Fixtureless Tester APT-9411 Series

Service Manual

TAKAYA CORP.
Revision history in Vol.2

This Service Manual accommodates the APT-9411 Series which serial number is V5F4**23 or later.
As for the tester which serial number is V5F4**22 or earlier, refer to the first printing (Vol.1).

2-2 Peripheral equipments

Additional explanation on I/O PCB (TAKAYA TVX-30Z)

2-4 Safe cover opening position

Additional explanation on the procedure for switching the Safe cover opening position

4-3 System block wiring diagram

Along with addition of I/O PCB (TAKAYA TVX-30Z), the system block wiring diagram was revised.

５ Constituent parts
5-2 Design change of Safe cover

5-4 Design change of PCB holder rails (due to its extension up to 485mm width
Preface

This Service manual contains the information for the APT-9411 Series that you should
know about when the product is served and/or maintained.

Note

1) The company name and the product name described in the service manual are the trademark
of each company.
2) Copyright 2004 Takaya Corporation. All rights reserved. No portion of the contents of this
publication may be reproduced or transmitted in any form or by any means without the express
written permission of TAKAYA Corporation.
3) The content in the service manual shall be changed without any advance notice.

Composition of a manual

It describes the size dimensions, the name of key

１ Specification components and specifications.

It describes the set-up process and the camera

２ Installation installation.

It describes the maintenance and the replacing process of

３ Maintenance consumable parts.

It describes the electric diagrams and the layout of

４ Electric diagram electric components.

It describes the shape and the type of the components

５ outward appearance used in the product.

1
Precausions
The TAKAYA Fixtureless Tester is composed of precise mechanisms and the electric circuits. Please keep
this service manual handy to get a better understanding of the product before you start the installation and/or
maintenance work.

Operating and Safety Symbols

Pay special attention to sections marked by following symbols:

DANGER
Calls attention to a procedure, practice, or condition that could possibly cause serious accident or
death.

WARNING
Calls attention to a procedure, practice, or condition that could possibly cause bodily injury or
damage to the product.

CAUTION
Calls attention to a procedure, practice, or condition that could possibly damage to the product.

(IMPORTANT) Calls attention to notices and restrictions that should be kept strictly when they
operate and/or work.

(NOTE) Calls attention to false operations and works that they encounter easily.

2
Contents

Preface ................................ ................................ ..... 1

Precautions ................................ ................................ 2
Contents ................................ ................................ .... 3

1 Specification
1-1 Dimensions and weight .................................................................. 1-2
1-2 Names and function of parts
Exterior .......................................................................................... 1-3
XY arm........................................................................................... 1-5
Z arm ............................................................................................. 1-7
PCB holder unit ............................................................................. 1-8
Inside chassis .............................................................................. 1-9
1-3 Serial number .................................................................................. 1-11
1-4 Personal computer & Monitor........................................................ 1-12
1-5 Accessories ..................................................................................... 1-13

2 Installation
2-1 Tester
Movement...................................................................................... 2-2
Height adjustment.......................................................................... 2-3
Level pad ....................................................................................... 2-3
Level surface ............................................................................... 2-4
Release fittings............................................................................. 2-5
Monitor base ................................................................................ 2-6
2-2 Peripheral equipments
Personal computer ........................................................................ 2-10
CCD ............................................................................................. 2-11
Printer ............................................................................................ 2-11
Wiring connection .......................................................................... 2-12
2-3 Connecting power supply
Input voltage ................................................................................ 2-19
Earth/Power supply....................................................................... 2-20
2-4 Camera installation
Camera installation......................................................................... 2-21
CCD Gain adjustment ................................................................... 2-28
2-4 Safecover_opening position ........................................................... 2-30

3
Contents

3 Maintenance
3-1 Grease care....................................................................................... 3-2
3-2 Printer
Printer ............................................................................................. 3-5
Replacing printer paper .................................................................. 3-5
3-3 Replacing probe pin
Probe 1/4 ........................................................................................ 3-8
Probe 2/3 ........................................................................................ 3-9
Bottom probe .................................................................................. 3-10
3-4 Replacing probe wire
Probe 1/4 ........................................................................................ 3-11
Probe 2/3 ........................................................................................ 3-12
3-4 IC open
Replacing sensor probe ................................................................. 3-13
Replacement of Sensor probe base CS8000-S21 ......................... 3-14
3-6 Sensors
Position of sensors ......................................................................... 3-15
3-7 Motor drivers
Type and position ........................................................................... 3-16
Fixed method.................................................................................. 3-17
Connect .......................................................................................... 3-17
Setup of SW ................................................................................... 3-18
4 Electric diagrams
4-1 Electric part layout
Major electric parts ......................................................................... 4-2
Switching power supplies ............................................................... 4-3
Motor drivers................................................................................... 4-3
PCBs .............................................................................................. 4-4
4-2 Circuit diagram
System block connection diagram ................................................. 4-5
Power supply circuit diagram ......................................................... 4-7
Emergency connection diagram..................................................... 4-8
Emergency circuit ........................................................................... 4-8
4-3 Wiring diagram
System block wiring diagram.......................................................... 4-9
Power supply wiring diagram ......................................................... 4-11
Emergency wiring diagram............................................................. 4-12

4
Contents

5 Constituent parts
5-1 Page composition ............................................................................ 5-3
5-2 Exterior
Exterior cover (F, R) ....................................................................... 5-5
Exterior cover (B, L) ....................................................................... 5-7
PC desk & Operation stage ............................................................ 5-9
5-3 XYZ arm
X arm ............................................................................................ 5-11
XY1 arm.......................................................................................... 5-13
XY2 arm.......................................................................................... 5-15
XY3 arm.......................................................................................... 5-17
XY4 arm.......................................................................................... 5-19
Y1/4 slid base ................................................................................. 5-21
Y2/3 slid base ................................................................................. 5-23
Probe 1/4 ........................................................................................ 5-25
Probe 2/3 ........................................................................................ 5-27
IC open (Option) ............................................................................. 5-29
Camera & LED lamp ...................................................................... 5-31
5-4 PCB holder base
Base ............................................................................................... 5-33
Front side PCB holder .................................................................... 5-35
Rear side PCB holder..................................................................... 5-37
UP/DOWN mechanism................................................................... 5-39
Width adjustment............................................................................ 5-41
Lever............................................................................................... 5-43
5-5 Desk unit
Machine base ............................................................................... 5-45
Desk front side-1 ............................................................................ 5-47
Desk front side-2 ............................................................................ 5-49
Desk rear side ................................................................................ 5-51
PCB rack ........................................................................................ 5-53

5
１ Specification

In this chapter you will find the size dimensions, the name of key components and specifications.

1-1 Dimensions and weight ..................................................................... 1-2

1-2 Names and function of parts
Exterior .......................................................................................... 1-3
XY arm........................................................................................... 1-5
Z arm ............................................................................................. 1-7
PCB holder unit ............................................................................. 1-8
Inside chassis ................................................................................ 1-9
1-3 Serial number .................................................................................... 1-11
1-4 Personal computer & Monitor............................................................ 1-12
1-5 Accessories ....................................................................................... 1-13

1 － 1
1-1 Dimensions and weight
Dimensions and weight of the product is as per the drawing below. Please take them into account especially
when this is your first time installation or movement.

2060mm
81"
1370mm 690mm
54" 27"

Monitor base
Max 8kgs
1270mm
50"
1880mm
74"

610mm
24" R690mm
R27"

270mm
1300mm 11"
51"
990mm
740mm
39"
29"

Dimensions / Weight
Dimensions : W1370mm(54”) X D1270mm(50”) X H1300mm(51”) cm
Weight : Approx. 1,000Kgs

1 － 2
1-2 Names and function of parts
Exterior
Names and function of the exterior parts are explained below.

③ Emergency stop SW ⑤ Operation panel

④ Reset SW
⑩ Monitor
⑬ Clamp lever
⑧ Earth terminal

⑥ Cover SW(Left side)

⑪ Mouse

⑦ Tester terminal
⑫ Keyboard
⑭ PC access window
② Power ON lamp
① Power SW
⑨ Personal computer
⑥ Cover SW (Right side)

⑮ Level pad
⑯ Caster

⑰ Fan

⑱ Slot for Communication

cable

⑲ Earth terminal

⑳ AC IN (Power cable)

1 － 3
1-2 Names and function of parts

No. Name Function Reference

① Power SW The product turns on and off.

The lamp lights in green color only when the

② Power ON lamp
Power SW turns on.

The product comes to a standstill on the spot and

③ Emergency stop SW
never actuate until the SW is released.
After the Emergency stop SW was released
and/or the Safe cover was opened and closed,
④ Reset SW
the product returns to its original state by pressing
this SW.
The actuators connecting to the operation panel is
⑤ Operation panel
controllable.

⑥ Cover SW The SW checks On/Off state of the safe cover.

The operator can connect an earth band to

⑦ Earth terminal
ground himself.

Tester lead wires can connect to have versatile

⑧ Tester terminal
measurements.
Page 1-12
Personal computer &
⑨ Personal computer Mail controller to manage the whole product Monitor
Page 2-10
Personal computer

⑩ Monitor Displaying the system software

Page 2-7
⑪ Mouse Used for operating the system software
Operation stage

⑫ Keyboard Used for operating the system software

The PC board set on the PCB holders is clamped

⑬ Clamp lever
or released.

The operator can access to the PC (Power SW,

⑭ PC access window
CD drive, so on) directly.

Page 2-3
⑮ Level pad The product is leveled with an optional height.
Level pad

⑯ Caster Used for moving the product on a flat floor.

⑰ Fan The heat inside the product is ventilated.

Slot for communication Used for drawing out a communication cable from
⑱ cable the Personal computer.

⑲ Earth terminal The product is earthed to ground.

Page 2-14
Used for applying AC primary voltage to the Earth/Power supply
⑳ AC IN (Power cable)
product.

1 － 4
1-2 Names and function of parts
XY arm
Names and function of the parts used at XY arms are explained below.

② Y2 motor ⑨ X2-3 stopper ② Y3 motor

② Y1 motor ② Y4 motor

⑪ X1 stopper ⑫ X4 stopper

⑩ X3-4 stopper
⑧ X1-2 stopper

⑤ Y1 sensor ⑤ Y4 sensor
⑤ Y2 sensor ⑤ Y3 sensor

④ X1 sensor
④ X2 sensor
④ X3 sensor
④ X4 sensor

⑥ X1 cover plate ⑥ X4 cover plate

⑥ X2 cover plate ⑥ X3 cover plate

⑤ Y sensor
③ Probe 2/3 motor
⑦ Y2/3 cover plate ② Y motor

① X3 motor

⑦ Y1/4 cover plate ① X2 motor

⑬ Probe 1/4 ① X4 motor

③ Probe 1/4 motor ⑭ Probe 2/3 ① X1 motor

1 － 5
1-2 Names and function of parts

No. Name Function Reference

① X motor

② Y motor Driving motors

③ Probe motor

④ X sensor
Page 3-15
Home sensors for each axis
Position of sensors
⑤ Y sensor

⑥ X cover plate
Cover plates to turn on and off the Home sensors
⑦ Y cover plate

⑧ X1-2 stopper

Mechanical stopper to prevent each axis from an

⑨ X2-3 stopper
unexpected clash with others

⑩ X3-4 stopper

⑪ X1 stopper
Mechanical stopper to prevent the X-axis from an
unexpected clash with the outer limiter
⑫ X4 stopper

⑬ Probe 1/4 Page 3-8

Replacing probe pin
Probe pin
Page 3-11
⑭ Probe 2/3 Replacing probe wire

(NOTE) Refer to the drawing for the detailed location of X1 ~ X4 axis.

1 － 6
1-2 Names and function of parts
Z arm
Names and function of the parts used at Z arms are explained below.

① Motor

⑧ LED lamp
⑤ Sensor
(Z4 top side)
⑥ Cover plate

⑧ LED lamp (Z1) ⑧ LED lamp

④ Cable holder ⑧ LED lamp (Z4 front side)
③ Probe holder
1, 4 probe (Z4 rear side) ⑦ Camera
② Probe pin

① Motor

⑤ Sensor

④ Cable holder
③ Probe holder
⑥ Cover plate
② Probe pin

2, 3 probe

No. Name Function Reference

① Motor For moving the probe up/down
Page 3-8
② Probe pin For measuring the PC boards
Replacing probe pin
③ Probe holder Mechanism to hold on the Probe pin
④ Cable holder Fitting to hold on a probe wire
Page 3-15
⑤ Sensor Home sensor for Z arm
Position of sensors
⑥ Cover plate Plate for turning on and off the Home sensor
⑦ Camera For capturing the board image on the display
Page 2-15
⑧ LED lamp Lighting system for the camera
Camera installation

1 － 7
1-2 Names and function of parts
PCB holder unit
Names and function of the PCB holder unit are explained below.

⑧ Handle

③ Rear PCB holder

⑪ Support pin

⑨ Bottom probe
⑩ Cable holder

② Front PCB holder ⑫ Machine ref. point(F)

⑤ Knob for adjusting PCB width ④ PCB width lock

⑦ Indicator needle
⑥ Scale ① Clamp lever

No. Name Function Reference

Used for clamping or releasing the PCB set on the
① Clamp lever
PCB holders.

② Front PCB holder

The PCB to test is set manually.
③ Rear PCB holder

④ PCB width lock Used for locking or releasing the Rear PCB holder.

Knob for adjusting Used for moving the rear PCB holder back and
⑤ PCB width forth.
⑥ Scale It indicates the width (cm) between the front and
⑦ Indicator needle the rear PCB holder.

Used for moving the rear PCB holder back and

⑧ Handle
forth directly.
Probe accessible to the PC boards from the
⑨ Bottom probe
bottom side. (x 2pcs)
Used for holding down the probe wire connecting
⑩ Cable holder
to the Bottom probe from.
Used to leveling the PCB from the bottom side. (x
⑪ Support pin
7pcs)
A mechanical origin where is to be the reference
⑫ Machine ref. point
points for each Probe.

1 － 8
1-2 Names and function of parts
Inside chassis
Names and function of the parts inside the chassis are explained below.

① Personal computer

② CCU camera

⑤ Power panel ③ Terminal 14

④ Terminal 3

⑥ Power panel
(for measurement unit)

⑧ Motor driver

⑩ PCU rack
⑨ Measurement rack
⑪ Noise filter

② CCU camera ⑦ Safe relay board

⑫ Down transformer

⑪ Noise filter

1 － 9
1-2 Names and function of parts

No. Name Function Reference

Page 1-12
① Personal computer Personal computer &
Monitor
Page 2-11
② CCU camera Controller for camera
CCD camera

③ Terminal 14 AC100V OUT Terminal

Page 2-12
Connection
④ Terminal 3 AC200,220,240V OUT Terminal

⑤ Power panel

Power panel Page 4-1

⑥ (for measurement unit)
Switching power supplies etc.
Electric part layout

⑦ Safe relay board Safe relays etc.

Page 3-16
⑧ Motor driver For X, Y, Z axis
Motor drivers

⑨ Measurement rack Measuring boards and Control board are stored. Page 4-1
Electric part layout
Page 4-4
⑩ PCU rack Motor control boards are stored. PCBs
Page 4-1
⑪ Noise filter For primary source
Electric part layout
Page 2-13
Input voltage
⑫ Down transformer
Page 4-1
Electric part layout

1 － 10
1-3 Serial number
This section explains the serial number that identifies each tester individually.

Every tester has an identification plate with a serial number on the back. This serial number will be
necessary for efficient maintenance service. Be sure to tell us the serial number whenever the maintenance
parts or some optional items would be required.

Identification plate

Model
Voltage V,~AC
Single phase,50/60Hz

Current A Max.

Power kW Max.
Serial No. Serial number
Manufacture
Protection
TAKAYA CORP. MADE IN JAPAN

1 － 11
1-4 Personal computer & Monitor

Under-mentioned is minimum requirements to the personal computer and the monitor usable in the tester.

System Requirements
Computer PC/AT compatible PC
CPU Pentium 4 2GHz or higher
Memory 512MB or more
CD-ROM 1 drive
HDD 4GB or more (Free space needs approx. 30MB)
Operating system Windows XP Professional (Service Pack 1 or more)
Expansion slots 4(SP4)
PCI slots or more
Monitor 15 inch LCD display
Keyboard Full type
Mouse PS/2 type
Centronics compatible port (for printer)
RS-232C serial port
Interface
Keyboard port
Mouse port (PS/2)

The personal computer and the monitor suitable for the tester are mentioned below.

MAX 500mm (H) Max 8kg

MAX 19.5" (H)

MAX 515mm (D) MAX 220mm (W) MAX 220mm (W) MAX 515mm (D)
MAX 20" (D) MAX 8.5" (W) MAX 8.5" (W) MAX 20" (D)

The housing base and space for the personal computer are mentioned below.

PC access window

Personal computer 400mm

16"

195mm
8"

Base level for PC

PC housing base

1 － 12
1-5 Accessories
Followings are standard accessories included in the tester.

1 2 3 4 5 6

10

7 8 9

11 12 13 14 15

No. Name Type Q’ty Remarks

1 Probe pin XX-00222 16
2 Probe socket SA941-46616P0 8
3 TAKAYA LS-458-01 4 Probe 1/4
Probe wire
4 TAKAYA LS-457-01 4 Probe 2/3
5 Probe pin PTP-2N1LLM-3R 2
Bottom probe
6 Cable holder 2
7 Test lead cable TLA-201 1
8 Back-up pin SP-0101 7
9 Operation manual 1
10 Tool box 1
11 Hexagon wrench Full set 1
12 1 100mm
Philips screw driver No.2
13 1 200mm
14 Iron bar φ 10 SA840-42395M0 1 For adjusting Leveling pads
15 Attachment 1 Motor driver accessory

1 － 13
２ Installation

In this chapter you will find the way to install and set up the tester, its peripheral equipments and the CCD
camera so on.

2-1 Installation
Movement...................................................................................... 2-2
Adjustable height margin ............................................................... 2-3
Leveling pad .................................................................................. 2-3
Leveling the tester ......................................................................... 2-4
Fixing brackets ............................................................................. 2-5
Monitor base.................................................................................. 2-6
2-2 Peripheral equipments
Personal computer ........................................................................ 2-10
CCU ............................................................................................... 2-11
Printer ............................................................................................ 2-11
Wiring connection ........................................................................ 2-12
2-3 Connecting power supply
Input voltage ................................................................................ 2-19
Earth/Power supply....................................................................... 2-20
2-4 Camera installation
Camera installation......................................................................... 2-21
CCD Gain adjustment .................................................................... 2-28
2-4 Safecover_opening position............................................................... 2-30

2-1
2-1 Installation

Movement
The case that the forks are inserted under the chassis in order to lift and move it to other location is
described below. As for the footprint necessary for the tester, please refer to 1-1 Dimensions and weight.

