ and VN2.
The general procedure is to find the microscopic velocity field Noting t h a t the rigid section has the velocity field
in terms of Vh Vi, and \p, then to use equation (2.2) to obtain
Vi and Vi for a given E and \p. \j/ is then varied to locate ip0pu vr = ViN sin (a), va = ViN cos (a), (3.29)
As before, a yield locus results when S is calculated (equation
(2.21)) for a range of E. a linear homogeneous relationship between V w and E (for con-
The microscopic velocity field is constructed as follows: Start s t a n t \p) can be obtained via equation (2.2). (The surface in-
with general series solutions which obey the necessary symmetry tegral in equation (2.2) is, of course, taken over both the rigid
conditions about the (1) axis ( a = 0). and the plastic sections.) V ff , v, e, and thus W are derivable from
E for a given \p. A numerical procedure then locates Wain and
Vr amrm cos (n m a), va = dmrm sin (nma) (3.22) lAopt.
sum over the TO I t is assumed t h a t the yield function for this type of flow
apparent that the wedge model gives a more negative slope in Then, where the superscript * denotes quantities in coordinates
the lower range of Tyy. By the normal flow rule, the wedge model reached by that rotation, and subscripts "n" and "s" denote
thus predicts more dilatation in this rs.nge. Considering that the "normal" and "shear,"
effect of a rigid wedge would be to inhibit contraction in the
(1) direction (see Fig. 7), this is reasonable. The wedge yield 2„ = 2j2 = sin2 (0)2 U + cos2 (0)2M
loci have the desirable property of convexity to the origin (see
2 . = 2M = sin (0) cos (0)(2 n - 222) (3.34)
Section 2).
Given the same matrix material and void geometry and the Any comparison of results requires an interpretation of the
same boundary value problem, each type of yield function will geometric parameters in reference [13] in terms of void volume
give a different solution. The correct choice is the solution which fraction /. Their parameters are P, the void radius, and L, half
gives the best upper bound (the lowest dissipation). This choice the intervoid spacing. Extending their one dimensional void
should also reflect which type of microscopic velocity field which array into a two dimensional square array, and considering the
more closely resembles the actual field. Its point in stress space (on two most likely band directions (horizontal and diagonal direc-
the "correct" yield function) will lie closer to the origin than the tions in the square array), one can say that
Carrying out equation (2.15) for this simple E field, and 4b Spherical Voids—Flow With Rigid Section
separating into deviatoric and hydrostatic components gives
The model used here is a spherical analog of the model used in
Section 3(6), and is limited to axisymmetric deformation. The
Si,'a = y j Si,ii)dV, S nn = l- f su{i)hkidV: (4.7) rigid sections are idealized as truncated circular cones capped
with spherical sections, whose axes coincide with the tensile axis.
Using s„„ = 0 and equation (4.5), one can write \p is the angle between the tensile axis and the cone wall, and is
used to optimize the flow field via minimization of W. See Fig. 4.
i r 3 The form of the calculations for this model is very similar to
2„„ = - I - Srr(i)h„dV. (4.7)
that in Section 3a, as are the solutions. Again, the calculations
do not lead to a derived functional form, but there is some
Equations (4.7) can be solved approximately in a manner very success in fitting the numerical results to an equation similar
similar to that used for the fully plastic cylindrical model. As in form to equation (3.32).
before, <r0 is presumed constant with respect to geometry.
In the model, the (3) axis is the tensile direction, and the (1)
The calculations are done in detail in reference [17], and were and (2) axes are the transverse directions which are equivalent
originally suggested in reference [22]. Some of the intermediate due to symmetry. Fig. 7 can therefore be used to illustrate im-
expressions which are similar to those in the cylindrical example portant quantities, once the index " 3 " replaces the index "2."
are
Because the similarities are so great, the reader should refer
to Section 36 (or reference [17]) for details of the calculation.
«««<; EH'EH' ~2EnnEr, Some differences with the cylindrical model should, however, be
noted. These include the incompressibility equation for the
spherical geometry (with axial symmetry):
= X = X_1 dV = r2 S i n
\b~ ) ' ' Wd<t>dddr a
rUQdr,
+ [2vr — va tan (a) + va,a] = 0. (4.10)
Acknowledgment
The author gratefully acknowledges the financial support of
the Energy Research and Development Agency under contract
AT(ll-l)-3084, and the initial support of a National Science
Foundation Traineeship during the course of the work leading to
this paper.
This work is based on the first part of the author's PhD thesis
'0.00 0.05 0.10 0.15 0.20 (1975), Brown University). The contribution of the thesis
F advisor, Professor J. R. Rice, is also gratefully acknowledged.
Fig. 13
References
1 Gurland, J., and Plateau, J., "The Mechanism of Ductile
Rupture of Metals Containing Inclusions," Transactions of the
A.S.M., Vol. 56, 1963, pp. 443-454.
