Quality Assurance Plan ; [QAPNo.___ CPVEPL/QAP/1301-02_| Revision No Page lofi 1.0 EQUIPMENT SPECIFIC DATA [Link]. | DATA DISCRIPTION 1 | NAME OF EQUIPMENT | LPG MOUNDED BULLET 1273 (60MT) CAPACITY 02. | MANUFACTURER SERIAL NO. | 1301 & 1302 03 | DRAWING NUMBER (CEVEL/LPG/MOUDED/1111, REV. 00 04 | CODE OF CONSTRUCTION ASME SEC. VIII DIV. 1 CLASS - 1, 1969 + SMPV (U) RULES 1981 .RSEN & TOUBRO LTD. MUMBAI / DEFEN TEL A. | euenn, RESEARCH & DEVELOPMENT LABORATORY SHAMIRPETH PEW/341545/CHAKE AS DATED - 27/02/2015 Spee b adios eubereroaiesebereresie at iS) ox DR cy DSR oat DR i | | - Rev. No. Date Prepared by | ses Mes © | Client Remarks Form: SEZ-10/1 Rev.: 0Equipment: LPG MOUNDED BULLET 127° (60M) Control No. CPVEPL/QAP/1301-02 Manufacturer Serial No.: CPVL-1301 & 1302 QUALITY PLAN Revision No. : 02 Page 2 of 11 ie “Reference Jottered| Feee”| ee" | inspection | Inspection oy . Characteristics to | Document / |Quantum| Format by MFG| mg | byL&T | byDRDL No| Activities oe Pvt _| sos /mes be checked ‘Acceptance Jof Check fecording| Sign/ Sign? san T Eign7 Egn7 7 Standard Dae | ev] ow free!) ow Fee! | Per! 2.0 QUALITY STAGES AND INSPECTION Tdenification of ‘inspection stages Review of Accepted 1 Drawing | rox | — | _ | # # " ede Review point "R’ eae Review of Witness point | Ww Appralot | > Design Dagn | Design & Engg. | Calculation Report Approval require from COOE 2 | Drawings Drawing TOUR) and Saal * = fr ‘and DRDL Drawing Review and | ~Applicabiy of WPS /POR/WPO/ Weld Map approval of Proposed WPS / | ASME Sec. IX, wes F ty Ler. WPs, POR & POR for ‘ASME SEC. [POR : . WPQand Weld Production ‘VIL DIV. 1 & 100% | Weld ie a IR, ae & Wi TPI & L&T for new Plan weldient SMPV Rules Map q view for Review and —[- Review of RT Approval of procedure RT procedure shall be aN Review oft | cob a z x submitted for DRDI review procedure Review of Hydro “Test Procedure - Weld Quabty -|# w/R wR R Akin Page 2 of LIEquipment : LPG MOUNDED BULLET 127° (60MT) Control No. CPVEPL/QAP/1301-02 Manufacturer Serial No.: CPVL-1301 & 1302 QUALITY PLAN “Reece oneal] Pansat] BaPEon span | lnpectin ame Characteristics to | Document / |Quantum| Format Joy MFG] PFOA | oY | by tat | by DRDL be checked Acceptance |of Check Recording] Sign/ [Signy ign 7 Bign 7 ign 7 Standard fs am ae & Date ta Date z [Date a Date WiCconplane | AE Set err Td Wertcatonot | with massa! itRar ioe Baan “ Mccoriaton | _aadattte : dng roe | oR 8 # ¥ 8 sSMEBISID ASME S162 wa copa ee hong o 7 |Macdalat |RitCeomioton | aasamne | scox | mycoc 4 w w k Seu |eiveagadl | untae Oc (ee | ekg ati} onl Saco. || Woulipeatn | tery MTC complanee Verification of | with material AEE oe ono ilPar A a B20 ete ‘Add.2011a be Purcase One g | Give name ‘Accepted | 10% | IR H R ze ne bender n ASME ETS wins oT ual Trpecon | ASMEBIGS, ASMEBIG2 AeMEB G9 Taco mahingoamatral | mtg ee | 10m | Mc 4 R stamp transice fois O ai eeEquipment : LPG MOUNDED BULLET 127° (60MT) Manufacturer Serial No.: CPVL-1301 & 1302 QUALITY PLAN Revision No. : 02 Page 4 of 11 Control No. CPVEPL/QAP/1301-02 ean : “Reference [ose Trspection | inspection - 4 Characteristics to | Document / |Quantum| Format [oy MEG} °Y SAC byL&T | by DRDL a No] Activites at eM] “crv : techeied | Accepaner [ofCheck Recording! Spn/ | SALE SL standard ‘ oe Peso ee lipase BP [pate | F [pate Dakaaieat topetal & petal | Weld setup cee R H w w R vt bce » Reeee| ae | w # w w x Dei ee E x w w R Taped DihedEae selom Aaceped | Drawing, | n JasMesee Vit] soon | K w w R ‘welding Py “vin lope Tarra Too wna FPA Oat Pre tom tae Fal PY wn ey 17 wnadee | Sees ar 22 | Ouse ws | # w w R