DANGER
Never fail to use the fork lift that supports the weight of the tester and deal with the frame size. In addition,
be sure to insert the forks near the center of the tester until they reach to the rear frame. Otherwise, it may
cause a fatal accident and/or serious damages to the tester.

870mm
34"

1170mm
46"

Forks Frame bottom

When the forks are inserted from back and forth

1120mm
Forks 44"

670mm
26"

When the forks are inserted from side face

2-2
2-1 Installation

Adjustable height margin

The height margin adjustable by “Leveling pads” equipped under the chassis is described below.

Adjustable margin
900mm+70, -20
35"+2.8, -0.8

Standard inspection height

900mm
35"
Leveling pad

Leveling pad
The way to adjust the leveling pads is explained below.

CAUTION
In order to level the tester, adjust the four leveling pads equipped under the chassis little by little
carefully.

UP DOWN

Iron bar φ 10 Leveling pad

The iron bar φ 10 is in the tool box delivered together with the tester as standard.

2-3
2-1 Installation

Leveling the tester

Try to level the tester with a water level as described below.
(NOTE) As a water level is not standard accessory, be sure to bring it with you when the tester is
introduced to the user.

Operating steps:
(NOTE) Pay attentions not to lift another level pad while working the operation below.
1. Put a water level on the position (1) as indicated in the figure below.
2. Adjust Adjuster bolts while checking that the tester stands on the floor in parallel within the
tolerance of 0.1mm/1000mm.
3. Put a water level on the position (2).
4. Adjust Adjuster bolts while checking that the tester stands on the floor in parallel within the
tolerance of 0.1mm/1000mm.
5. Put a water level on the position (1), (2), and then check that the tester stands level with the floor
within the tolerance of 0.1mm/1000mm.

(2) Water level

(1) Water level (1) Water level

(2) Water level

(1) Water level (1) Water level

(2) Water level

2-4
2-1 Installation

Fixing brackets
Fixing brackets installed at the delivery as described below.

CAUTION
Be sure that any removed materials, such as fixing brackets, vinyl bands and screws never
remains inside the tester.

Fixing bracket-X
There is a fixing bracket (red color) between the 2Y arm and the 3Y arm as illustrated below. Please open
the rear exterior cover in order to take it out of the tester.

Fixing bracket-X

Y2 arm Y3 arm

PCB holder
The PCB holder is fixed with a hex-head screw as illustrated below. Please unscrew the hex-head screw.

Hex-head screw

Hex-head screw

2-5
2-1 Installation

Monitor base
Install Monitor base as described below.
1. Install the Monitor base to the Swing arm.

Monitor base

Swing arm

Screw

2. Install the monitor on the Monitor base and fix it with Monitor brackets.

Monitor

Monitor bracket

Nut

Washer

Wing nut
Monitor bracket

3. Install the keyboard on the Keyboard base and fix it with Keyboard brackets.
4. Put the mouse on the Keyboard base.

Keyboard bracket
Keyboard

Press

Keyboard bracket
Mouse
Press

Keyboard base

2-6
2-1 Installation
5. Run all cables through a mounting hole on the Monitor base.

Monitor power cable

Monitor cable
Keyboard cable
Mouse cable
Mounting hole

6. Break down into Wiring hose, Joint and Nut as illustrated below.

Joint
Wiring hose (Inside)

Nut

Wiring hose Nut

Wiring hose (Outside)

Disassembly Wiring hose

Nut

Nut

2-7
2-1 Installation
7. Run the cables through the Wiring hose (Inside) and cover it with the Wiring hose (Outside).

Wiring hose (Inside)

Wiring hose (Inside)

Wiring hose (Outside)

Cable

8. Install the Nuts at both ends of the Wiring hose.

Wiring hose Joint

Joint

9. Put the Nut on the cables.

Nut

Cable

Process of installing Nut

2-8
2-1 Installation
10. Use the Nut to fix the Wiring hose on the Monitor base.

Nut

Monitor base
Joint

Wiring hose

11. Insert the cables through a Mounting hole on the Side cover, and put the Nut on the cables inside the
Side cover.
12. Fix the Wiring hose to the side cover with the Nut as illustrated below.

Nut
Hole of Side cover
Joint
Wiring hose
Inside Side cover

Outside Side cover

Joint part with Side cover Wiring hose

13. Refer to Section 2-2 “Peripheral equipments” for the cable connection.

2-9
2-2 Peripheral equipments

Personal computer
Installation of a personal computer is explained below.

WARNING
Make sure that the tester is powered off and unplugged before starting your operation. Otherwise it could
possibly causes bodily injury or mechanical trouble.

Remove Front cover to draw PC stage out of the tester and place a personal computer there. (Refer to “1-4
Personal computer & Monitor” for the maximum size of the personal computer)
(IMPORTANT) After the PC stage was put back into the tester, be sure to fix it with screws.

Personal computer
PC stage

Screw

Front cover
PC stage

The PC stage involves two bands as illustrated below. Please fix the personal computer with these
bands.

Fixing band

Personal computer

2 - 10
2-2 Peripheral equipments

CCU (Camera control unit)

Install a CCU as described below.

CCU
(SW panel is upside)

PC stage Screw CCU holder

SHUTTER GAIN CONTROL

POWER
SPEED
HIGH/OFF AUTO
3 4 5 GAIN
2 6 STD
1 0 7
LOW/F.L. MANUAL
CSU4000B

HIGH/OFF MANUAL
CCU setting
IMPORTANT
Whenever the camera (CCD, CCU and/or lens) would be installed or replaced locally by yourselves, be sure
to fine adjust the camera gain. Refer to Section 2-4 “CCD Gain Adjustment”.

Printer
Installation of a Printer is explained below.
Power cable

Printer cable
Printer
(TSP-600 series)

Printer stage

2 - 11
2-2 Peripheral equipments

Wiring connection
All wiring connection of peripheral equipments is described below.
Original Configuration

Camera power cable Camera cable

Terminal
(DC12V TM13)
Connect
Video cable (TOS) BS-631(TTG)
VM2-20(TTG)

CCD

Video cable (TOS)

LS-431-02

Power cable
Printer cable (Option)

Printer (TSP-600 series)

Terminal
CCU (TM3)

Monitor cable Power cable

MⅡ cable
Vision card (TOS/TTG)

PC Monitor
Motion control PCB (JAPMC-MC2110)

I/O PCB
Relay cable (ZPCIOO1T@L00)
LS-470-01

Keyboard relay cable Keyboard

I/F PCB TAKAYA TVX-30P

VME relay cable
Motor driver (X4)
Mouse relay cable Mouse

Terminal
(TM3)

Power cable
VME PCB
TAKAYA TVX-30V

2 - 12
2-2 Peripheral equipments

New Configuration

Camera power cable Camera cable

Connect
Video cable (TOS) BS-631(TTG)
VM2-20(TTG)

CCD

Video cable (TOS)

LS-431-02

Power cable
Printer cable (Option)

Printer (TSP-600 series)

Terminal
CCU (TM3)

Monitor cable Power cable

MⅡ cable
Vision card (TOS/TTG)

PC Monitor
Motion control PCB (JAPMC-MC2110)

Keyboard relay cable Keyboard

I/O PCB TAKAYA TVX-30Z

VME relay cable
Motor driver (X4)
Mouse relay cable Mouse

Terminal
(TM3)

Power cable
VME PCB
TAKAYA TVX-30V

2 - 13
2-2 Peripheral equipments
PC boards installed in the personal computer are explained below.
IMPORTANT
1. Begin to install the PC boards from the AGP slot side in the order of drawing below.
2. Be sure to connect the I/O PCB to the I/F PCB with an interface cable.
3. It may differ slightly from the drawing below depending on the option items to be installed.
Original Configuration
I/O PCB (ZPCIOO1T@L00)
Driver PCB (TAKAYA TVX-30P)
Interface cable
Motion control PCB (JAPMC-MC2110)
TAKAYA LS-470-01
Unused (Option)
Vision card (TOS)

6
5
4
3
2
1
PCI Slot

NO
AGP Slot

OFF

Video capture board When the Motion Control PCB is inserted

PC (TTG) into the PC slot at your side, please check
to see that all DIP switches are at OFF
position as illustrated. The wrong SW
setting that may occur by a careless touch
on them disturbs normal operation of the
tester.

New Configuration I/O PCB (TAKAYA TVX-30Z)

Motion control PCB (JAPMC-MC2110)
Unused (Option)
Vision card (TOS)

PCI Slot

AGP Slot
Video capture board
(TTG)

PC

2 - 14
2-2 Peripheral equipments
Terminal (TM 3/14) is explained below.
(NOTE) Refer to ”1-2 Names and function of parts” for the terminal TM 3/14.
TM14 TM3
100V 200V
220V 6.6mm max

240V

3.2mm min

AC FG
AC FG

Size

2 - 15
2-2 Peripheral equipments
The cables from the monitor, the keyboard and the mouse and power cables are described below.
IMPORTANT
It may differ slightly from the drawing below depending on the PC and/or the option items to be installed.

Mouse Cable
TM14 (100V)
Keyboard Cable
Monitor Cable

TM3 (200,220,240V)

Monitor Power cable

PC Power cable

Connecting the cables to the CCU is described below.

VME relay cable

CCU

Video cable

Camera cable

Camera power cable

CCU
2 - 16
2-2 Peripheral equipments
Connecting the cables to the PC is described below.
IMPORTANT
It may differ slightly from the drawing below depending on the PC and/or the option items to be installed.

Monitor cable
Video cable
Printer cable
（ Vision card）

VME relay cable

Mouse relay cable
(I/F PCB TAKAYA TVX-30P)
Keyboard relay cable
MⅡ cable

(Motion control PCB)

(JAPMC-MC2110)

PC Power cable

Rear PC

Original Configuration

I/O PCB (ZPCIOO1T@L00)

Driver PCB (TAKAYA TVX-30P)
Motion control PCB (JAPMC-MC2110)
Vision card (TOS)

Video cable (TOS)

VME relay cable

MⅡ cable
PC Slots

2 - 17
2-2 Peripheral equipments

New Configuration

I/O PCB (TAKAYA TVX-30Z)

Motion control PCB (JAPMC-MC2110)
Vision card (TOS)

Video cable (TOS)

VME relay cable

MⅡ cable

PC Slots

2 - 18
2-3 Connection power supply

Input voltage
The position of a transformer connecting to the primary input voltage is explained below.

DANGER
Be sure to power off the tester and unplug before starting your operation. Otherwise it could possibly
cause bodily injury or mechanical trouble.

WARNING
The tester is always preset to accept available power source at the destination. When the tester is
relocated to another place where they have another local power source, verify the AC power source
matches the input voltage setting preset in the tester.

The transformer could be visible from the right side of the tester, if Side covers (R) was removed.

Side covers (R)

Transformer

Take off the power cable from the terminal base which is provided on the top of the transformer, then connect
it to the appropriate terminal which matches the available AC power source. The tester requires a power
source of AC200V, 220V, or 240V.

Power cable
(200,220,240V)

Power cable
(0V)

Terminal base
200V
220V
240V
0V

2 - 19
2-3 Connection power supply

Earth/Power supply
The power cable and the earth cable for the primary input voltage is explained below.

The power cable has different length and nose shape depending on the user specifications.

It is always necessary to earth the Earth terminal on the rear tester using a thick wire (0.75mm or more),
except the case that the tester is properly grounded through the power cable in which the earth lead is
included as standard.

Nose shape

Power cable

GND terminal

2 - 20
2-4 Camera installation

Camera installation
This section explains how to install a CCD on the APT-9411 which was pre-installed with the lens.
Followings items are necessary in the working process written in this document.
<Tools>
Name Type Q’ty
Hexagon wrench Full set
Rule L=150mm １
<Adjustment jig>
Camera Adjustment Jig P950Z 1
<Components>
CCD 1
Caution seal Included in the tester 1

CAUTION
The Camera adjustment jig is assembled precisely to minimize the mechanical tolerance in the
testers. So never disassemble this Camera Adjustment Jig otherwise unscrew except two
knobs-1,2.

Knob-2
Camera Adjustment Jig (Slider)

Knob-1 Camera Adjustment Jig (Table)

Camera Adjustment Jig

CAUTION
Whenever the camera cable is connected and/or unconnected to the CCD, power off the CCU
unit in advance. Otherwise it may cause some damage to the CCD !
OFF ON

SHUTTER GAIN CONTROL

POWER
SPEED
HIGH/OFF AUTO
3 4 5 GAIN
2 6 STD
1 0 7
LOW/F.L. MANUAL
CSU4000B

CCU

2 - 21
2-4 Camera installation

Please go through the following steps to install the CCD.

WARNING
The probes are keen-edged! You may get serious injury caused by carelessness.
Operating step
1. Power on the tester to boot up the APT system.
2. Open “PCU Parameter” menu (Ctrl + P key). Choose “Adjust” tab and click “Adjust” button under Adjust
Camera. Then depress the [TEST START] SW on the operation panel.
3. Set GAIN CONTROL on the Camera control unit (CCU) for STD.
4. Open the safe cover and remove the probe holder from the 4Z-axis.
5. Put “Camera Adjustment Jig (Table)” on the PCB holders, and lock up it with both the PCB width lock
lever and the Clamp lever. (Refer to Fig.-1)
(NOTE) The Camera Adjustment Jig (Table) must be set under the lens installed on Probe 4.
6. Push the Camera Adjustment Jig (Table) against the front PCB holder tightly.(Refer to Fig.-1)

Camera Adjustment Jig

(Table)

Front side
Fig.-1
7. Install “Camera Adjustment Jig (Slider)” on the Camera Adjustment Jig (Table). (Refer to Fig.2)
8. Rotate the coupling (silver block) for the 4Y-arm until the lens head touches the Camera Adjustment Jig
(Slider) lightly. (Refer to “Viewed from Arrow-A” in Fig.-2)
9. Drive Knob-1 in tightly while pushing the Stopper against the Slide base of the 4Y-axis. (Refer to Fig.-2)

Probe-4
Slide base
A
Lens

Lens

Camera Adjustment
Jig (Slider)
Viewed from arrow-A
Knob-1
Stopper (Push against the Slide base!)

Camera Adjustment Jig (Table)

Fig.-2

2 - 22
2-4 Camera installation

10. Remove the Camera bracket-2 at the right hand by unscrewing Allen screw. (Refer to Fig.3)

CAUTION
Both the lens and its camera bracket were already fine-adjusted at delivery. So never attempt to
loose the Allen screw illustrated in Fig.3. Otherwise it may cause a serious trouble.

Allen screw

Camera bracket-2
Never loose this Allen screw!

Lens

Fig.-3
11. Drive the CCD in the lens tightly. (Refer to Fig.4)
12. Loose the CCD bit by bit, and fix it temporarily at the position where “Directional line” indicating the
direction of the CCD looks toward the front side.
CCD

Lens CCD

Screw up Directional line

Fig.-4
13. Fix the Camera bracket-2 temporarily by the Allen screw, so that the CCD is still rotatable. (Refer to
Fig.5)

Allen screw

CCD Camera bracket-2

Lens
Fig.-5

2 - 23
2-4 Camera installation

14. Connect the Camera cable to the CCD. (Refer to Fig.6)

CCD

Camera cable

Fig.-6

15. Power on the CCU unit.

16. Rotate the CCD carefully by hand in order to set the camera target in parallel with the Marker on the
Camera Adjustment Jig (Slider). Then fix the Camera bracket-2 with the Allen screw tightly (Refer to
Fig.7)
(NOTE) In addition, please make sure “Position check line” is displayed at the lower part on the monitor.
(Refer to Fig.8)

Camera bracket-2
CCD

Allen screw

Fig.-7
Position check line
Target

Marker

Position check line

Fig.-8

2 - 24
2-4 Camera installation

17. Make sure the camera focus agrees with the Maker level. The working process is described below.
a. Move the Camera Adjustment Jig (Slider) to the location where “Focus stage” is properly
displayed on the monitor. (Refer to Fig.9)
b. Loose the Knob-2 and move the Focus stage up/down. Fix the Focus stage with the Knob-2 at
the position where the camera focus agreed with the Focus marker.

c. When the Maker level is equal to the Focus stage, the camera focus agrees to the Marker level.
(The CCD is installed correctly) But if they don’t get together, it is necessary to adjust the
camera focus according the process described in the next page.

Camera Adjustment
Marker level
Jig (Slider)
Knob-2 Focus stage

Knob-1

Focus marker
Fig.-9

18. Drive the Lock nut in the CCD tightly.(Refer to Fig.10)

19. Cover the area where is the Lock nut by Caution seal (“Do not remove”).

Lock nut

“Do not remove” seal

Fig.-10

20. Take out the Camera Adjustment Jig and install the probe holder on the probe 4 as it was.
21. Close the safe cover and press [RESET] SW.
22. Click “OK” button on the CAMERA Adjustment dialog (Adjust Camera).
23. Set the Machine Ref. Point again. (Refer to Operation manual)
24. Readjust the Camera offset. (Refer to Operation manual)

2 - 25
2-4 Camera installation

Camera focus adjustment

1. Move the Camera Adjustment Jig (Slider) to the location where “Focus stage” is properly displayed on
the monitor. (Refer to Fig.1)
(NOTE) Marker level of the Camera Adjustment Jig (Slider) is the same height as the testing level.

Camera Adjustment
Marker level
Jig (Slider)
Knob-2 Focus stage

Knob-1

Focus marker
Fig.-1 Fig.-2

2. Fine-adjust the Focus stage to be the same height as the Marker level, and fix the Focus stage with
the Knob-2. (Refer to Fig.3)
(NOTE) We suppose it’s convenient to use a rule for this adjustment. (Refer to Fig.4)

Marker level Adjust the same level.

Focus stage
Rule
Knob-2

Fig.-3 Fig.-4

3. Loose two Allen screws which fix the Camera bracket-1. (Refer to Fig.5)
4. Fine-adjust the height of the CCD (with the lens) so as the Focus marker is displayed on the monitor
most clearly. Then, fix the Camera bracket-1 tightly with the Allen screws again. (Refer to Fig.4)

Camera bracket-1
Never loose this Allen screw!

