III Brazilian Congress of Metrology
st th
September 1 - 5 , 2003
Theory and Practice of Metrology in
Laboratories
Prepared and presented by:
Mathias Slabsche
VDE Testing and Certification Institute
www.vde-institut.com
Organisation
VDE Association for Electrical,
Electronic & Information Technologies
• Founded in 1893
• Leads and supports standard development on national
and international levels
• Promotion of technical progress
• National and international transfer of technical know-
how among experts
• Not-for-profit
Organisation (continued)
VDE Testing and Certification Institute
• Founded in 1920
• One of the leaders in third-party product certification
• 18000 m² of laboratory space
• 16.000 product evaluations conducted annually
• 430 employees
• 5000 License Holders worldwide
• 7000 inspected and supervised factories
• 8000 follow-up inspections annually for VDE and
partners
Harmonisation
of standards leads to a common basis of
testing worldwide
↕
Comprehensible
because of mutual recognition schemes
such as
CB Scheme
↕
Economical for testing laboratories and manufacturer
Areas of testing for
electrotechnical products
Safety
EMC
Energy Efficiency
Manufacturers demand full range of tests
Product categories and
testing conditions
• 15 main product categories based on CB Bulletin 105B
ranging from cables and cords to electronic
entertainment products
• Covered by over 90 individual IEC standards or
standard series respectively EN standards in europe
plus national standards for products outside the scope
of the CB Scheme
• Common rated voltages from 100 up to 240V
• 50 and 60 Hz
• Ambient temperatures (switches, refrigerators, etc.)
Test equipment
• Approximately 3000 pieces of test equipment
• Hundreds of different types of test equipment
• Calibration of test equipment, approx. 1000 calibrations
annually carried out by 4 VDE employees
• Standardized equipment throughout the laboratory as much as
possible, reduces the personnel and purchase costs
• Automated test equipment: Faster turn-around time, reduction
of personnel costs
• Normally no production of test equipment. Development in
close cooperation with specialized manufacturer who can
produce more economically – Don`t reinvent the wheel
• Annual investment in test equipment of 1.5 to 2 million Euro
Fully automated test system
for washing machines
Manufacturer: Elabo
Examples of features:
• 20A, max. 300V, single phase
• Automatic recording of voltage, current,
wattage
• Recording of temperature electronically
and/or via printer
• 30 ports for thermocouples
• Automatic recording of winding
temperatures by change of resistance
• Flow rate measurement
• Integrated leakage current measurement
system
Arrangement of test equipment
Ensure the required test sequences laid down in
standards
Test equipment placed
outside humitity chamber
in an air lock
• Insulation resistance
• Leakage current
• Dielectric strength
Fully automated test
system for switching
devices such as:
• Semiconductor relay
• Mechanical switches
• Mechnical relay
• Thermostats
One feature:
Temperature chamber up to
250°C
Conclusion
• Independence
• Integrity
• Carry all necessary accreditations
• Competitive
• Cooperation – Harmonisation – Mutual acceptance
• Testing and certification in Europe is a service industry,
no mandatory certification for most products
• Service must be added value for the manufactuer
• Maintain balance between high quality (safety) and
commercial success