ther ara Tinea ied Pe is Senedby uaiiyDnD. | «T= | oo Sounds . pcltopoced ss |S “Jonson wos | ok « R z k ES poh wunos \2 fA worn) Page oft aedEquipment : LPC MOUNDED BULLET 127° (@OMT) Control No. CPVEPL/QAP/ 1301-02 Manufacturer Serial Nos CPVL-1201 & 1302 QUALITY PLAN Revision No. : 02 Page Sof 11 a “Reference oteral Pamasn] HFS T arpacton | Inspection ae Ne Characteristics to | Document / |Quantum| Format. |by MFG| byLatT | byDRDL No] Activites y cPvL_| sos /MEIs echecked | Acceptance ofCheck Recording] Sign/ Lo Saar ee eel oh Standard Date | i [8™ | a Per] we Ber! | wp Rien Tall ong See] “Weld sorap, “Pf cheek with Accepted R H w Ww R Drowing are weling for PT Procedure 14 | Shale Nozze ASMESe. | 100% neck vt For Sern x0 Det Refer Weld map| Appendin-8 R " w w R Vil iapaion st " Z ie a ‘ RraSealc TEMESES TR Fs tall bees ar 15 ‘VIII DIV.1 & | 100% R a R Rg R accepted by L&T/TPl/ DRDL RT Procedure Prior to proceed. x w w R Stell cweking|-L/sorienttion | Accepted "Grea dimensions or Seam no. pase FL 16 | ‘Refer Weld map] -Back chip and final 100% R weld 8 w w R H ® WT Fins al boeeiovets ‘asMEsEC. | v7 | tetsietio | oiesoundnes | AMES | sy | ig _ z deceped by LEY DRDL Sele | RTBlmresee |e | : priate proceed = Page S of It Age[Equipment :iPG MOUNDED BULLET 127° (60M) Control No. CPVEPL/QAP/1301-02 Manufacturer Serial No.: CPVL-1301 & 1302 QUALITY PLAN Revision No. : 02 Page 6 of 11 4 “Rescmice era] Pararenn] TePFON T nspccon | tropection aoe No | Activities | Characteristics to | Document / |Quantum | Format [ky MFG] "Cpyi | sos jaar | bYLAT | byDRDL be checked Acceptance | of Check Recording! Sign/ Isign7 = en f Eign7 jan 7 Standard Dae | se) Rew] fe Res Pie Peed) ae (Bend = ee 18 | marking on opening rawing 100% R H w w R . shell / dished fouling with . ends weld NosdieTipeto | Weld serup a w w E . Farge Setup [pT rorrootnansback| paste : ® and welding final wed vw 100% IR * ” = | | 7 ee Nozzle Pipe to | Shell /Dished — w w R | 20 1ox | oR " i | H w w x TET filme shall be reviewed and ASMESEC. a = Hatsounines: | vmtonya | aos | ae 5 x 8 x | | segtetbytarveny oxox nee RT Procedure - ~Free From surface ruilprot | detects 22 | Nozzte to Shell Appendivs | 100% | IR " R welds fom both side Page 6 of 11Equipment : LPG MOUNDED BULLET 127° (OMT) Control No. CPVEPL/QAP/1301-02 Manufacturer Serial No.: CPVL-1301 & 1302 QUALITY PLAN Revision No. : 02 Page 7 of 11 "Felines [oreea| Panaration] Tnspston T tspecon | inspection oa . Characteristics to. | Document / |Quantum| Format oy MBG| ey. byl&? | by DRDL Activites y cevi_| sos/wms | be checked. ‘Acceptance |ofCheck Recording] Sign/ Sigal ign T Bin? igaT roi pe sd Date ug Date Te [Date x [Date SEV + oan Det 2 | testng of ep [Tet Pemeure vox | oR x w ® & pad for Nozzle |“/**##8° | -Weld setup aoe H w Ww x ae a aiaperar | oe : 2 - z % wld ASME vo | or cae Speer oe z ng Det u w w Appendie-8 ee Te ima all viewer =| samoaten | SOME TT fi i: 1 . accepted by LEN/TPY) DRDL tet Rlmsevon’ | VIBDWV.1& Britto proceed Sedale Support sopportan 26 | Sede pron 100% ul w w R rn a a ‘Non Pressure - Par Piss -freetomsurace | ASME See 2 detects vn 100s | ow x w w ® Dit poEquipment : LPG MOUNDED BULLET 127 (OMT) ‘Control No. CPVEPL/QAP/1301-02 Manufacturer Serial No. CPVL-1301 & 1202 QUALITY PLAN Revision No. : 02 Page 8 of 11 E “Reference lofferea| Px2mination| Inspection | yo pection | Inspection % | ny | Characteristics to | Document |Quantm| Format foynarc] “LOA | W., | “byte” | byDRDL ie rechecked | Acceptance [of Check hecording|Sign/ wt i Sea7 Be ‘Standard Date IP ign’ | ip fis"/) ip pr Pe Date Date [Date