Allen screw

Camera bracket-2
Allen screw

Fig.-5

2 - 26
2-4 Camera installation

5. Make sure the camera focus agrees with the Maker level. The process to check is described below.
a. Loose the Knob-2 and move the Focus stage up/down. Fix the Focus stage with the Knob-2 at
the position where the camera focus agreed with the Focus marker. (Refer to Fig.6)
b. When the Focus stage is the same height as the Marker level, the camera focus should
agrees with the Maker level so that all what you need to do is finished. (Refer to Fig.7)
On the other hand, if their height was different, adjust the camera focus again.

It adjusts to the same

Marker level
level.
Focus stage
Rule
Knob-2

Fig.-6 Fig.-7
6. Loose the Knob-1 and move the Camera Adjustment Jig (Slider) toward the 4Y-axis
7. Rotate the coupling (Silver block) for the 4Y-axis until the lens head touches the Camera Adjustment Jig
(Slider) lightly. (Refer to “Viewed from Arrow-A” in Fig.-8)
8. Drive Knob-1 in tightly while pushing the Stopper against the Slide base of the 4Y-axis. (Refer to Fig.-2)

Probe-4 Lens
Slide base
A

Lens

Camera Adjustment
Viewed from arrow-A
Jig (Slider)

Knob-1
Stopper (Push against the Slider base.)

Fig.-8
9. Make sure the camera target displayed on the monitor is within the Marker box. (Refer to Fig.9)
(IMPORTANT) If the camera target is outside the Marker box, the CCD is installed with oblique angle against
the Marker level. In this case, adjust the camera focus again and install the CCD on the level.

Marker Target

Marker box

Fig.-9

2 - 27
2-4 CCD Gain Adjustment
Standard operating procedure
This section describes a certain procedures for adjusting the Gain at the CCD CS4300B
(CCIR;CS4300BC) with accuracy.
Followings are all items necessary for your operation described in this document.
<Tools>
Name Type Q’ty
Standard screw driver Precision type 1
<Jig>
Gain adjustment plate ZA940-48949W0 1
Test program Camera Gain adjust.SW9 1

CAUTION
Treasure the Gain adjustment plate not to cause change of color and further damage on its
surface.
Please adjust the Camera Gain according to the following procedure.
<Operating procedures>
25. Power on the tester to boot up the APT system software.
26. Open the lid and put the Gain adjustment plate on the test position. (Refer to Fig.-1)
(IMPORTANT) Following operation must be done while the lid is closed.

Gain adjustment plate

Fiducial mark

Fiducial mark
Front rail side
Fig.-1
27. Read in the test program “Camera Gain adjust.SW9”, select Board reference point in Data mode, and
press [TEST START] SW.
28. Drive the target marker over the fiducial mark and press [ENTER] SW→ [OK] button. (Refer to Fig.-1)
29. Choose Optical data review in Examination mode and press [TEST START] SW. (Refer to Fig.-2)
30. It displays “Use board ref.point and aux.ref.point for alignment?”. After this, select [No].

Fig.-2
2 - 28
2-4 CCD Gain Adjustment
31. Choose [1： *-Presence check], and click [OK]→ [TEST START]SW. After the camera moved over the
Gain adjustment plate , press Ｊ key on the keyboard. (Refer to Fig.-3)

Fig.-3
32. Now you see the histogram (for Camera Gain) on the Optical data review menu. Please adjust the
histogram value (M:xx) to be within “M90±5” in the procedures below. (Refer to Fig.-4)

Fig.-4
33. Switch [GAIN CONTROL] SW on the CCU to [MANUAL]. (Refer to Fig.-5)
34. Turn the GAIN VR carefully with a standard screw driver in order to adjust the histogram value on the
Optical data review menu.
(NOTE) Turning the VR clockwise, the histogram value will be bigger. Conversely, turning it
counterclockwise, the histogram value will be smaller.
35. After press [TEST STOP] SW twice, open the lid and take the Gain adjustment plate out of the test
position.
(NOTE) Pressing [TEST STOP] SW one time closes the histogram only.

POWER
SHUTTER GAIN CONTROL [GAIN CONTROL]SW
SPEED
HIGH/OFF AUTO
4 GAIN
3 5
2 6 STD
1 7
0
LOW/F.L. MANUAL
CSU4000B VR

CCU
Fig.-5
36. All that you need to do finished.

2 - 29
2-5 Safecover_opening position

Since the middle of the production, the Safety cover has been provided with a height adjustable mechanism.
You can choose two opening position of the Safety cover by relocating Gas spring joints that are installed at
both sides of the Safety cover.

Operating step
Remove flanged nut that fixes the Gas spring joint to the Safety cover and relocate the Gas spring joint.

85mm
Safety cover

Gas spring joint 76mm

Flanged nut

Upper side Lower side

High opening position Low opening position

2 - 30
３ Maintenance

In this chapter you will find the information associated with necessary maintenance and replacement of
consumable parts so on.

3-1 Grease lubrication .............................................................................. 3-2

3-2 Printer
Printer ............................................................................................. 3-5
Replacing printer paper .................................................................. 3-5
3-3 Replacing probe pin
Probe 1/4 ........................................................................................ 3-8
Probe 2/3 ........................................................................................ 3-9
Bottom probe .................................................................................. 3-10
3-4 Replacing probe wire
Probe 1/4 ........................................................................................ 3-11
Probe 2/3 ........................................................................................ 3-12
3-4 IC open
Replacing sensor probe ................................................................. 3-13
Replacement of Sensor probe base CS8000-S21 ......................... 3-14
3-6 Photoelectric sensors
Position of photoelectric sensors.................................................... 3-16
3-7 Motor drivers
Location and model ........................................................................ 3-17
Replacement .................................................................................. 3-18
Wiring ............................................................................................. 3-18
Switch setting ................................................................................. 3-19

3-1
3-1 Grease lubrication
The tester mechanism is composed of high quality ball-screws and slide rails, and they are lubricated with
grease that is made from Li-Soap Grease Lubricant and is water-proof and heat resistant at the delivery. It is
unnecessary to lubricate these mechanical parts with grease within one year after delivered. However, after
the tester was used for more than a year, you are recommended to check if grease film still coats them
periodically (even a half year at least). In case of insufficient grease on them, they must be lubricated with
grease additionally in the manner explained below.

WARNING
Make sure that the tester is powered off and unplugged before starting your operation. Otherwise it could
possibly cause bodily injury or mechanical trouble.

CAUTION
Once grease run out, the moving speed may not only go down, but also the probe contact accuracy may
decrease due to the increased friction. As the result, normal testing would not be performed.
If the mechanical part was lubricated too much, the moving speed may not only go down, but also the
probe contact accuracy may decrease due to the increased friction. As the result, normal testing would not
be performed.
In case that you would lubricate grease by hand directly, be sure to wipe out the old grease in advance.

We will give a simple explanation as to how the mechanical parts on the X-axes should be lubricated with
grease.
Parts Position Method/Type
LM guide Rail Direct application with cloth or the brush.
Ball screw Screw Li-Soap grease lubricant

LM guide
(Direct to rail)

Ball screw (X2,3 arm)

(Direct to Screw)
LM guide
(Direct to rail)

Ball screw (X1,4 arm)

(Direct to Screw)

3-2
3-1 Grease lubrication
We will give a simple explanation as to how the mechanical parts on the Y-axes should be lubricated with
grease.
Parts Position Method/Type
Rail Direct application with cloth or the brush.
LM guide
Screw Li-Soap grease lubricant

(Direct to Screw) (Direct to rail)

LM guide

We will give a simple explanation as to how the mechanical parts on the Z-axes should be lubricated with
grease.
Parts Position Method/Type
Direct application with cloth or the brush.
LM guide Rail
Li-Soap grease lubricant

LM guide (Option)
LM guide
(Direct to rail)
(Direct to rail)

LM guide (Option)
(Direct to rail)

3-3
3-1 Grease lubrication
We will give a simple explanation as to how the mechanical parts on the PCB holder unit should be
lubricated with grease.

Parts Position Method/Type

Direct application with cloth or the brush.
LM guide Rail
Li-Soap grease lubricant

LM guide
(Direct to rail)

LM guide
(Direct to rail)

3-4
3-2 Printer

Printer
The standard printer (TSP-600) is explained below.

Paper outlet
Top cover POWER Lamp

ERROR Lamp

FEED SW

POWER SW

TSP600

OFF ON
POWER ERROR FEED

Replacing printer paper

You can change a roll of printer paper as described below.

WARNING
Opening the top cover or touching “Cover open lever” is strictly prohibited any time when it is
printing the data. In addition, as the printer head and its surrounding parts get very hot during
and right after used, never touch it directly by hand.

1. Open the top cover by pulling the Cover open lever toward.

Top cover

Cover open lever

3-5
3-2 Printer
2. Put a roll of printer paper into the printer as shown below.

Printer paper

Direction of printer paper

3. Draw a tip of the printer paper out of the printer.

Printer paper

Draw out

3-6
3-2 Printer
4. Close the top cover by pushing both ends down.

CAUTION
Be sure that the top cover was fully closed and either side of the top cover is not open.

5. Pull the chip of the roll paper and cut it out.

Printer paper

Cut off

3-7
3-3 Replacing probe pin
Probe 1/4
You can replace Probe 1/4 in the manner described below.

WARNING
Particular care should be paid to the keen-edged head of the probes to be replaced. Otherwise it may be
an injury to your body.

1. Select [Tool] à [Self diagnosis] à [Adjust probe] à [Probe 1] / [Probe 4] on the system and press
[TEST START] SW. (Probe moves to the front side)
2. Open the safe cover, and take the probe holder out of Probe 1/4.
3. Pull out the probe wire straight.
4. Loosen the hex-head screw to pull the probe socket out of the probe holder.
5. Exchanges the probe with a new one.
6. Put the probe socket back in the probe holder and fix it again.
(NOTE) Pay attention to the direction of installing the robe socket. (Refer to the drawing below)
7. Connect the probe wire to the probe tightly.
8. Install the probe holder on Probe 1/4 and fix as it was.
9. Close the Safe cover, then select [Close] and press [RESET] SW à [TEST STOP] SW.
10. Set the Machine Ref. Point again. (Refer to APT-94xx Operation guide)
11. When Probe 4 was replaced, be sure to readjust the Camera offset. (Refer to the APT-94xx Operator’s
guide)

Probe wire Probe socket

A
Probe holder
Viewed from arrow-A
Hex-head screw
Hex-head screw There is some space

Probe socket

Probe holder

Probe

Probe

3-8
3-3 Replacing probe pin
Probe 2/3
You can replace Probe 2/3 in the manner described below.

WARNING
Particular care should be paid to the keen-edged head of the probes to be replaced. Otherwise it may be
an injury to your body.

1. Select [Tool] à [Self diagnosis] à [Adjust probe] à [Probe 2] / [Probe 3] on the system and press [TEST
START] SW. (Probe moves to the front side)
2. Open the safe cover, and take the probe holder out of Probe 2/3.
3. Pull out the probe wire straight.
4. Loosen the hex-head screw to pull the probe socket out of the probe holder.
5. Exchanges the probe with a new one.
6. Put the probe socket back in the probe holder and fix it again.
(NOTE) Pay attention to the direction of installing the robe socket. (Refer to the drawing below)
7. Connect the probe wire to the probe tightly.
8. Install the probe holder on Probe 2/3 and fix as it was.
9. Close the Safe cover, then select [Close] and press [RESET] SW à [TEST STOP] SW.
10. Set the Machine Ref. Point again. (Refer to the APT-94xx Operator’s guide)

A Probe socket
Probe holder

Hex-head screw Viewed from arrow-A

Hex-head screw

There is some space

Probe wire
Probe socket

Probe holder Probe

Probe

3-9
3-3 Replacing probe pin
Bottom probe
You can replace Bottom probes in the manner described below.

WARNING
Particular care should be paid to the keen-edged head of the probes to be replaced. Otherwise it may be
an injury to your body.

1. Pull the probe out of the socket, using needle nose pliers, so on.
2. Insert a new probe into the socket.
(NOTE) Be sure to insert the probe tightly!

Probe
Probe

Socket
Needle nose pliers

Socket
Bottom probe

3 - 10
3-4 Replacing probe wire

Probe 1/4
You can replace the probe wires for Probe1/4 in the manner described below.

WARNING
Particular care should be paid to the keen-edged head of the probe to be replaced. Otherwise it may be an
injury to your body.

1. Select [Tool] à [Self diagnosis] à [Adjust probe] à [Probe 1] / [Probe 4] on the system and press
[TEST START] SW. (Probe moves to the front side）
2. Open the Safe cover.
3. Take the probe wire out of the PCB.
4. Remove the probe holder and pull out the probe wire straight.
5. Joint a new probe wire to the probe and install the probe holder.
(NOTE) Probe wire for Probe 1/4 is TAKAYA LS-458-01 L=280mm.
6. Install the probe wire up to the PCB in the direction which a figure below directs.
7. Put two “Markers” attached on the probe wire between cable holders. (Two positions below)
8. Move the probe holder up and down by hand to check neither the probe wire interferes nor stuck during
the movement.
9. Close the Safe cover, then select [Close] and press [RESET] SW à [TEST STOP] SW.
10. Set the Machine Ref. Point again. (Refer to the APT-94xx Operator’s guide)
11. When the probe wire for Probe 4 was replaced, be sure to readjust the Camera offset. (Refer to the
APT-94xx Operator’s guide)

PCB

Screw
Probe wire
(NOTE) (Pay attention to the direction!)
Never connect here!

45°

Cable holder

Marker
Probe wire

Cable holder (Two positions)

Probe holder

Probe Magnification of cable holder

3 - 11
3-4 Replacing probe wire

Probe 2/3
You can replace the probe wires for Probe 2/3 in the manner described below.

WARNING
Particular care should be paid to the keen-edged head of the probe to be replaced. Otherwise it may be an
injury to your body.

1. Select [Tool] à [Self diagnosis] à [Adjust probe] à [Probe 2] / [Probe 3] on the system and press
[TEST START] SW. (Probe moves to the front side）
2. Open the safe cover.
3. Take the probe wire out of the PCB.
4. Remove the probe holder and pull out the probe wire straight.
5. Joint a new probe wire to the probe and install the probe holder.
(NOTE) Probe wire for Probe 2/3 is TAKAYA LS-457-01 L=310mm.
6. Install the probe wire up to the PCB in the direction which a figure below directs.
7. Put two Markers attached on the probe wire between cable holders.
8. Move the probe holder up and down by hand to check neither the probe wire interferes nor stuck during
the movement.
9. Close the Safe cover, then select [Close] and press [RESET] SW à [TEST STOP] SW.
10. Set the Machine Ref. Point again. (Refer to the APT-94xx Operator’s guide)

Probe wire
(Pay attention to the direction!)
Screw

PCB

Lead between (NOTE)

screws Never connect
here!

35°
Probe wire

Cable holder

Probe holder
Cable holder
Probe pin

Marker
Cable holder

3 - 12
3-5 Replacing sensor probe
Replacing sensor probe
You can replace the sensor probes in the manner described below.

WARNING
Particular care should be paid to the keen-edged head of the probe. Otherwise it may be an injury to your
body.

1. Select [Tool] à [Self diagnosis] à [Adjust probe]à [Probe 2] / [Probe 3] on the system and press [TEST
START] SW. (Probe moves to the front side）
2. Open the safe cover.
3. Unscrew the hex-head screw, and remove the sensor probe.
4. Disconnect a connector of the sensor probe.
5. Install a new sensor probe as instructed below.

Sensor probe

Connector
There is some space
Some space

A border line between green side and

white side should be in parallel with
Hex-head screw
the X-direction.

Sensor probe
CS-9000-A24 X-direction

Direction of sensor probe

X-direction

3 - 13
3-5 Replacing sensor probe
6. Fix the Sensor probe cable with the Cable holder ASSY.
7. Close the Safe cover, then select [Close] and press [RESET] SW à ｢TEST STOP｣SW.

Fix the Sensor probe cable here!

Cable holder ASSY

Sensor probe

3 - 14
3-5 Replacement of Sensor probe base CS8000-S21
The information on how to replace Sensor probe base CS8000-S21 is described below.

How to remove
1. Pull out the CS8000-S21 straight.
(NOTE) Never try to pull it in an oblique direction
so hard the sensor probe is bent.

Senor probe base Sensor probe

CS8000-S21

CAUTION
Once the CS8000-S21 is pulled out of the sensor probe, usually the springs is extended so that they can’t
reuse it any more. Also, pay much attention to the mounting direction (See below).

How to install
1. Fit the CS8000-S21 in the pins at the sensor probe after faced its green side in the direction where the
cable hole is. (Refer to Fig.-1,2)
2. Push up the CS8000-S21 straight tightly. (Refer to Fig.-3)
(NOTE) When you do not go to the prescribed distance (1.5 ~ 2.5mm) or the CS8000 is installed with some
inclination, it has not been all the way seated. (Refer to Fig.-4)

1.5 ~ 2.5mm
Pin

Cable hole
Senor probe base
CS8000-S21

Green
Inclined
Push up

Fig.-1 Fig.-2 Fig.-3 Fig.-4

3 - 15
3-6 Photoelectric sensors
Position of photoelectric sensors
The tester incorporates lot of photoelectric sensors to monitor the actuators. Please refer to this section in
case that you need to replace the photoelectric sensors and/or realign their position.

WARNING
All the photoelectric sensors are equipped with the tester under ultra-sophisticated adjustment at the
manufacturer. The user can neither touch any of these photoelectric sensors carelessly nor vary the
position intentionally, because it may cause a serious accident. Prior authorization must be obtained from
the manufacturer before they would be replaced and/or repositioned. And such operation must be done
correctly in accordance with the instruction procedure.

Sensor position

Y1 home Y2 home Y4 home

Y3 home
CS probe 2
Probe 2 home
Stroke

CS probe 2
Probe 3 home
Probe 1 home Stroke Probe 4 home

X1 home X4 home
X2 home
X3 home Clamp
Type of Sensor
Arm-1 Arm-2 Arm-3 Arm-4 Clamp
X arm PM-L24@L00 PM-L24@L02
Y arm PM-L24@L01
Probe PM-F24@L00 PM-R24@L00 PM-F24@L00
CS probe
PM-L24-R@L01 Option
Stroke

3 - 16
3-7 Motor drivers
Location and model
The motor drivers corresponding to each moving arms are installed as shown below.

X4 X3 X2 X1 Z4 Z3 Z2 Z1 Y4 Y3 Y2 Y1

Location of motor driver (Viewed from the back)

The model name of these motor drivers are shown blow.

SGDS-A5A12AY35 SGDS-A5A12AY35

SGDS-01A12AY35 SGDS-01A12AY35 SGDS-01A12AY35

X4 X3 X2 X1 Z4 Z3 Z2 Z1 Y4 Y3 Y2 Y1

Model name of motor driver

The model name and the serial number are written on the product as shown below

Mode name Serial No

Position of Model name Position of Serial No.