When equations (3.22) are inserted, the terms sin (nma) tan (a) 2 Beachem, C. D., "An Electron Fractographic Study of the
appear. Nontrivial equations result only for special values of nm; Influence of Plastic Strain Conditions Upon Ductile Rupture
where trigonometric identities such as Processes in Metals," Transactions of the A.S.M., Vol. 56, 1963,
pp. 318-326.
sin (2a) tan (a) = 1 — cos (2a), 3 Bluhm, J. I., and Morrissey, R. J., "Fracture in a Tensile
Specimen," in International Conference on Fracture, Sendai,
Japan, 1965.
sin (4a) tan (a) = — 1 + 2 cos (2a) — cos (4a) (4.11) 4 Darlington, H., "Ductile Fracture Under Axisymmetric
a
Stresses in Electrolytic Iron and Spheroidized Low-Carbon
Pply. (In the calculations, nm is taken no larger than 4.) Be- Steel" PhD thesis, Dept. of Metallurgy and Materials Science,
cause of this, v takes on a slightly different form than in the cy- Lehigh University, Bethlehem, Pa., 1971.
lindrical case. 5 Liu, C. T., and Gurland, J., "The Fracture Behavior of
Spheroidized Carbon Steels," Transactions of the A.S.M., Vol. 61,
As before, the T field is calculated via equation (2.21.) The 1968, pp. 156-167.
yield function is assumed to have the form 6 Low, J. R., et al., "Investigation of the Plastic Fracture
of Aluminum Alloys, High Strength Steels," NASA Technical
4> = < v + T<J, TH) = 0, (4.12) Reports nos. 2, 3, 4 NGR 39-087-003, Carnegie-Mellon Univer-
sity, 1972.
where, due to axial symmetry, 7 Hill, R., The Mathematical Theory of Plasticity, The Uni-
versity Press, Oxford, 1950.
8 McClintock, F. A., "A Criterion for Ductile Fracture by
2 V = \TS3 - r „ | , TB= - ^ = - (2Tn + T3S) (4.13) the Growth of Holes," Journal of Applied Mechanics, Vol. 35,
1968, pp. 363-371.
o o 9 Rice, J. R., and Tracey, D. M., "On the Ductile Enlarge-
Values of Teqv versus TH for several values of / are shown in ment of Voids in Triaxial Stress Fields," J. Mech. Phys. Solids,
Fig. 12, and compared with yield functions derived from fully Vol. 17, 1969, pp. 201-217.
10 Kahlow, K. J., and Avitzur, B., "Void Behavior as In-
plastic flow fields. It should be noted that the symmetry argu- fluenced by Deformation and Pressure," report to the American
ments cited in section 36 do not apply in the spherical case. It Iron and Steel Institute. Lehigh University, 1969.
is therefore not expected that the fully plastic yield function will 11 Bishop, J. F. W., and Hill, R., "A Theory of the Plastic
dominate at TH = 0 for all values of /. (It does dominate, how- Distortion of a Polycrystalline Aggregate Under Combined
Stresses," Phil. Mag., Vol. 42, 1951, pp. 414-427.
ever, for very small values of /; this is to be expected.) Also 12 Berg, C. A., "Plastic Dilation and Void Interaction m
note that the yield loci which result from the "rigid cone" model the Proceedings of the Balelle Memorial Institute Symposium on
are convex. Inelastic Processes in Solids, 1969, pp. 171-209.
13 Nagpal, V., McClintock, F. A., Berg, C. A., and Subudhi,
The yield loci derived from the rigid cone model can also be M., "Traction-Displacement Boundary Conditions for Plastic
fit to equation (3.32). Calculated values of B0, Bi, and B2 are Fracture by Hole Growth" in the Intl. Symposium on Founda-
shown in Fig. 13. tions of Plasticity, Vol. 1, (A. Sawczuk, ed.), 1972, pp. 365-385.
\</> = 0
Fig. 14(6)
Fig. 14(a)
22 Rice, J. R., 1972 private communication. The flow rule is also valid in terms of T, with the factor cr0 taken
account of in A:
APPENDIX a$ -,
E.„ = A etc. (A.6)
The Normal Flow Rule and Convexity dTe
The normal flow rule arises from the definition of £ (equation Referring to Figs. 11 and 12, the ratios of the strain rate measures
(2.15)) and the fact that the dissipation W is homogeneous of is equal to the slope of the normal to the yield function:
degree one in E (equation (2.14)). These lead to
E,eqv dT..
(A.7)
SZijEi, = 0 (A.1) Enn dTH normal to O
3Ty
W = <r» \T„ v(El2 — En) + - TyyEyy = 0 (A.13)
BTa