Date ~Overall dimensions Final Nozzle dimensions, Dimensional | Elevation & and Visual Inspection of LPG Tanks 2 surface for blemishes} -Accepted | 100% IR H H H R Completion ofall | Drawing | -Cissing oot fl New TES - “Leeding tesep: Vill Div. wrestling Rater hecing | VIED T an wo{ efeompete |-Sockingtenp. | TEtuee | 1008 | Temp H " n R neat oe ee TR werk 8 Approved by iat FE Pred sullrref a | Fee romsursce | ASME Se gp welenins | detects va ae i ‘ on Append Page 8 of 11Manufacturer Serial No.z CPVL-1301 & 1302 QUALITY PLAN Revision No. : 02 Equipment : LPG MOUNDED BULLET 127 (60M) Control No. CPVEPL/QAP/1301-02 Page 9 of 11 ei “Reference ortere] amination] TSpetON | tapection | Inspection ee, a Characteristics to | Document / |Quantum| Format |by MFG] “¥. x byl&T | byDRDL No] Activities crvi _| sos /Meis bechecked | Acceptance |of Check Recording] Sign/ Bat f oo ee Standard Dae | ow fev] w Pee/| w fRse/| ap PRs! Hydronic Tes & Pneumatic = Accepted testing of RE Drawing padforNozzle | peview of = ASME SEC. Hydrostatic Testing | YMNDIV.1 Shell Hydrostatic Testing | Clause no, 84 Circumference ~SMPV Bales check at 30%, 50%, 70% 100% |“ full & A, tyione | 0%] OR x * u w ou MAWP for leaks ‘Name Plate | -Name Plate Details ~SMPV Rules Copy of oa | Fai ekg [eacepted | so0% | “name H wif w R Drawing te c Elevation Blasting for | “Surface finish 3 2 5 : eae ‘Accepted . Visual inspection & ; H R R R x he Drawing | 100% Tntermediate — | Visual napection & and inal coats | DET for carbon steel H w material ~Ceriication of | -ASMESEC. Review of Final Document fort Preparation of | MDR TPI/LAT and DRDL 34 | vor -QAP 100% H H Drawing Page 9 of 1 deinEquipment : LPG MOUNDED BULLET 127° (@0MT) Control No. CPVEPL/QAP/1301-02 Manufacturer Serial No.: CPVL-1301 & 1302 QUALITY PLAN Revision No. : 02 Page 10 of 11 4 “Reference ortereal Framaracon| Terection | inspection | inspection oe No| Actives | Chacteists to | Document / |Quantam| Format foy MG] "OAC | by | “bytar | by DRDL at bechecked | Acceptance |of Check Recording] Sign/ oy Ber? aT =i Standard Dale (Peer |e fe ed ae" fee: ~ Parcs Onder Bs ~ Quality Plan + Outside Diameter = Maximom Allowable Working Pressure 4.0 INSPECTION CODES (IP): “A Hold Point = Hold Points are operations that must be witnessed or performed by the agency who established them. No further operation shall proceed Unless cleared by stipuiated agency. of te job. “W" Witness Point ‘A witness point is an operation which must be witnessed by The TPI & L&T or which prior twenty four hours notice must be given. Further work ‘may proceed only when The coverage, then written communication shall be obteined prior to proceed Page 10 of 11 {or next stage.Equipment : LPG MOUNDED BULLET 127 (60M) Control No. CPVEPL/QAP/1301-02 Manufacturer Serial No.: CPVL-1301 & 1302 QUALITY PLAN Revision No. : 02 Page 11 of 11 E “Reference lontered| rane | Ray” | inspection | Inspection ae No| Activities | Characteristics to | Document / Quantum) Format poy mmc} POAC | oY | byLer | by DRDL bechecked | Acceptance of Check [Recording | Sign/ eT aT a aa Standard Date | IP Peer | Meee | ie fees | op fe ie for fasteners with co-relation of material grade, mig. name! logo and Mil Test Certificate details complying wit all levant properties of materia steners wil be accepted without further sampling ‘co-elation does not exist, then samping shall be done to conduct all mandatory tests as per material specifcation shall be done fot 13, Intemal clesring and drying shall be done sfter hydro test. Visual inspection shall be done by MEIS and L&T. (E& Page 11 of 11