3 - 17
3-7 Motor drivers
Replacement
The replacement of the motor driver is briefly described below.

WARNING
Make sure that the tester is powered off and unplugged before starting your operation. Otherwise it could
possibly cause bodily injury or mechanical trouble.

When a motor driver has to be replaced, be sure to verify SW 1 and SW2 and change the switch positions
according to instruction in following page.

To access the screw to remove or install the motor driver, used a Philips screw driver No.2 with 130mm
length or more.

Philips screwdriver (No.2)

with 130mm length or more
Screw (X2)
(P2-M4X10)

Wiring
Cable connection to the motor driver is described below.
Communication cable
In case of Stand-alone
Communication cable
tester a Short connecter
must be plugged to Y1.
Power cable
(Power input)

Input signal cable

Power Interface cable

Power cable
Encoder cable
(To motor)
(To motor)

Earth cable

3 - 18
3-7 Motor drivers
SW Setting
The switches of the motor driver are described below.

WARNING
Make sure that the tester is powered off and unplugged before starting your operation. Otherwise it could
possibly cause bodily injury or mechanical trouble.

SW1 and SW2 are on the motor driver as shown below.

SW2
Use a precision standard
screwdriver to turn on/off
SW1
the SW.
Use a precision standard
screwdriver to turn the
rotary SW.

SW 1 and SW2

The switches setting for each motor driver depend on the moving axis that it is used as follows.

(IMPORTANT) Your change of the SW setting could be valid just after the tester was rebooted.

SW setting
Arm No. SW1 SW2
X1 1
Y1 2
Z1 3
X2 A
ON
Y2 B
Z2 C
X3 4
Y3 5
1 2 3 4
Z3 6
X4 7
Y4 8
Z4 9

SW Setting

3 - 19
４ Electric diagrams

In this chapter you will find the electric circuit diagrams and the physical location of the electric parts.

4-1 Electric parts layout

Major electric parts ......................................................................... 4-2
Switching power supplies ............................................................... 4-3
Motor drivers................................................................................... 4-3
PCBs .............................................................................................. 4-4
4-2 Circuit diagram
System block connection diagram.................................................. 4-5
Power supply circuit diagram ......................................................... 4-7
Emergency connection diagram..................................................... 4-8
Emergency circuit ........................................................................... 4-8
4-3 Wiring diagram
System block wiring diagram.......................................................... 4-9
Power supply wiring diagram ......................................................... 4-11
Emergency wiring diagram............................................................. 4-12

4-1
 4-1 Electric part layout
Major electric parts
Physical layout of switches, relays, terminals, and power supplies is introduced below.

RESET

E SW1

C SW1 (XCS-PA591) C SW2 (XCS-PA591)

C.B1 (GV2-M14)

TM2 C.B4 (GB2-CB06 1A)

TM14
TM7
C.B3 (GB2-CB09 4A)

N.F2 (MZ2-1206-33) TM3

TM8

C.B2

TM1
TM4
Transformer
(NES2000CEN)
N.F1 (MZS-1220-3)

TM13
RL2 (XPSAF5130)

RL1 (LC1D32BL)

4-2
4-1 Electric part layout
Switching power supplies
Physical layout of switching power supplies is introduced below.

P.S5 JWS100-24/A

P.S8 RWS30A-12/A

P.S7 JWS50-24/A

P.S6 RWS30A-5/A

P.S4 RWS15A-48/A

P.S3 RWS15A-15/A

P.S2 RWS30A-15/A

P.S1 JWS50-5/A

Motor drivers
Physical layout of motor drivers is introduced below.

Motor drivers

SGDS-A5A12AY35 SGDS-A5A12AY35

SGDS-01A12AY35 SGDS-01A12AY35 SGDS-01A12AY35

X4 X3 X2 X1 Z4 Z3 Z2 Z1 Y4 Y3 Y2 Y1

4-3
4-1 Electric part layout
PCBs
Physical layout of PCBs is introduced below.
Probe-2
Probe-3
TAKAYA TVX-32A L1
TAKAYA TVX-32A L1
Probe-1
Probe-4
TAKAYA TVX-32A L2
TAKAYA TVX-32A L2
Probe-5/6
TAKAYA TVX-32A L1
TAKAYA TVX-36S L2 TAKAYA TVX-32A L2
TAKAYA TVX-37 L1

TAKAYA TVX-36S L1 TAKAYA TVX-36S L3

TAKAYA TVX-36S L4

PCU rack Standard rack

Standard rack
Slot No. Description Type
0 AC Measuring PCB TAKAYA TVX-05
1 SMEMA PCB (Option) TAKAYA TVX-22
2 Extension I/O PCB (Option) TAKAYA TVX-07
3 Illumination PCB TAKAYA TVX-39
4 IC Open Measuring PCB (Option) TAKAYA TVX-11
5 DC Measuring PCB TAKAYA TVX-04
6 IO ADC PCB TAKAYA TVX-02
7 Scanner PCB TAKAYA TVX-33
8 I/O PCB TAKAYA TVX-30V
9 New Coaxial Scanner PCB (Option) TAKAYA TVX-12E
10 Coaxial Scanner PCB (Option) TAKAYA TVX-12M
11 Extension Scanner PCB (Option) TAKAYA TVX-14
12 Programmable DC Power Supply PCB (Option) TAKAYA TVX-13M
13 - -
PCU rack
0 Receiver PCB TAKAYA TVX-35R
1 5,6 Probe PCB (Option) TAKAYA TVX-09R
2 Automatic Conveyor Width Adjustment PCB (Option) TAKAYA TVX-09C
3 Sensor Control PCB TAKAYA TVX-36M
4 Inline PCB (Option) TAKAYA TVX-10C

4-4
4-2 Circuit diagram

System block connection diagram

Original Configuration
Sensor
1X HOME LS CN3 Sensor
I/O P.C.B. CN7 1Y HOME LS
2X HOME LS CN3 CN10 I/O P.C.B.
CN7 1Z HOME LS
3X HOME LS CN3 CN2 CN9
CN7 2Y HOME LS
4X HOME LS CN3
CN1 CN7 2Z HOME LS
LS-207-01
EMG1 SW CN4 EMG. SW1 IC-Open Z-LS
Personal Compiter LS-200-01
Contactor CN4 Driver Power
MP2110 LS-205-01 CN8 3Y HOME LS
RS-232C-1 Cover Left CN4 Cover SW1 CN8 3Z HOME LS
LS-205-02
RS-232C-2 EMG CN1 Cover Right CN4 Cover SW2 IC-Open Z-LS
CN8
Printer Printer MECHATROLINK CN2 Tray CN5 1P HOM CN8 4Y HOME LS
CRT VGA Clamp Top LS CN5 Clamp Top & 4Z HOME LS
Bottom LS TVX-36S L2
CN2 CN5 Vacuum Error
ZPCI001T CN3 CN5
CN4 TVX-36S L1
CN0
PCI I/F
CCD-Camera TOS SystemP.C.B CN1
TVX-30P
P.S.Unit1 Probe5
Probe6 CN6 4X Motor CN2 4X
Driver Sensor P.C.B
CCD-Camera1 CN15 CN1 Driver Motor
CN15
Home/+24V CN6 3X Motor CN2 3X
CN15
CN15 CN1 Driver Motor

CN16 CN6 2X Motor CN2 2X

CN16 CN1 Driver Motor
Home/+24V
CN16
DC Measuring P.C.B. PCI/VME I/F CN16 CN6 1X Motor CN2 1X
TVX-30V CN3 CN1 Driver Motor
TVX-04 CN18
CN4 CN18
Home/+24V CN6 4Z Motor CN2 4Z
AC Measuring P.C.B. CN5/6 CN18
CN1 Driver Motor
CN7/8 CN19 CN18
TVX-05 SP
CN17 CN6 3Z Motor CN2 3Z
Control Panel CN1 CN20
CN17 CN1 Driver Motor
CN1 CN2 Home/+24V
TVX-26 CN17
ADC P.C.B. CN6 2Z Motor CN2 2Z
CN2 Tester terminal + CN21 CN17
RESET SW TVX-36S L4 CN1 Driver Motor
CN3 Tester terminal -
TVX-02 CN4 Tester terminal G CN6 1Z Motor CN2 1Z
CN1 Driver Motor
Sensor
Relay P.C.B. CN12 CN8 CN11 Control P.C.B. CN6 4Y Motor CN2 4Y
CN13 CN9 TVX-32 L2 CN13 CN1 CN1 Driver Motor
CN14 CN10 CN14
CN15 CN8 CN11 CN2 CN6 3Y Motor CN2 3Y
CN9 TVX-32 L1 CN13 CN1 Driver Motor
CN4
CN10 CN14 TVX-36M
CN5
CN8 CN11 Probe1 CN6 2Y Motor CN2 2Y
CN6
CN9 TVX-32 L2 CN13 CN1 Driver Motor
CN7 Receive P.C.B.
CN10 CN14 LS-425-01
CN8 CN1 CN6 1Y Motor CN2 1Y
CN1 CN4 Probe3
CN9 CN1 Driver Motor
CN2 TVX-32 L1 CN6 CN2
CN10
CN3 CN7
CN11
CN8 CN11 Probe4
Probe OP1 CN22/23 CN9 TVX-32 L2 CN13 CN3
Probe OP2 CN24/25 CN10 CN14 CN5
BST1 CN CN1 CN4 Probe2
CN CN2 TVX-32 L1 CN6
BST2
BST3 CN CN3 CN7 CN4
BST4 CN TVX-35R
CN12
CN11
CN10
CN4
CN3
CN8
CN7
CN6
CN5
CN2
CN1

CN9
BST5 CN
BST6 CN
TVX-33
LED&FPS P.C.B. TVX-37/L1
IC/OPEN P.C.B.
I/O OUT
CN7 CN9
CN9
CN6
CN3 CN1 TVX-20 L1 LED1 Motor Control Mother P.C.B.
CN4 LED Contorol CN4 CN2 TVX-20 L2 LED2 TVX-34M
CN5 CN3 TVX-20 L3 LED3
CN6
CN13 CN13 CN4 TVX-20 L4 LED4
CN7
3500-14M 3500-14M TVX-11
TVX-39 CN8
3500-13S 3500-14S
ANT1(R) ANT2(L)
Back Plain P.C.B.
TVX-31

4-5
4-2 Circuit diagram

New Configuration

Sensor
1X HOME LS CN3 Sensor
2X HOME LS CN3 I/O P.C.B. CN10 I/O P.C.B. CN7 1Y HOME LS
3X HOME LS CN3 CN7 1Z HOME LS
CN2 CN9
CN3 CN7 2Y HOME LS
4X HOME LS
CN1 CN7 2Z HOME LS
LS-207-01
EMG1 SW CN4 EMG. SW1 IC-Open Z-LS
Personal Compiter
Contactor LS-200-01 CN4 Driver Power
MP2110 CN8 3Y HOME LS
RS-232C-1 Cover Left LS-205-01 CN4 Cover SW1
CN8 3Z HOME LS
RS-232C-2 EMG CN1 Cover Right LS-205-02 CN4 Cover SW2 IC-Open Z-LS
CN8
Printer Printer MECHATROLINK CN2 Tray CN5 1P HOM CN8 4Y HOME LS
CRT VGA Clamp Top LS CN5 Clamp Top & 4Z HOME LS
Bottom LS TVX-36S L2
CN5 Vacuum Error
CN5
TVX-36S L1

PCI I/F
CCD-Camera TOS SystemP.C.B TVX-30Z CN1
P.S.Unit1 Probe5
Probe6 Driver Sensor P.C.B CN6 4X Motor CN2 4X
CCD-Camera1 CN15 CN1 Driver Motor
Home/+24V CN15
CN15 CN6 3X Motor CN2 3X
CN15 CN1 Driver Motor
CN16 CN6 2X Motor CN2 2X
CN16 CN1 Driver Motor
Home/+24V
CN16
DC Measuring P.C.B. PCI/VME I/F CN16 CN6 1X Motor CN2 1X
TVX-30V CN3 CN1 Driver Motor
TVX-04 CN18
CN4 CN18
AC Measuring P.C.B. Home/+24V CN6 4Z Motor CN2 4Z
CN5/6 CN18 CN1 Driver Motor
CN7/8 CN19 CN18
TVX-05 SP
CN1 CN17 CN6 3Z Motor CN2 3Z
Control Panel CN20
CN17 CN1 Driver Motor
CN1 TVX-26 CN2 Home/+24V
ADC P.C.B. CN17
CN2 Tester terminal + CN6 2Z Motor CN2 2Z
CN21 TVX-36S L4 CN17
RESET SW CN1 Driver Motor
CN3 Tester terminal -
TVX-02 CN4 Tester terminal G CN6 1Z Motor CN2 1Z
CN1 Driver Motor
Sensor
Relay P.C.B. CN12 CN8 CN11 Control P.C.B. CN6 4Y Motor CN2 4Y
CN13 CN9 TVX-32 L2 CN13 CN1 CN1 Driver Motor
CN14 CN10 CN14
CN15 CN8 CN11 CN2 CN6 3Y Motor CN2 3Y
CN4 CN9 TVX-32 L1 CN13 CN1 Driver Motor
CN5 CN10 CN14 TVX-36M
CN8 CN11 Probe1 CN6 2Y Motor CN2 2Y
CN6 TVX-32 L2 CN13
CN9 CN1 Driver Motor
CN7 Receive P.C.B.
CN8 CN10 CN14
CN1 CN6 1Y Motor CN2 1Y
CN9 CN1 CN4 Probe3
CN2 TVX-32 L1 CN6 CN1 Driver Motor
CN10 CN2
CN11 CN3 CN7
CN8 CN11 Probe4
Probe OP1 CN22/23 CN9 TVX-32 L2 CN13 CN3
Probe OP2 CN24/25 CN10 CN14 CN5
BST1 CN CN1 CN4 Probe2
CN CN2 TVX-32 L1 CN6
BST2
BST3 CN CN3 CN7 CN4
BST4 CN TVX-35R

CN12
CN11
CN10
CN4
CN3
CN8
CN7
CN6
CN5
CN2
CN1

CN9
BST5 CN
BST6 CN
TVX-33

IC/OPEN P.C.B. LED&FPS P.C.B. TVX-37/L1

I/O OUT CN9
CN7
CN9
CN6
CN3 CN1 TVX-20 L1 LED1 Motor Control Mother P.C.B.
CN4 LED Contorol CN4 CN2 TVX-20 L2 LED2 TVX-34M
CN5 CN3 TVX-20 L3 LED3
CN6
CN13 CN13 CN4 TVX-20 L4 LED4
CN7
3500-14M 3500-14M TVX-11
TVX-39 CN8
3500-13S 3500-14S
ANT1(R) ANT2(L)
Back Plain P.C.B.
TVX-31

4-6
4-2 Circuit diagram

Power supply circuit diagram

Control

TM6
Transformer ZNR
CR Power
TM1 NES2000CEN
TM1
5L3 6T3 240V 200V 1L1 2T1
Earth terminal
TM5
Insufficient
voltage trip
220V C.B2 5L3 6T3
10A
200V 100V
3L2 ZNR
4T2 C.B2 CR

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C
－

－
2T1 10A LC1D32BL RL1
1L1 0V 0V
GV2-M14
E

driver

driver

driver

driver

driver

driver
motor

motor

motor

motor

motor

motor
4-X

3-X

2-X

1-X

4-Z

3-Z
POWER SW
Primary breaker
C.B1
10A Control
TM4
3

4
MZS-1220-33

TM10
FILTER

TM3 TM14
N.F1
NOISE

Power
200～ 240V 100V
C.B3 GB2-CB09
C.B4 GB2-CB06
0V 0V TM9
1
E
2

220V NFB 4A FG NFB 1A

ZNR
0V TO PC&CRT
ZNR

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C
－

－
AC IN FG

200V～ 240V

driver

driver

driver

driver

driver

driver
FG

motor

motor

motor

motor

motor

motor
2-Z

1-Z

4-Y

3-Y

2-Y

1-Y
TO PC&CRT
TM7
TM2 P.S9
(ｵﾌﾟｼｮﾝ)
Measuring unit
Ferrite
Core
1
E
2
MZS-1206-33

(SFC-8) To Rack
FILTER
N.F2
NOISE

AC
AC
AC
+12V AC P.S6 +5V

FG FG 0V
3
4

TM8
0V
P.S8 RWS30A-5/A
RWS30A-12/A AC
+5V +5V
P.S1 AC +24V
TVX-36S L1(CN6)
0V 0V P.S7
JWS50-5/A FG 0V
+15V
5V
JWS50-24/A
0V +15V P.S2 0V
-15V
0V 24V Motor Control
RWS30A-15/A AC
AC
+24V 0V Unit
+15V P.S3 P.S5 +24V
0V
0V
FG 0V
RWS15A-15/A
JWS100-24/A
Power
lamp
+48V +48V P.S4
0V 0V
RWS15A-48/A TM13
PL
F+15V
Emergency circuit TM4
0V LC1D32BL
F-15V

A2 A1
RL1
+24V
FAN1
0V

FAN2
13 ｢PREVENTA｣ RL2
14
Safty Relay

0V 24V
A1
Connector made of Izumi 23 Unit A2
24 XPSAF5130

Connector made of WAGO

4-7
4-2 Circuit diagram

Emergency connection diagram

TAKAYA TVX-36S L1 For contactor

Power-on confirmation
SENSOR P.C.B 14 13
CN4-2
22 21
CN4-3 CN4-4 CN4-1
RL1

EMERGENCY-SW 1 2 3 To.Operation panel LC1D32BD

1
COVER-1 COVER-2
E.SW-3 A1 A2
2
1 2 RL1
3
E.SW-1 1 2 3 4

1 2 3 4
RESET-SW1
E.SW-2
NO

5
1 2 1 2 3 4 1 2 3

+24V
S33 S34 S39 13 14
1 0V
2 1 A1
3 2 A2
4
5 TM4 RL2
6 S11 Safety Relay unit
7 S12
8 S21 XPS-AF5130
9 S22
1 2 3 4 1 2 3 4 23 24 33 34

21 22 NC 21 22 NC
(LEFT) 13 14 NO (RIGHT) 13 14 NO
C.SW-1 C.SW-2
Safety Cover Close Safety Cover Close

Emergency circuit

TVX-36S L1(CN4-2)

HARD
RESET
SW1
CLOSE

CLOSE

COV.SW1 COV.SW2
(LEFT) (RIGHT)

RL1 AUXILIARY-CONTACT

RL1
Xb
EMERG.SW (Contactor)

P.S1 - +
- +
DC24V
P.S1
A2 A1 S11 S12 S21 S22 S33 S34 S39 13 23 33 DC24V

K1 K1 K1
RL2
Telemecanique Safety Relay Unit K2 K2 K2
XPS-AF5130

14 24 34
RL1 Contactor
[Fig.1]
- +

4-8
4-3 Wiring diagram

System block wiring diagram

Original Configuration

LS-414-01 Sensor
PM-L24@L00 1X HOME LS CN3 Sensor LS-402-01
LS-414-01
PM-L24@L00 2X HOME LS CN3 I/O P.C.B. CN10 I/O P.C.B. CN7 LS-403-01
1Y HOME LS PM-L24@L01
LS-414-01 CN7 1Z HOME LS PM-F24@L00
PM-L24@L00 3X HOME LS CN3 CN2 LS-417-02 CN9 LS-402-01
LS-414-01 CN7 2Y HOME LS PM-L24@L01
PM-L24@L00 4X HOME LS CN3 LS-416-01 LS-451-01 2Z HOME LS
CN1 CN7 PM-R24@L00
LS-207-01 LS-211-01
EMG1 SW CN4 EMG. SW1 IC-Open Z-LS PM-L24@L05
Personal Compiter LS-200-01
Contactor CN4 Driver Power LS-402-01
MP2110 CN8 3Y HOME LS PM-L24@L01
RS-232C-1 Cover Left LS-205-01 LS-212-01 CN4 Cover SW1 CN8 LS-416-01 LS-451-01 3Z HOME LS PM-R24@L00
RS-232C-2 EMG CN1 Cover Right LS-205-02 CN4 Cover SW2 LS-402-01 IC-Open Z-LS PM-L24@L05
CN8
C01-25M-36M-2510 LS-403-01
Printer Printer MECHATROLINK CN2 Tray CN5 1P HOM CN8 4Y HOME LS PM-L24@L01
KB-CHD154FK VGA LS-414-02 Clamp Top & 4Z HOME LS PM-F24@L00
CRT PM-L24@L02 Clamp Top LS CN5
Bottom LS TVX-36S L2
CN2 CN5 Vacuum Error
ZPCI001T CN3 CN5
CN4 TVX-36S L1
CN0
LS-431-02 PCI I/F LS-447-01 LS-418-01
CCD-Camera TOS SystemP.C.B TVX-30P CN1
P.S.Unit1 HS-445-01 JEPMC-W6002-03
Probe5
HS-445-02 Probe6 CN6 4X Motor CN2 LS-304-01 4X
CPRC4000B-05 Driver Sensor P.C.B LS-449-01 CN1 Driver LS-308-01 LS-310-01 Motor
CCD-Camera1 CN15
LS-449-01
CN15
Home/+24V LS-449-01 CN6 3X Motor CN2 LS-304-01 3X
CN15
LS-308-01 LS-310-01
CN15 LS-449-01 CN1 Driver Motor
LS-449-01
CN16 CN6 2X Motor CN2 LS-304-01 2X
Home/+24V CN16 LS-449-01 CN1 Driver LS-308-01 LS-310-01 Motor
LS-449-01
CN16
LS-449-01 CN6 1X Motor CN2 LS-304-01
DC Measuring P.C.B. PCI/VME I/F CN16 1X
TVX-30V CN3 LS-449-01 CN1 Driver LS-308-01 LS-310-01 Motor
TVX-04 CN18
CN4
Home/+24V CN18 CN6 4Z Motor CN2 LS-300-02 4Z
AC Measuring P.C.B. CN5/6 CN18 LS-308-01 LS-301-02 LS-309-02 Motor
CN1 Driver
CN7/8 LS-410-01 CN19 CN18
TVX-05 SP
LS-417-01 CN17 CN6 3Z Motor CN2 LS-300-02 3Z
Control Panel CN1 CN20 LS-308-01 LS-301-02 LS-309-02 Motor
CN17 CN1 Driver
CN1 LS-435-01 CN2 Home/+24V
TVX-26 CN17
ADC P.C.B.
CN2
LS-411-01 LS-412-01
Tester terminal + LS-419-02 CN6 2Z Motor CN2 LS-300-02 2Z
LS-210-01 CN21 TVX-36S L4 CN17 LS-308-01 LS-301-02 LS-309-02 Motor
LS-411-02 LS-412-02 RESET SW CN1 Driver
CN3 Tester terminal -
LS-411-03 LS-412-03
TVX-02 CN4 Tester terminal G CN6 1Z Motor CN2 LS-300-02 1Z
CN1 Driver LS-308-01 LS-301-02 LS-309-02 Motor

Relay P.C.B. CN12 LS-442-01 HS-443-01 Sensor

CN8 CN11 Control P.C.B. CN6 4Y Motor CN2 LS-300-01 4Y
CN13 LS-442-02 TVX-32 L2 CN13 LS-446-01 LS-308-01 LS-301-01 LS-309-01
CN9 CN1 CN1 Driver Motor
CN14 LS-442-01 LS-444-01
CN10 CN14
LS-442-02 HS-443-01
CN15 CN8 CN11 CN2 CN6 3Y Motor CN2 LS-300-01 3Y
LS-446-01 LS-449-01 LS-308-01 LS-301-01 LS-309-01
CN4 LS-406-01 CN9 TVX-32 L1 CN13 CN1 Driver Motor
LS-406-02 CN10 CN14 LS-444-01
CN5 LS-458-01 Probe1 TVX-36M
LS-406-01 CN8 CN11 CN6 2Y Motor CN2 LS-300-01 2Y
CN6 TVX-32 L2 CN13 LS-408-01 LS-449-01 LS-308-01 LS-301-01 LS-309-01
LS-406-02 CN9 CN1 Driver Motor
CN7 LS-409-01 Receive P.C.B.
CN8 LS-406-01 CN10 CN14 LS-425-01
LS-406-02 CN1 CN4
LS-457-01
Probe3
CN1 CN6 1Y Motor CN2 LS-300-01 1Y
CN9 LS-408-01 LS-449-01 CN1 Driver LS-308-01 LS-301-01 LS-309-01
LS-406-01 CN2 TVX-32 L1 CN6 CN2 Motor
CN10 LS-409-01
CN11 LS-406-02 CN3 CN7
LS-458-01 Probe4
CN8 CN11 LS-408-01 JEPMC-W6002-A5
Probe OP1 CN22/23 CN9 TVX-32 L2 CN13 CN3
Probe OP2 CN24/25 LS-409-01
CN10 CN14 CN5
LS-457-01
BST1 CN CN1 CN4 Probe2 LS-408-01
BST2 CN CN2 TVX-32 L1 CN6
LS-409-01
BST3 CN CN3 CN7 CN4
BST4 CN TVX-35R
CN12
CN11
CN10
CN4
CN3
CN8
CN7
CN6
CN5
CN2
CN1

CN9
BST5 CN
BST6 CN
TVX-33

IC/OPEN P.C.B. LED&FPS P.C.B. TVX-37/L1

I/O OUT
CN7 CN9
CN9 LS-419-02
CN6
LS-405-01 LS-407-01
LS-439-01 CN3 CN1 TVX-20 L1 LED1 Motor Control Mother P.C.B.
CN4 LED Contorol CN4 LS-421-01 CN2 TVX-20 L2 LED2 TVX-34M
LS-439-02 LS-408-03
CN5 CN3 TVX-20 L3 LED3
CN6 LED4
CN13 CN13 CN4 TVX-20 L4
CN7
3500-14M 3500-14M TVX-11
TVX-39 CN8
3500-13S 3500-14S
ANT1(R) ANT2(L)
Back Plain P.C.B.
TVX-31

4-9
4-3 Wiring diagram

New Configuration

LS-414-01 Sensor
PM-L24@L00 1X HOME LS CN3 Sensor LS-402-01
LS-414-01
PM-L24@L00 2X HOME LS CN3 I/O P.C.B. CN10 I/O P.C.B. CN7 LS-403-01
1Y HOME LS PM-L24@L01
LS-414-01 CN7 1Z HOME LS PM-F24@L00
PM-L24@L00 3X HOME LS CN3 CN2
LS-417-02
CN9 LS-402-01
LS-414-01 CN7 2Y HOME LS PM-L24@L01
PM-L24@L00 4X HOME LS CN3 LS-416-01 LS-451-01
CN1 CN7 2Z HOME LS PM-R24@L00
LS-207-01 LS-211-01 CN4 EMG. SW1
EMG1 SW IC-Open Z-LS PM-L24@L05
Personal Compiter LS-200-01
Contactor CN4 Driver Power LS-402-01
MP2110 CN8 3Y HOME LS PM-L24@L01
RS-232C-1 Cover Left LS-205-01 LS-212-01 CN4 Cover SW1 CN8 LS-416-01 LS-451-01
LS-205-02 3Z HOME LS PM-R24@L00
RS-232C-2 EMG CN1 Cover Right CN4 Cover SW2 LS-402-01 IC-Open Z-LS PM-L24@L05
CN8
Printer C01-25M-36M-2510 Printer MECHATROLINK CN2 LS-403-01
Tray CN5 1P HOM CN8 4Y HOME LS PM-L24@L01
KB-CHD154FK LS-414-02 Clamp Top & 4Z HOME LS PM-F24@L00
CRT VGA PM-L24@L02 Clamp Top LS CN5
Bottom LS TVX-36S L2
CN5 Vacuum Error
CN5
TVX-36S L1

LS-431-02 PCI I/F LS-447-01 LS-418-01

CCD-Camera TOS SystemP.C.B TVX-30Z CN1
P.S.Unit1 HS-445-01 JEPMC-W6002-03
Probe5
HS-445-02 LS-304-01
CPRC4000B-05 Probe6 Driver Sensor P.C.B CN6 4X Motor CN2 4X
LS-449-01 LS-308-01 LS-310-01
CCD-Camera1 CN15 CN1 Driver Motor
LS-449-01
CN15
Home/+24V LS-449-01 LS-304-01
CN15 CN6 3X Motor CN2 3X
LS-308-01 LS-310-01
CN15 LS-449-01 CN1 Driver Motor
LS-449-01 LS-304-01
CN16 CN6 2X Motor CN2 2X
CN16 LS-449-01 CN1 Driver LS-308-01 LS-310-01 Motor
Home/+24V LS-449-01
CN16
LS-449-01 LS-304-01
DC Measuring P.C.B. PCI/VME I/F CN16 CN6 1X Motor CN2 1X
TVX-30V CN3 LS-449-01 LS-308-01 LS-310-01
CN1 Driver Motor
TVX-04 CN18
CN4
CN18 LS-300-02
AC Measuring P.C.B. Home/+24V CN6 4Z Motor CN2 4Z
CN5/6 CN18 CN1 Driver LS-308-01 LS-301-02 LS-309-02
Motor
CN7/8 LS-410-01 CN19 CN18
TVX-05 SP LS-300-02
CN1 LS-417-01 CN17 CN6 3Z Motor CN2 3Z
Control Panel CN20 LS-308-01 LS-301-02 LS-309-02
LS-435-01 CN17 CN1 Driver Motor
CN1 CN2 Home/+24V
TVX-26 CN17
ADC P.C.B.
CN2
LS-411-01 LS-412-01
Tester terminal + LS-419-02 CN6 2Z Motor CN2 LS-300-02 2Z
LS-210-01 CN21 TVX-36S L4 CN17 LS-308-01 LS-301-02 LS-309-02
LS-411-02 LS-412-02 RESET SW CN1 Driver Motor
CN3 Tester terminal -
LS-411-03 LS-412-03 LS-300-02
TVX-02 CN4 Tester terminal G CN6 1Z Motor CN2 1Z
CN1 LS-308-01 LS-301-02 LS-309-02
Driver Motor
Relay P.C.B. CN12 LS-442-01 HS-443-01 Sensor
CN8 CN11 Control P.C.B. LS-300-01
LS-442-02 LS-446-01 CN6 4Y Motor CN2 4Y
CN13 CN9 TVX-32 L2 CN13 CN1 LS-308-01 LS-301-01 LS-309-01
LS-442-01 LS-444-01 CN1 Driver Motor
CN14 CN10 CN14
LS-442-02 HS-443-01
CN15 CN8 CN11 CN2 CN6 3Y Motor CN2 LS-300-01 3Y
LS-446-01 LS-449-01 LS-308-01 LS-301-01 LS-309-01
LS-406-01 CN9 TVX-32 L1 CN13 CN1 Driver Motor
CN4 LS-444-01
CN5 LS-406-02 CN10 CN14 TVX-36M
LS-458-01 CN6 2Y Motor CN2 LS-300-01 2Y
LS-406-01 CN8 CN11 Probe1 LS-408-01
CN6 TVX-32 L2 CN13 LS-449-01 LS-308-01 LS-301-01 LS-309-01
LS-406-02 CN9 CN1 Driver Motor
CN7 LS-409-01 Receive P.C.B.
LS-406-01 CN10 CN14 LS-425-01
CN8
LS-406-02 CN1 CN4
LS-457-01
Probe3
CN1 CN6 1Y Motor CN2 LS-300-01 1Y
CN9 LS-408-01 LS-449-01 LS-308-01 LS-301-01 LS-309-01
LS-406-01 CN2 TVX-32 L1 CN6 CN1 Driver Motor
CN10 CN2
LS-409-01
LS-406-02 CN3 CN7
CN11 LS-458-01
CN8 CN11 Probe4 LS-408-01 JEPMC-W6002-A5
Probe OP1 CN22/23 CN9 TVX-32 L2 CN13 CN3
Probe OP2 CN24/25 LS-409-01
CN10 CN14 CN5
LS-457-01
BST1 CN CN1 CN4 Probe2 LS-408-01
CN CN2 TVX-32 L1 CN6
BST2 LS-409-01
BST3 CN CN3 CN7 CN4
BST4 CN TVX-35R

CN12
CN11
CN10
CN4
CN3
CN8
CN7
CN6
CN5
CN2
CN1

CN9
BST5 CN
BST6 CN
TVX-33
LED&FPS P.C.B. TVX-37/L1
IC/OPEN P.C.B.
I/O OUT CN9
CN7
CN9 LS-419-02
CN6
LS-405-01 LS-407-01
LS-439-01 CN3 CN1 TVX-20 L1 LED1 Motor Control Mother P.C.B.
CN4 LED Contorol CN4 LS-421-01 LED2 TVX-34M
LS-439-02 CN2 TVX-20 L2
CN5 LS-408-03 LED3
CN6 CN3 TVX-20 L3
CN13 CN13 CN4 TVX-20 L4 LED4
CN7
3500-14M 3500-14M TVX-11
TVX-39 CN8
3500-13S 3500-14S
ANT1(R) ANT2(L)
Back Plain P.C.B.
TVX-31

4 - 10
4-3 Wiring diagram

Power supply wiring diagram

LS-042-01
Control
LS-101-06
LS-043-01 TM6
Transformer ZNR LS-056-01
CR Power
TM1 NES2000CEN
TM1
5L3 6T3 LS-001-01 240V 200V LS-003-01 1L1 2T1
Earth terminal
TM5
Insufficient 220V C.B2 5L3 6T3
voltage trip
10A LS-101-04
200V 100V LS-044-03+LS-044-04
3L2 ZNR LS-056-02
4T2 C.B2 CR

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C
－

－
2T1 10A LC1D32BL RL1
1L1 0V 0V LS-104-01
GV2-M14
E

driver

driver

driver

driver

driver

driver
motor

motor

motor

motor

motor

motor
LS-019-01

4-X

3-X

2-X

1-X

4-Z

3-Z
POWER SW
Primary breaker LS-057-02
LS-101-07 LS-101-13
LS-001-02
C.B1
10A Control LS-042-02
LS-050-01
TM4
3
4

LS-027-01 LS-026-01 LS-049-01

MZS-1220-33

LS-043-02 TM10
FILTER

TM3 TM14
N.F1
NOISE

Power
200～ 240V 100V
C.B3 GB2-CB09
C.B4 GB2-CB06
0V 0V TM9
1
E
2

220V NFB 4A FG NFB 1A

ZNR LS-057-01 LS-044-03+LS-044-04
0V LS-101-01
TO PC&CRT
ZNR

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C

L1
L2

L1C
L2C
－

－
AC IN LS-101-02
FG

200V～ 240V

driver

driver

driver

driver

driver

driver
FG

motor

motor

motor

motor

motor

motor
LS-109-01

2-Z

1-Z

4-Y

3-Y

2-Y

1-Y
LS-006-01
LS-101-01
TO PC&CRT
LS-010-01 TM7 LS-101-13
TM2 P.S9
LS-024-01 (Option)
Measuring unit LS-108-01
LS-023-01
1
E
2

LS-011-01
LS-023-01 LS-023-01
MZS-1206-33

To Rack
FILTER
N.F2
NOISE

AC
AC
AC LS-013-02
LS-008-01
+12V AC P.S6 +5V
LS-036-01 FG LS-115-01 FG 0V
3
4

LS-032-01 TM8 LS-041-01

0V
P.S8 RWS30A-5/A
RWS30A-12/A AC LS-030-01
+5V +5V TVX-36S L1(CN6)
P.S1 LS-115-01 AC
P.S7
+24V
0V 0V
JWS50-5/A LS-106-01 LS-004-01 FG 0V
LS-009-01
+15V LS-008-02 5V
JWS50-24/A LS-013-01
0V +15V
P.S2 0V
-15V
0V
LS-025-01
LS-115-01 24V Motor Control
RWS30A-15/A LS-106-01 AC
LS-002-01 LS-008-03 AC
+24V 0V Unit
P.S5 +24V
+15V
P.S3 FG
0V
LS-048-01
0V
RWS15A-15/A LS-106-01 LS-100-01 0V
LS-033-01
JWS100-24/A
LS-038-01 LS-008-04 LS-018-01 Power
LS-034-01 LS-100-02 lamp
+48V +48V
P.S4 LS-017-01
0V 0V
RWS15A-48/A LS-106-01 TM13 LS-031-01
LS-007-01 PL
TOS-5 Emergency circuit TM4
CN

F+15V
0V CCU-unit LC1D32BL
F-15V

LS-021-01 A2 A1 LS-022-01
RL1 LS-029-01
+24V
FAN1
0V LS-020-01
LS-012-01
FAN2
LS-037-01
13 ｢PREVENTA｣ RL2
14 LS-029-02
Safty Relay

0V 24V
A1
LS-112-01 23 Unit A2
24 XPSAF5130 LS-216-01

4 - 11
4-3 Wiring diagram

Emergency wiring diagram

TAKAYA TVX-36S L1 For contactor

Power-on confirmation
SENSOR P.C.B LS-200-01 14 13
CN4-2
22 21
CN4-3 CN4-4 CN4-1
RL1
LS-219-01 LS-208-01
LS-211-01
LS-202-01
EMERGENCY-SW 1 2 3 To.Operation panel LC1D32BD
1 LS-022-01
COVER-1 COVER-2 E.SW-3 LS-210-01 2 A1 A2
1 2 RL1
3
1 2
E.SW-1 3 4

1 2 3 4
RESET-SW1
E.SW-2
NO

LS-207-01 LS-215-01 4

(JST) (JST) LS-225-01 LS-021-01

5
1 2 1 2 3 4 1 2 3
LS-020-01
+24V
S33 S34 S39 13 14
1 0V LS-216-01
2 1 A1
3 2 A2
4
5 TM4 LS-012-01 RL2
LS-212-01
6 S11 Safety Relay unit
7 S12
8 S21 XPS-AF5130
9 S22

1 2 3 4 1 2 3 4 23 24 33 34

LS-205-01 LS-205-02 LS-112-01

21 22 NC 21 22 NC
(LEFT) 13 14 NO (RIGHT) 13 14 NO
C.SW-1 C.SW-2
Safety Cover Close Safety Cover Close

4 - 12
５ Constituent parts

In this chapter you will find the shape and the model name of constituent parts in the tester.

5-1 Page composition............................................................................... 5-3

5-2 Exterior
Exterior cover (F,R) ........................................................................ 5-5
Exterior cover (B,L) ........................................................................ 5-7
PC desk & Operation stage ............................................................ 5-9
5-3 XYZ arm
X arm ............................................................................................ 5-11
XY1 arm.......................................................................................... 5-13
XY2 arm.......................................................................................... 5-15
XY3 arm.......................................................................................... 5-17
XY4 arm.......................................................................................... 5-19
Y1/4 slid base ................................................................................. 5-21
Y2/3 slid base ................................................................................. 5-23
Probe 1/4 ........................................................................................ 5-25
Probe 2/4 ........................................................................................ 5-27
IC open (Option) ............................................................................. 5-29
Camera & LED lamp ...................................................................... 5-31
5-4 PCB holder base
Base ............................................................................................... 5-33
Front side PCB holder .................................................................... 5-35
Rear side PCB holder..................................................................... 5-37
UP/DOWN mechanism................................................................... 5-39
Width adjustment............................................................................ 5-41
Lever............................................................................................... 5-43

5-1
5-5 Desk unit
Machine base ............................................................................... 5-45
Desk front side-1 ............................................................................ 5-47
Desk front side-2 ............................................................................ 5-49
Desk rear side ................................................................................ 5-51
PCB rack ........................................................................................ 5-53

5-2
5-1 Page composition
The constituent pasts in the tester are explained every section described below.

Exterior cover (F,R) Operation stage

Page5-5 Page5-9

Machine base
Page5-45
PC desk
Page5-9

Desk front side-2 Desk front side-1

Page5-49 Page5-47

Exterior cover (B,L)

Page5-7

Desk rear side

Page5-51

PCB rack
Page5-53

5-3
5-1 Page composition

IC open
Page5-29

Probe 2/3
Page 5-27

Probe 1/4 Camera & LED lamp

Page 5-25 Page5-31

Y arm
Page5-13-19
Y2/3 slid base
Page5-23

X arm
Page5-11
Y1/4 slid base
Page5-21

Rear side PCB holder

Page5-37

UP/DOWN
mechanism
Base Front side PCB holder
Page5-33 Page5-35

Lever
Page5-43

Width adjustment
Page5-41

5-4
MEMO
5-2 Exterior cover (F,R)
No. Description Type Q'ty No. Description Type Q'ty
1 Exterior cover R S9500-11298W0 1 39 Nut M3 2

2 Screw (Truss head type) M4X8 51 40 Cover F bracket S9500-48132W1 2

3 Conveyor cover S9500-37210W0 1 41 Exterior cover F S9500-21879W1 1

4 Printer tray S9500-37212W0 1 42 Terminal TJ-1(Red) 1

C-30-SG-28A Ivory
5 Grommet 1 43 Terminal TJ-1(Black) 1
(TAKIGEN)
6 Operation panel TAKAYA TVX-26A assy 1 44 Terminal TJ-1(Green) 1

7 Flanged nut M3 10 45 Front desk cover S9500-37248W0 1

AR22G3R-20S(Blue)
8 Press button SW 1 46 PC door S9500-37020W1 1
(FUJI)
ZB2-BZ104 THA-241-3A
9 SW unit 1 47 Handle 1
(TELEMECANIQE) (TOCHIGIYA)
ZB2-BS54 B-202-2
10 Push SW unit 1 48 Hinge 2
(TELEMECANIQE) (TOCHIGIYA)
ZB2-BE102
11 Terminal 1 49 Screw (Flat head type) M3X8 8
(TELEMECANIQE)
ZB2BY8330 TL-152-2
12 Plate(Emergency stop SW) 1 50 Magnet catch 1
(TELEMECANIQE) (TAKIGEN)
ZB5AVB3
13 Lamp 1 51 Screw (Washer assy) P3-M3X10 2
(TELEMECANIQE)
ZB5CV033
14 Head for pilot light 1 52 Side cover RF S9500-37294W1 1
(TELEMECANIQE)
A-41-G-20
15 Handle 1 53 Side cover RB S9500-37295W0 1
(TAKIGEN)
16 Screw (Washer assy) P3-M5X10 2 54 Hexagon socket head c.screw M4X6 1
S9500-48134B1
17 Trim 1 55 Damper joint L S9500-48972W0 1
(MISUMI)
18 Safety cover frame S9500-21913W2 1 56 Damper joint R S9500-48973W0 1

19 Safety cover S9500-37215M0 1

20 Safety cover bracket S9500-37216M0 2

21 Flanged nut M4 26

22 Top cover S9500-37518W0 1

R-MLEF0606
23 MLE bearing 2
(NTN)
24 Safety cover shaft S9500-48133M0 2

25 Set screw M4X5 2

GSS15100B
26 Gas spring 2
(MISUMI)
B-461-A-2 Bolt Nut
27 Bolt,Nut 2
(TAKIGEN)
B-461-B-2
28 Gas spring joint 2
(TAKIGEN)
29 In-line control panel SA941-46404W0 1

30 Panel holder SA940-45972W0 2

31 Wing nut M3 4

32 Rubber sheet for Cover SW DE9-PL111043 2

32 Cable ground for Cover SW DE9-PL111044 2

32 Cover SW XCS-PA591 2

33 Hexagon socket head c.screw M4X30(SW,W小 ) 4

34 Cover SW key bracket S9500-47924W0 2

35 Cover SW key XCS-Z13 2

36 Hexagon socket head c.screw M4X35(SW,W) 4

37 Earth terminal BT3*9*15 1

38 Washer For 3 1

5-5
5-2 Exterior cover (F,R)

28
(X2)

26
(X2) 21
(3X2) 22

55

27
(X2)

29 (X2)
30 (X4)
31

2 25 24 23
(2X2) (X2) (X2) (X2)
54
21
(2X2)

56
5
37

38 2
(X4)
39 4

33
32 (X2)
8
2 19 20 21
9 10 11
(X2) (X12)

34 15 12
(X2) 16 7
(X2) 17 6 (X6)
21
18
(2X2)
35
(X2) 33
36 (X2) 32
(2X2)
2
13 14
40 3
2
2
2 2 (X4)
1 (X4)

2
41 2
(X2) 40
2
(X3)
42
43
44
45

2
(X10)
50

51
(X2)

47
49 2
(2X2) 53 (X6)
46
48
(X2)

2
7 52 (X8)
(2X2)
49
(2X2)

5-6
5-2 Exterior cover (B,L)
No. Description Type Q'ty
1 Exterior cover L S9500-11297W0 1

2 Screw (Truss head type) M4X8 50

3 Conveyor cover S9500-37210W0 1

4 Speaker FS-10035 1

5 Screw (Washer assy) P3-M4X8 4

CP-30-HP-9
6 Hole plug 1
(TAKIGEN)
7 Rear top cover S9500-37512W0 1
FG-12D
8 Fan guard 2
(ORIENTAL)
9 Rear desk cover S9500-37207W0 1
THA-241-3A
10 Handle 2
(TOCHIGIYA)
11 Side desk cover L S9500-37249W0 1

12 Nameplate SA940-35191E0 1

13 Screw (Truss head type) M3X6 4

14 Bushing plate SA840-41742W0 1

14 Bushing plate SA830-40905M0 1

15 Screw (Washer assy) P3-M3X10 4

C-30-SG-16A (Ivory)
16 Grommet 1
(TAKIGEN)
17 Adjuster base S9500-47931M0 4

18 Hexagon socket head c.screw M8X25 16

19 Adjuster bolt S9500-37057M0 4

20 Level pad S9500-37058M0 4

21 Two-sided tape S9500-47977W0 4

22 Pad sheet SA942-46584P1 4

WSSB20-4-2
23 Metal washer 4
(MISUMI)
24 Hexagon socket head c.screw M4X8 4
HJ-75U-YN
25 Caster 4
(SHINKU)
26 Hexagon socket head c.screw M8X15(W) 16

5-7
5-2 Exterior cover (B,L)

2
(X8)

6
7

2
(X2)

4
5
(X4)

8
(X2) 2
(4X2)

3
2
(X4)

1
2 2
(X2) (X4)

10
(X2)

17
(X4)

18
12 (4X4)
11
9 19
13 2 (X4)
2
(X4) (X10)
(X11)
20
(X4)
接着 品 21
Assembled
(X4)
26 25
16
(4X4) 22
14
(X4)
15
(X4) 23
2
(X4)
24
(X4)

5-8
5-2 PC desk & Operation stage
No. Description Type Q'ty
1 PC base S9500-37521W0 1
BTBH15C6
2 Terminal 1
(IZUMI) TM13
3 Screw (Washer assy) P3-M4X15 2

4 CCU 1

5 CCU bracket SA940-35081W1 1

6 Screw (Washer assy) P3-M4X8 8

7 Rail base L S9500-37519W0 1

8 Rail base R S9500-37520W0 1

KC-252-12
9 Slide rail 4
(TAKIGEN)
10 Screw (Truss head type) M4X6 24

11 Nut M4 6

12 Sponge 5T*15*400 (200mm) 2

CP-992-C-25-2000
13 Buckle belt 2
(TAKIGEN)
14 Keyboard base S9500-37000M0 1

15 Keyboard bracket F S9500-37002W0 1

16 Screw (Truss head type) M3X6 7

17 Keyboard bracket B SA940-46988W0 2

18 Rubber TM-166-18 2

19 Monitor base S9500-37525W2 1

20 Hexagon socket head c.screw M4X10(SW,W) 4

21 Hook S9000-48544W0 4

22 Wing nut M4 4
UPWH4-8
23 Stopper 2
(MISUMI)
24 Hexagon socket head c.screw M4X6 2
BGTN-2923
25 Tube lock nut 2
(MISUMI)
BTNO-P2923
26 Tube joint 2
(MISUMI)
S9500-48685B1(850mm)
27 Tube 1
(MISUMI)
28 Shaft holder SHTCM1625 2

29 Flanged nut M4 6
80F-1410
30 Bearing 1
(OILES)
31 Monitor shaft S9500-48137M0 1
PSCST20-10
32 Set color 1
(MISUMI)
33 Hexagon socket head c.screw M4X15 6
MLC2020
34 MLC bearing 2
(NTN)
35 Monitor base arm S9500-37524M0 1
MPGZ10-12
36 Bearing 1
(MISUMI)
37 Nut M4 8
C-30-MC-4
38 Cap 4
(TAKIGEN)
39 Washer For 4 4
ﾋﾗ ﾜ ｯ ｼｬ(並 丸 )
40 For 4 4
Washer

5-9
5-2 PC desk & Operation stage

26
28
25
24
30 29
(X2) 23
33
(2X2)
31

33
(X2)
32

34 38
(X2) 35
(X4)
20 29
(X4) 21 (X4)
23 (X4) 39
(X4)
24 16 22
(2X2) (X4)
17
(X2)
36 18
(X2)
28

19
25 10
26 (X4)

14 27
16
(X3) 15

13
(X2) 1

3
(X2)

4
5 6
12 6 (2X2)
P3

(X2)
-M

8
4X
8

10
(3X2)
9
6
(X2) (2X2)
11
(3X2) 37
(4X2)

10
10 (4X2)
(3X2)

5 - 10
5-3 X arm
No. Description Type Q'ty
GR1510AS-BALR-0763X0689-C3F
1 Screw (KURODA) S9500-36613B1 4
MC1408
2 Nut bracket 4
(THK)
3 Hexagon socket head c.screw M5X12 16
BUM-12
4 Support unit 4
(KURODA)
5 Motor base S9500-47741M2 4

6 Hexagon socket head c.screw M4X15 16

UA-30C-8X10RoHS
7 Coupling 4
(SAKAI)
8 Support S9500-47742M0 4
SGMPS-01ACA21
9 Motor 4
(YASKAWA)
10 Hexagon socket head c.screw M5X15 15

11 Hexagon socket head c.screw M6X35 16

12 Hexagon socket head c.screw M6X25 8

SHS25V4SSC1+1060LP
13 Linear guide 2
(THK) S9500-37040B0
14 Hexagon socket head c.screw M6X20 40

15 Stopper base S9500-47757M0 2

16 Rubber TM-166-8 2
SSR15XW4UUC1E+1000LYP
17 Linear guide 1
(THK)

18 Hexagon socket head c.screw M4X12 17

19 Casting base F S9500-11228M1 1

20 Casting base B S9500-11229M2 1

MS6-15
21 Pin 8
(MISUMI)
MS10-25
22 Pin 3
(MISUMI)
23 Hexagon socket head c.screw M8X45(SW,W) 15

24 Sensor base 1X S9500-48084W1 1

25 Sensor base 2X S9500-48086W1 1

26 Sensor base 3X S9500-48087W1 1

27 Sensor base 4X S9500-48054M1 1

28 Hexagon socket head c.screw M4X8 8

29 Micro photo sensor PM-L24@L00 4

30 Hexagon socket head c.screw M2X8(SW) 8

5 - 11
 14
(18X2)
12
13 (2X2)
(X2)
5-3 X arm

14
(2X2) 15
(X2) 16
23
(X2)
(X10)
12
(2X2)

8 11
(4X2)
(X4) 4
(X4)

2
(X4) 1
(X4) 3
(4X4) 10
(4X2) 9
21
(X2)
(2X4)

5 - 12
6
(4X4)

4
(X4)
20
5
(X4)

7
(X4) 10
30
(2X4) (X3) 9 22
(X2)
29 18 11
(X17) (4X2)
24 17 10
(X4) 9
28
(2X4)
25

19

26 23
(X5)

27 22
5-3 XY1 arm
No. Description Type Q'ty
SGMAS-01ACA21
1 Motor 1
(YASKAWA)
2 Hexagon socket head c.screw M4X15 10
UA-25C-6X8RoHS
3 Coupling 1
(SAKAI)
4 Motor base S9500-37163M0 1
KR3310A+600LP0FE-00X0
5 Linear guide actuator 1
(THK)
6 Hexagon socket head c.screw M5X10 10

7 Y arm cover S9500-36982W2 1

8 Screw (Truss head type) M3X6 4

9 KR base 1F S9500-48052M1 1

10 Slide base LB S9500-37167M0 1

11 Hexagon socket head c.screw M6X15 12

WSSB13-6-2
12 Metal washer 8
(MISUMI)
13 Hexagon socket head c.screw M8X25 3

14 Joint plate L S9500-47738M0 1

15 KR base 1B S9500-37126M1 1

16 Hexagon socket head c.screw M8X30(W) 6

17 Set screw M6X20 2

18 Micro photo sensor PM-L24@L01 1

19 Hexagon socket head c.screw M2X8(SW) 2

20 Hexagon socket head c.screw M4X6 4

21 Cover plate 1X S9500-48055W1 1

22 Cable guide holder 1Y S9500-37131W0 1

23 Screw (Truss head type) M4X8 8

24 Screw (Flat head type) M3X5 2

25 Cable guide joint S9500-37138M0 1

26 Stopper bolt MSB10-20 2

SUST5-15
27 Stopper bolt 1
(MISUMI)
28 Cable guide base X P9500-37130W0 1
15.5-038-0-20-105.12P
29 Cable guide 1
(KYAPUTEN)
30 Screw (Truss head type) M6X15 4
SFC-8
31 Ferrite core 1
(KITAGAWA)
E04SR200932
32 Ferrite core 1
(SEIWA)
33 Cable band MB2 4

34 Screw (Flat head type) M4X8 4

35 Hexagon socket head c.screw M4X5 1

5 - 13
5-3 XY1 arm
31

32

8
7 (2X2)

1
2
3 (X2)

4
2
(X4)

6 30
(X6) (2X2)

29

5
28
23
(X4)

6 25
(X4)
33
(X4) 27
34
(X4) 26
23 (X2)
(X2)

15
16
22 (X6)
20
35
19 (X2)

18 (X2)
24
(X2)

17 11
(X2) (4X2)
12
(4X2)

13
(X3)

10

23
(X2) 2
(X4)
20
(X2) 9
21

14

11
(X4)

5 - 14
5-3 XY2 arm
No. Description Type Q'ty
SGMAS-01ACA21
1 Motor 1
(YASKAWA)
2 Hexagon socket head c.screw M4X15 6
UA-25C-6X8RoHS
3 Coupling 1
(SAKAI)
4 Motor base S9500-37163M0 1
KR3310A+600LP0FE-00X0
5 Linear guide actuator 1
(THK)
6 Hexagon socket head c.screw M5X10 10

7 Y arm cover S9500-36982W2 1

8 Screw (Truss head type) M3X6 4

9 KR base 2F S9500-37136M2 1

10 Hexagon socket head c.screw M4X20 4

11 Slide base HB S9500-37169M0 1

12 Hexagon socket head c.screw M6X15 12

WSSB13-6-2
13 Metal washer 8
(MISUMI)
14 Hexagon socket head c.screw M8X25 3
SUST5-45
15 Stopper bolt 1
(MISUMI)
16 Joint plate L S9500-47738M0 1

17 KR base 2B S9500-37127M0 1

18 Hexagon socket head c.screw M8X30(W) 6

19 Set screw M6X20 2

20 Micro photo sensor PM-L24@L01 1

21 Hexagon socket head c.screw M2X8(SW) 2

22 Hexagon socket head c.screw M4X6 4

23 Cover plate 2,3X S9500-48056W1 1

24 Cable guide holder 2Y S9500-37132W1 1

25 Screw (Truss head type) M4X8 8

26 Screw (Flat head type) M3X5 2

27 Cable guide base X P9500-37130W0 1

15.5-038-0-20-105.12P
28 Cable guide 1
(KYAPUTEN)
29 Screw (Truss head type) M6X15 4
SFC-8
30 Ferrite core 1
(KITAGAWA)
E04SR200932
31 Ferrite core 1
(SEIWA)
32 Hexagon socket head c.screw M4X5 1

5 - 15
5-3 XY2 arm

30

31

8
7 (2X2)

1
2
3 (X2)

4
2
(X4)
29
(2X2)

6 28
(X6)

27
5 25
(X4)

25
6 (X2)
(X4)

24
32 18
26 (X6)
(X2) 21 17
20 (X2)

19
(X2)
12
(4X2) 13
(4X2) 14
(X3) 11
15

25
(X2)

22
(X2)

22 9
(X2)
23 10
(X4)

16
12
(X4)

5 - 16
5-3 XY3 arm
No. Description Type Q'ty
SGMAS-01ACA21
1 Motor 1
(YASKAWA)
2 Hexagon socket head c.screw M4X15 6
UA-25C-6X8RoHS
3 Coupling 1
(SAKAI)
4 Motor base S9500-37163M0 1
KR3310A+600LP0FE-00X0
5 Linear guide actuator 1
(THK)

6 Hexagon socket head c.screw M5X10 10

7 Y arm cover S9500-36982W2 1

8 Screw (Truss head type) M3X6 4

9 KR base 3F S9500-37137M3 1

10 Hexagon socket head c.screw M4X20 4

11 Slide base HB S9500-37169M0 1

12 Hexagon socket head c.screw M6X15 12

WSSB13-6-2
13 Metal washer 8
(MISUMI)
14 Hexagon socket head c.screw M8X25 3

15 Joint plate S S9500-47739M0 1

16 KR base 3B S9500-37128M0 1

17 Hexagon socket head c.screw M8X30(W) 6

18 Set screw M6X20 2

19 Micro photo sensor PM-L24@L01 1

20 Hexagon socket head c.screw M2X8(SW) 2

21 Hexagon socket head c.screw M4X6 4

22 Cover plate 2,3X S9500-48056W1 1

23 Cable guide holder 3Y S9500-37133W1 1

24 Screw (Truss head type) M4X8 8

25 Screw (Flat head type) M3X5 2

26 Cable guide base X P9500-37130W0 1

15.5-038-0-20-105.12P
27 Cable guide 1
(KYAPUTEN)
28 Screw (Truss head type) M6X15 4
SFC-8
29 Ferrite core 1
(KITAGAWA)
E04SR200932
30 Ferrite core 1
(SEIWA)
32 Hexagon socket head c.screw M4X5 1

5 - 17
5-3 XY3 arm

29

30

8
(2X2) 7

1
2
(X2) 3
4
2
(X4)
28
(2X2)

27
6
(X6)

26
24
(X4) 5
24
(X2)

6
(X4)
23
31
25
(X2)
17
(X6)
20
16 (X2)
19
12
13 (4X2)
18
14 (4X2)
(X2)
11 (X3)

24
21 (X2)
15 (X2)
(X4)
12

21
(X2)
9
22
10
(X4)

5 - 18
5-3 XY4 arm
No. Description Type Q'ty
SGMAS-01ACA21
1 Motor 1
(YASKAWA)
2 Hexagon socket head c.screw M4X15 10
UA-25C-6X8RoHS
3 Coupling 1
(SAKAI)
4 Motor base S9500-37163M0 1
KR3310A+600LP0FE-00X0
5 Linear guide actuator 1
(THK)

6 Hexagon socket head c.screw M5X10 10

7 Y arm cover S9500-36982W2 1

8 Screw (Truss head type) M3X6 4

9 KR base 4F S9500-48053M1 1

10 Slide base LB S9500-37167M0 1

11 Hexagon socket head c.screw M6X15 12

WSSB13-6-2
12 Metal washer 8
(MISUMI)
13 Hexagon socket head c.screw M8X25 3

14 Joint plate S S9500-47739M0 1

15 KR base 4B S9500-37129M1 1

16 Hexagon socket head c.screw M8X30(W) 6

17 Set screw M6X20 2

18 Micro photo sensor PM-L24@L01 1

19 Hexagon socket head c.screw M2X8(SW) 2

20 Hexagon socket head c.screw M4X6 4

21 Cover plate 4X S9500-48083W1 1

22 Cable guide holder 4Y S9500-37134W0 1

23 Screw (Truss head type) M4X8 8

24 Screw (Flat head type) M3X5 2

25 Cable guide joint S9500-37138M0 1

26 Stopper bolt MSB10-20 2

SUST5-15
27 Stopper bolt 1
(MISUMI)
28 Cable guide base X P9500-37130W0 1
15.5-038-0-20-105.12P
29 Cable guide 1
(KYAPUTEN)
30 Screw (Truss head type) M6X15 4
SFC-8
31 Ferrite core 1
(KITAGAWA)
E04SR200932
32 Ferrite core 1
(SEIWA)
33 Cable band MB2 4

34 Screw (Flat head type) M4X8 4

35 Hexagon socket head c.screw M4X5 1

5 - 19
5-3 XY4 arm
31

32

8
(2X2) 7

1
2
(X2) 3
4
2
(X4)

6
30 (X6)
(2X2)

29

28
23
(X4)

6
25 (X4)

33
27 (X4)
34
26 (X4)
(X2) 23
(X2)

15
16
22
(X6)
20 35
(X2) 19
(X2) 18 24
(X2)

11 17
(4X2) (X2)
12
(4X2) 13
(X3)

10

23
2
(X2)
9 (X4)
20
(X2)
21

14

11
(X4)

5 - 20
5-3 Y1/4 slid base
No. Description Type Q'ty
1 Y-L slide base 1 S9500-36860M4 2

2 Y-L slide base 2 S9500-47717M3 1

3 Y-L slide base 3 S9500-47718M1 2

4 Y-L slide base 4 S9500-47719M0 2

5 Y-L slide base 5 S9500-47720M1 2

6 Cover plate Y-L S9500-47754M1 2

7 Hexagon socket head c.screw M4X12 22

8 Hexagon socket head c.screw M3X10 4

S157
9 Shaft 4
(ACCURATE)
10 Cable lock SA940-46028B0 2

11 Screw (Flat head type) M2X4 2

12 Bolt (Flat head type) M5X15 8

13 Cable guide holder ZL S9500-48031W2 2

14 Screw (Washer assy) P3-M4X10 6

BSB-306
15 Spacer 10
(HIROSUGI)
16 PCB TAKAYA TVX-32 L2 2
BSB-320
17 Spacer 6
(HIROSUGI)
18 PCB cover S9500-48338W1 2

19 Screw (Washer assy) P3-M3X6 10

20 Hexagon socket head c.screw M4X12(W小 ) 2

21 Cable clamp S9501-47561M1 4

22 Hexagon socket head c.screw M3X15 4

23 Bolt M3X5 1

24 Connector mounting base S9500-47921W1 2

24 Connector mounting base S9500-47921W2 2

09.50-028-0-22-080.50.12
25 Cable guide 2
(KYAPUTEN)
26 Screw (Flat head type) M3X5 4

27 Hexagon socket head c.screw M4X6 2

28 Screw (Truss head type) M3X6 6

29 Holder CS-8 1

5 - 21
5-3 Y1/4 slid base

28
(X3)
18

22
(X2)
19
21
(X2)

17
(X3)
16

19
26
25 (X2)
24
18

19
(X2) 28
16 (X3)
22
17 (X2)
7
(X3) 21
(X5)
(X2)

19

15 19
(X5) 13
14 24
26
(X3)
(X2) 25
19
20 (X2)
27
6
29
23
7
(X2) 3 Z1 Probe unit

12
(X4)
9
(X2)
圧 入
Accessories 13
15
7 14 (X5)
10
(X2) 5 (X3)
27
1 11
8
4
(X2)
7

(X2)
7
5 7 6 20
(X4) (X5)
12

10
11

Z4 Probe unit

8
(X2)
9 7
(X2) (X2)
圧 入 3
Accessories 1

7
4
2
7
(X2)
5 - 22
5-3 Y2/3 slid base
No. Description Type Q'ty
1 Y-H slide base 1 S9500-36863M0 2

2 Y-H slide base 2 S9500-36864M2 4

3 Hexagon socket head c.screw M4X15 12

S157
4 Shaft 4
(ACCURATE)
5 Cover plate Y-H S9500-47755M0 2

6 Hexagon socket head c.screw M4X8(W小 ) 2

7 Bolt (Flat head type) M5X15 8

8 Kelvin PCB mounting plate S9500-47989W1 2

BSB-306
9 Spacer 10
(HIROSUGI)
10 Screw (Truss head type) M4X6 8

11 PCB TAKAYA TVX-32 L1 assy 2

12 Screw (Washer assy) P3-M3X6 16

13 Hexagon socket head c.screw M4X6 2

14 Cable clamp S9501-47561M1 4

15 Hexagon socket head c.screw M3X15 4

16 Hexagon socket head c.screw M4X12 12

17 Connector mounting base H S9500-48032W2 2

09.50-028-0-22-080.50.12
18 Cable guide 2
(KYAPUTEN)
19 Screw (Flat head type) M3X5 4

20 Cable guide holder ZH S9500-48030W3 2

21 Screw (Washer assy) P3-M4X10 4

5 - 23
5-3 Y2/3 slid base

15 12
(X2)
14 12
(X2) (X3) 11

12 6
17 (X2) 12
19
5
18 (X2)
9
(X5)
8

10 4
(X4) (X2)
7 付属品
1 (X4) Accessories

2
(X2) 3
(3X2)

21
(X2) 20
13

Z2 Probe unit
16
(X6)

12 15
(X2)
14
12 (X2)
(X4)
11

12

10 12
(X4) (X2) 17
19
9 (X2) 18
(X5)
8

13

6
20
21 5
(X2)

4
16 (X2)
7
(X6) (X4) 1

Z3 Probe unit 2
3 (X2)
(3X2)

5 - 24
5-3 Probe 1/4
No. Description Type Q'ty
1 Probe 1

2 Probe socket SA941-46616P0 1

3 Probe holder clamp L SA941-46518M2 1

4 Probe holder L S9500-36862M1 1

5 Hexagon socket head c.screw M2.6X8 3

6 Hexagon socket head c.screw M3X10 2

7 Slider L S9500-47715M2 1
S155(B)
8 Positioning pin 2
(ACCURATE)
9 Hexagon socket head c.screw M2X8 4

10 Cover plate Z-L S9500-47716M1 1

11 Hexagon socket head c.screw M2.6X8(SW,W小 ) 1

12 Belt holder S9500-47714M1 1

MLC7C2R104E005(03747-808)
13 Linear guide 1
(IKO)S9500-47709B1

14 Hexagon socket head c.screw M2X6 7

15 Cable lock SA940-46028B0 1

16 Screw (Flat head type) M2X4 1

17 Micro photo sensor PM-F24@L00 1

18 Hexagon socket head c.screw M2X8(SW) 1

SGMAS-A5ACA41
19 Motor 1
(YASKAWA)
20 Hexagon socket head c.screw M4X12 2

21 Z-L base S9500-36861M5 1

22 Nut M4 2

23 Driving pulley S9500-47711B2 1

24 Set screw(Nose type) M3X6 1

248-2GT-9
25 Timing belt 1
(UNITTA)
26 Pulley shaft S9500-48332M0 3
FLWBC5-11ZZA
27 Bearing 2
(NTN)
WBC5-11ZZA
28 Bearing 1
(NTN)
LRB5-0.5
29 Ring spacer 3
(MISUMI)
FLWBC5-9ZZA
30 Bearing 4
(NTN)
31 Guide pulley S9500-47712B1 2

32 Set screw M4X5 3

E04SR200932
33 Ferrite core 1
(SEIWA)

5 - 25
5-3 Probe 1/4

33 32
29
30
31
30
26

21
22
(X2) 24
23
25

19
20
(X2)

18
17

接 着品
Assembled 29
27
15 28
16 27
26

32

13
14 29
(X7) 30
31
接 着品 30
Assembled
26
5
12 (X2)

32
9
7 (X4)
10 8
11 (X2)

圧 入
Assembled

6
(X2)

2
3
5
1

5 - 26
5-3 Probe 2/3
No. Description Type Q'ty
1 Probe 1

2 Probe socket SA941-46616P0 1

3 Probe holder H S9500-47727M2 1

4 Probe holder clamp S9500-47728M2 1

5 Hexagon socket head c.screw M2.6X8 5

S155(B)
6 Positioning pin 4
(ACCURATE)
7 Slider H2 S9500-36867M1 1

8 Hexagon socket head c.screw M2.6X15 4

9 Z-H Base 2 S9500-37511M0 1

MLC7C2R188E023(04747-975-
10 Linear guide 1
10A) (IKO)

11 Hexagon socket head c.screw M2X6 12

12 Screw (Flat head type) M2X4 1

13 Cable lock SA940-46028B0 1

14 Hexagon socket head c.screw M2.6X8(SW,W小 ) 2

15 Cover plate Z-H S9500-48511W0 1

16 Hexagon socket head c.screw M3X10 2

17 Slider H1 S9500-37413M2 1

18 Hexagon socket head c.screw M2X8 4

19 Belt holder S9500-47714M1 1

20 Micro photo sensor PM-R24@L00 1

21 Hexagon socket head c.screw M2X8(SW) 1

22 Pulley shaft S9500-48332M0 4

FLWBC5-11ZZA
23 Bearing 8
(NTN)
WBC5-11ZZA
24 Bearing 4
(NTN)
LRB5-0.5
25 Ring spacer 4
(MISUMI)
26 Set screw M4X5 4

27 Z-H Base S9500-21914M1 1

524-2GT-9
28 Timing belt 1
(UNITTA)
29 Set screw M3X5 1
S9500-48333B0
30 Pulley 1
(UNITTA)
31 Nut M4 2
SGMAS-01ACA41
32 Motor 1
(YASKAWA)
33 Hexagon socket head c.screw M4X12 2
E04SR200932
34 Ferrite core 1
(SEIWA)

5 - 27
5-3 Probe 2/3

26
(2X2)
34 27

(X2)
31
30
33
(X2) 32 29
28

21

20

25
(X4)
23
(X4) 24
(X4)
23
(X4)
22
(X4)

8
9 (X4)

10
11
5
(X2) 12
19
13 付属品
18 Accessories
(2X2) 14
17
15 (X2)
6
16 7
(X2) 圧 入
Accessories
圧 入
Accessories 5 6
(X2) (X2)

5
3

5 - 28
5-3 IC open unit
No. Description Type Q'ty No. Description Type Q'ty
1 CS base S9503-37416M0 1 41 Spacer S9503-49136M0 1

2 Hexagon socket head c.screw M2.6X12 4 42 Mini-clanp MN-2 1

3 Hexagon socket head c.screw M2.6X20 4

4 Hexagon socket head c.screw M2X4 8

MLC7C2R180E006(03747-809)
5 Linear guide 1
(IKO)S9500-47710B1

6 Hexagon socket head c.screw M2X6 12

7 Slider guide base S9503-48415M0 1

8 Slider guide S9503-48408M0 1

9 Hexagon socket head c.screw M2.6X10 5

10 CS slider 1 S9503-37414M1 1
BWU12-20E120
11 Precision ball slide 2
(IKO)
12 Screw (Pan head type) M2X4 4

13 CS slider 2 S9503-37651M0 1

14 Hexagon socket head c.screw M2X5 4

SWPB0.7*6.4*7.5*L16.9
15 Spring 1
(KSSC)
PM-L24@L05
16 Sensor 1
(SUNX)
17 Hexagon socket head c.screw M2X8(SW) 2

18 Holder CS-8 1

19 Hexagon socket head c.screw M2.6X6 3

20 Belt joint base S9503-48417M1 1

21 Hexagon socket head c.screw M2.6X8 5

22 Belt holder S9500-47714M1 1

CFS 4
23 Miniature camfollower 1
(IKO)
24 Cam holder S9500-47747M2 1

25 Nut M4(W) 1

26 Hexagon socket head c.screw M2.6X8(SW,W) 1

27 Hexagon socket head c.screw M2.6X4 2

1035
28 Compression spring 1
(KSSC)
29 Rubber sheet S9503-48416B0 1

30 Screw (Flat head type) M2.6X5 2

31 CN holder base S9503-48412M0 1

32 Hexagon socket head c.screw M2X4(SW) 3

33 Cable holder W S9500-48358M0 1

34 CS CN panel S9500-48340W2 1
BSP1025SLT1
35 Ball slide 1
(IKO)
36 Sensor probe clamp SA940-45620M1 1

37 Sensor probe slider base 3 S9503-48413M0 1

38 Hexagon socket head c.screw M2.6X6（ SW,W） 1

39 Cover plate S9503-48723W0 1

40 Sensor probe CS-9000 A24 1

5 - 29
5-3 IC open unit

付 属品
Accessories
4
(X2)
2 5
(X4) 6
(X12)

7
3
(X4) 8

9
(X4)

20

21
(X2)
22

21
(X2)

11
(X2) 12
(2X2)

10 13 (2X2)
14
4
(2X2)

19
18
17
(X2) 16

9 15

33
37
34
32
(X2) 39 4 23
(X2) 38 (X2)
24
35
25
21
36

32
19 26

31
30
19
(X2) 29
42
41 40 27
28 (X2)

5 - 30
5-3 Camera & LED lamp
No. Description Type Q'ty
12LMC05M109/SV-03NP
1 Lens 1
(SAKAI-G)
CS4300B
2 Camera 1
(TOUKYOU DENSHI)
CPRC4000B-05
3 Camera cable 1
(TOUKYOU DENSHI)
4 Camera bracket 1 S9500-47722M1 1

5 Hexagon socket head c.screw M3X12(SW） 2

6 Camera bracket 2 SA940-44280M3 2

7 Hexagon socket head c.screw M2.6X12(SW,W） 2

8 PCB TAKAYA TVX-20L1 assy 1

9 LED bracket 1B S9500-37056W1 1

10 PCB TAKAYA TVX-20L2 assy 1

11 LED bracket 4B S9500-37055W2 1

12 PCB TAKAYA TVX-20L3 assy 1

13 PCB TAKAYA TVX-20L4 assy 1

14 LED bracket 4F S9500-48335W0 1

15 Screw (Washer assy) P2-M2.6X5 8

16 Screw (Flat head type) M2.6X5 4

17 Hexagon socket head c.screw M2.6X6 2

18 Camera bracket 3 S9500-48738M0 1

5 - 31
5-3 Camera & LED lamp

16
(X2)

15
(X2)

Z1 Probe unit
9

7
(X2)

6
(X2)
3

18

11 Z4 Probe unit
17
(X2) (X2) 15
15 (X2) 16
(X2)
10
13

14

15
(X2)

12

5 - 32
5-4 Base (PCB holder base)
No. Description Type Q'ty No. Description Type Q'ty
SSPR2-8
1 Tray frame FB S9500-37901M0 2 41 Spring pin 8
(MISUMI)
2 Tray frame L S9500-37902M0 1

3 Tray frame R S9500-37903M0 1

4 Hexagon socket head c.screw M4X12 6

5 Hexagon socket head c.screw M3X40 24

6 Magnet plate S9500-37042W1 1

7 Dog S9500-47851M1 4

8 Set screw M4X15 4

9 Hexagon socket head c.screw M5X20(SW,W) 8

10 Base L S9500-37809M1 1

11 Base R S9500-37810M1 1
RSH9ZMUUC1+55LHM-Ⅱ
12 Linear guide 4
(THK)
13 Hexagon socket head c.screw M3X8 46

14 Hexagon socket head c.screw M3X10 16

RSH12ZMUUC1+495LHM
15 Linear guide 2
(THK)
16 Set screw S9500-47928M0 4

17 Hexagon socket head c.screw M6X50 8

18 Hexagon socket head c.screw M8X30(SW,W) 4

19 PCB bracket S9500-37051W2 1

20 Hexagon socket head c.screw M4X8 4

21 PCB cover S9500-37052W1 1

22 Screw (Washer assy) P3-M4X8 8

23 Spacer ASB-430 4
BSB-306
24 Spacer 12
(HIROSUGI)
25 Screw (Washer assy) P3-M3X6 20

26 PCB TAKAYA TVX-32 L1 assy 1

27 PCB TAKAYA TVX-32 L2 1

28 PCB TAKAYA TVX-37 L2 assy 1

29 Wing bolt M3X10(SW,W) 1

30 Connect cable TAKAYA LS-443-01 1

31 Support pin P923F 7

32 Cable holder SA941-46600W0 2

33 Bottom probe assy P950A (LPK-9500) 2

PTP-2N1LLM-3R
34 Probe 1
(ORUGAN)
C-1.37QS-1A
35 Socket 1
(Nihon denshin)
36 Set screw M3X5 1

37 Hexagon socket head c.screw M3X6(SW) 1

38 Probe holder S9500-48057M0 1

39 Bottom pin arm S9500-48040W1 1

40 Screw (Flat head type) M3X8 1

5 - 33
 (X19)
13
15 (2X2)
22
(X4) 41
21 10 (X4)
12 (2X4)
20 13 34
(X2)
35

36

1 33 38
Relay PCB Assembly
5-4 Base (PCB holder base)

37

39

40

14 29
Bottom pin unit
(4X4) (X2)

25
30 (X2)
31
(X7)

9
41

5 - 34
(2X4)
(2X2)
32
8 (X2)
(X4) 7
(X4)

3
25
26 13
25 (X19)

27 15

25

28

1
11
25 6
(4X3) 5
(X24)
24 18
(4X3) (X4)
16
19 4
23 (X4)
(4X2)
(X4) 17
22 (2X4)
(X4)
Relay PCB Assembly
5-4 Front side PCB holder (PCB holder base)
No. Description Type Q'ty
1 Clamp base UF S9502-36965M2 1

2 Hexagon socket head c.screw M3X10 20

RSH9ZMUUC1+35LHM-Ⅲ
3 Linear guide 3
(THK)
4 Hexagon socket head c.screw M3X8 12

5 Linear guide S9500-36968M2 1

6 Hexagon socket head c.screw M6X15 7

7 PCB guide chip S9502-47844M0 9

8 Hexagon socket head c.screw M2.6X10 18

9 Clamper U S9502-36963M0 1

10 Hexagon socket head c.screw M2.6X4 12

11 Machine ref.point SA940-46024M0 1

12 Hexagon socket head c.screw M3X8(SW,W) 2

13 Push bar S9500-47871M4 1

14 Hexagon socket head c.screw M3X10 2

WL8-20
15 Compression spring 1
(MISUMI)
CDG3-25
16 Hinge pin 1
(MISUMI)
WSSB5-3-2
17 Metal washer 1
(MISUMI)
WA673ZZA
18 Bearing 1
(NTN)
C-420
19 Spacer 2
(MISUMI)
20 Hexagon socket head c.screw M4X25 2

21 PCB holder base F S9500-37287M3 1

22 Hexagon socket head c.screw M6X25 4

23 PCB bracket F S9500-47835M1 2

24 Hexagon socket head c.screw M6X20 4

SEBS9BYUU1-55/W2
25 Linear guide 2
(NB)
26 Bottom clamp assy S9500-37093J3 1

27 Slide guide S9500-36969W1 1

28 Screw (Flat head type) M2.6X5 22

29 Nut M4 12

30 Guide pin holder S9500-48515M0 2

31 Slide metal S9500-48516W1 2

32 Hexagon socket head c.screw M2X4 4

33 Nut M2 4
KS15X6A
34 Knob 4
(IMAO)
35 Guide pin GA0320-21A0 2
ﾋﾗ ﾜ ｯ ｼｬ(小 丸 )
36 For 4 5
Washer

5 - 35
 (X22)
28
(4X2) 27
2
(3X2) 26
(X2) 4
25

24
(X2) 23

35
(X2)

(X2)
31
30
(X2)

2
(4X3) 29
(X2)
1 29
(X10) 34
4 (2X2)
(2X3)
3 32
(X3)
33 (2X2)
(2X2)
5-4 Front side PCB holder (PCB holder base)

5 - 36
6
(X7) 8
5 7 (2X9)
(X9)

14
(X2)

18 13 9
17
15 10
16 21
(X12)
22
12 (2X2)
(X2)
11
23
24
(X2)
20
19 (X2)
(X2)
5-4 Rear side PCB holder (PCB holder base)
No. Description Type Q'ty
1 Clamp base UB S9502-36966M2 1

2 Hexagon socket head c.screw M6X20 10

3 Clamper U S9502-36963M0 1

4 Hexagon socket head c.screw M2.6X4 12

5 PCB guide chip S9502-47844M0 9

6 Hexagon socket head c.screw M2.6X10 18

7 Machine ref.point SA940-46024M0 1

8 Hexagon socket head c.screw M3X8(SW,W) 2

9 PCB holder base B S9500-37049M3 1

10 PCB bracket BL S9500-47836M2 1

11 PCB bracket BR S9500-47845M3 1

C-420
12 Spacer 2
(MISUMI)
13 Hexagon socket head c.screw M4X25 2
SEBS9BYUU1-55/W2
14 Linear guide 2
(NB)
15 Hexagon socket head c.screw M3X8 6

16 Bottom clamp assy S9500-37093J3 1

17 Hexagon socket head c.screw M3X10 8

18 Slide guide S9500-36969W1 1

19 Screw (Flat head type) M2.6X5 22

20 Nut M4 12

21 Guide pin holder S9500-48516W1 2

22 Slide metal S9500-48516W0 2

23 Hexagon socket head c.screw M2X4 4

24 Nut M2 4
KS15X6A
25 Knob 4
(IMAO)
26 Guide pin GA0320-21A0 2

27 Handle MN786Z 128E101 1

28 Hexagon socket head c.screw M6X25 4

29 Hexagon socket head c.screw M4X22 2

5 - 37
 5
(2X9)
6
(X9)

27
10

29
(X2)

2
(X6)

1
5-4 Rear side PCB holder (PCB holder base)

5 - 38
4
(X12)

8
(X2) 7

9 (2X2)
28

26
(X2)
22
21 (X2)
(X2)

20
(X2) 24
12
23 (2X2)
(2X2) 13 (X2)
20
(X2)
(X10) 18
14
25 19
(X22) 15 (X2)
(2X2)
16 (3X2) 11
17
(4X2)
5-4 UP/DOWN mechanism (PCB holder base)
No. Description Type Q'ty
1 Cam shaft S9500-37041M0 2

2 Key P-C 3X3X10 6

3 Bearing shaft S9500-47925M1 4

4 Set screw M4X5 4

6704
5 Bearing 4
(NTN)
WR20
6 Ring 8
(NTN)
698ZZ
7 Bearing 4
(KOYO)
8 E ring For 7 SUS 4
SCCN8-10
9 Set color 2
(MISUMI)
F698ZZ
10 Bearing 4
(KOYO)
MSRB8-1.0
11 Ring spacer 2
(MISUMI)
S1S20B+0808
12 Gear 2
(KYOUIKU) S9500-48221B0

13 Set screw M4X3 2

14 Cam S9502-47849M0 1

15 Hexagon socket head c.screw M3X15 1

MSTH6-20
16 Knock pin 2
(MISUMI)
MSRB6-1.0
17 Ring spacer 4
(MISUMI)
WF686ZZ
18 Bearing 4
(KOYO)
19 Bearing base S9502-47854M0 2

20 Hexagon socket head c.screw M3X25 4

21 Connect bar S9500-36974M2 1

22 Rack gear S9502-47847B0 2

23 Hexagon socket head c.screw M5X20 4

24 Hexagon socket head c.screw M5X20 4

25 Spring hook F S9500-47859W1 1

26 Hexagon socket head c.screw M4X8 4

27 Spring hook B S9500-47860W2 1

AWY12-100
28 Tension spring 2
(MISUMI)
29 Positioning metal S9500-47856M4 1

30 Shaft holder S9500-48493M0 1

LFB-1210
31 Bearing 1
(OILSU)
32 Hexagon socket head c.screw M4X15 2

5 - 39
 22
24
8
(X2) 7
(2X2) 8 26
(X2) 3 25
(X2) 4 21
(X2) 6
(X2) 5
(X2) 6
(X2) 2
(X2)

1
(X2) 2
(X2)
6
(X2) 5
(2X2) 6
(X2) 3
5-4 UP/DOWN mechanism (PCB holder base)

(X2) 4

5 - 40
(X2)

23
32 (X2)
30 22
31
15
14

28
26 (X2)
27 (X2)

24
29 (X2)

(X2)
9 16 (X2)
(X2) 10 17 (2X2)
(X2) 18 (X2)
17 (X2)
19 (2X2)
2 20
(X2) 10
(X2) 11
(X2) 12
(X2) 13
(X2)
5-4 Width adjustment (PCB holder base)
No. Description Type Q'ty
1 Pulley base F S9500-47839M1 2

2 Pulley base B S9500-47840M1 2

MSTH8-45
3 Knock pin 4
(MISUMI)
F698ZZ
4 Bearing 8
(KOYO)
MSRB8-1.0
5 Ring spacer 6
(MISUMI)
ATP16XL025-A-P8
6 Timing pulley 6
(MISUMI)
7 Hexagon socket head c.screw M5X8(W) 2

8 Hexagon socket head c.screw M4X20 4

9 Hexagon socket head c.screw M4X50 4

025-XL-0250A-J
10 Belt 2
(NOK)
025-XL-0311A-J
11 Belt 1
(NOK)
12 Belt holder S9500-47841W1 2

13 Hexagon socket head c.screw M3X10(W) 2

14 Hexagon socket head c.screw M3X10 6

15 Belt base S9500-47976M0 1

16 Hexagon socket head c.screw M3X30 2

17 Clamp base S9500-48238M2 1

18 Hexagon socket head c.screw M4X15 2

19 Holder plate S9500-48239W0 1

20 Hexagon socket head c.screw M4X10(W) 2

HH250
21 Toggle clamp 1
(KAKUTA)
22 Hexagon socket head c.screw M4X8 12

23 Lock knob S9500-48234M1 1

24 Knob holder plate S9500-48235W0 1

25 Hexagon socket head c.screw M4X6 4

26 Clamp front cover S9500-37286W1 1

NO.3511-22 76.2MM
27 Slide rail 1
(TOCHIGIYA)
ST13-01BP(1m)
28 Tape measure 1
(KDS)
29 Belt base S9500-48233M0 1

30 Indicator S9500-48237W1 1

31 Hexagon socket head c.screw M3X6(W） 4

32 Knob S9500-48253M1 1

33 Knob bracket S9500-48236W1 1

5 - 41
 9
(X2)
10
3
(X2)

6
(X2)
13
(X2) 12 31
14 (X2) 5
(X2) (X2)

24

4
23 (2X2)

2
(X2)

22
(X4)
5-4 Width adjustment (PCB holder base)

21
7
17
(X2)
20 18
(X2) 19 (X2)

5 - 42
14
6 (X4) 15
12
(2X2) (X2) 16
8 5 (X2)
(X2) 10
9
4
(X2)
(X2)
3

1
32 30 28 (X2)
接 着 品
Assembled
33
M4X8
11
22 4
(X2) 26 (X2)
25 22 5
(X2) (X4) (X2)

27 6
(X2)
22
(X2)

31 29 25
(X2) (X2)
5-4 Lever (PCB holder base)
No. Description Type Q'ty No. Description Type Q'ty
WSSB16-6-1
1 Lever S9500-36971W4 1 41 Metal washer 2
(MISUMI)
EPG85SOFT
2 Grip 1 42 Set screw M3X5 1
(IMAO)
SCCN8-10
3 Set color 1 43 Rod end S9502-47855M0 1
(MISUMI)
4 Hexagon socket head c.screw M4X15 2 44 Hexagon socket head c.screw M5X15(W) 2
S9500-47861B2
5 Gear 1
(KYOUIKU)
6 Hexagon socket head c.screw M5X15 3

7 Lever bracket S9500-36972W3 2

8 Hexagon socket head c.screw M4X10(W) 4

F698ZZ
9 Bearing 4
(KOYO)
HCLBM8-87.4
10 Hinge pin 1
(MISUMI)
11 Hexagon socket head c.screw M5X8(W) 1
SFRR8-125-B33-S17-KC48-
12 Shaft 1
A14-FC0-G8 (MISUMI)

13 E ring For 7 2

14 Key P-C 3X3X10 1

S1S20B+0808
15 Gear 1
(KYOUIKU) S9500-48221B0

16 Set screw M4X5 2

17 Gear S9500-48035B0 1
TM-251G-0.5-LR
18 Rotary damper 1
(TOCHIGIYA)
19 Hexagon socket head c.screw M3X8(SW,W) 2
MSB8-25
20 Stopper bolt 1
(MISUMI)
21 Flanged nut M6 1

22 Crank S9502-47850M1 1

23 Set screw M5X5 1

24 Cover plate S9500-48051W0 1

25 Hexagon socket head c.screw M3X6(W） 2

26 Cover plate bracket S9500-48050W0 1

27 Hexagon socket head c.screw M4X8(W) 4

28 Sensor base S9500-47858W1 1

29 Sensor PM-L24@L02 1

30 Hexagon socket head c.screw M2X8(SW) 2

31 Rod 1 S9502-47852M1 1

32 Rod 2 S9500-47853M3 1
LFF-0608
33 Bearing 1
(OILES)
MSTH6-20
34 Knock pin 2
(MISUMI)
35 Washer For 4 1

36 Hexagon socket head c.screw M4X8 1

LFB-0612
37 Bearing 1
(OILES)
38 Washer For 6 1
WM10-80
39 Compression spring 1
(MISUMI)
40 Hexagon socket head c.screw M4X8(SW) 1

5 - 43
5-4 Lever (PCB holder base)

40
35
39

38
34

44
(X2) 43

圧 入 31
2 Assembled
37

42

41

36
35
34
32
33
圧 入
Assembled 1

25
(X2) 24
7
8
(X2) 26
27
(X2)
30
(X2) 29
10
9
28
3
27
4 (X2)
(X2)

22
6
23

20
8
21 5 (X2)
6
9
(X2)
9
13 11

16
15 19
(X2)
14
13 18

12
9

16
17

5 - 44
5-4 Machine base
No. Description Type Q'ty
1 Base holder plate SA940-44594M1 5

2 Bolt M16X50 5

3 Nut M16 5

4 Machine base S9500-21846B1 1

5 Base mounting bar S9500-37221M0 2

6 Rubber 1 S9500-37222M0 2

7 Hexagon socket head c.screw M6X25(SW,W) 8

WSSM-20-8-3
8 Metal washer 8
(MISUMI)
9 Rubber bush SA940-46599P1 4

10 Rubber washer SA940-45268P0 4

WSSB-50-12-5
11 Metal washer 4
(MISUMI)
12 Hexagon socket head c.screw M12X50(SW) 4

13 Rubber 2 S9500-47863M0 4

14 Pressure plate S9500-47862M0 2

15 Hexagon socket head c.screw M8X35 4

16 Nut M8 4

17 Earth plate S9500-37029W1 1

18 Screw (Washer assy) P3-M4X8 12

19 Breaker base S9500-48141W0 1

20 Board washer S9500-47920W0 1

21 Hexagon socket head c.screw M5X15 2

22 DIN rail ADS7-10N(112.5mm) 1

BNL6
23 Stopper metal 2
(IZUMI)
GV2-ME14
24 Breaker 1
(TELEMECANIQE)
25 PCB TAKAYA TVX-36S L2 assy 1

26 PCB TAKAYA TVX-37 L1 assy 1

27 TVX-36S L2 base S9500-47918W2 1

BSB-306
28 Spacer 8
(HIROSUGI)
29 Screw (Washer assy) P3-M3X6 8

30 X cable guide holder S9500-37135W1 1

31 Hexagon socket head c.screw M5X10 2

32 DC fan 109P1224H402@L00 2

33 Hexagon socket head c.screw M4X30 8

34 Fan bracket S9500-47943W0 2

35 Hexagon socket head c.screw M4X6 19

5 - 45
5-4 Machine base

9
(X4) 10
(X4) 11
(X4)

12
(X4)

13 18
(X2) (X4)
接 着品 17 6
Assembled 1 (X2) 5
(X5) 15
(X2) 7
4 16 (2X2)
3 (4X2) 8
(4X2) 14 (2X2)
(X5)
13 (X2)
2
(X5) (X2)

接着品
Assembled

21
(X2)
20

19

22
18
(X2)

24
27
23
(X2) 28
29 (4X2)
(4X2)

35 18
(X5) (X2)

35
(X4)
31 25
(X2)
26
30

35
35
(X3)
(X7)

33
32 (4X2)
18 (X2)
34 (2X2)
(X2)
5 - 46
5-4 Desk front side-1
No. Description Type Q'ty
1 Safety unit base S9500-36948W1 1

2 Safety unit back panel S9500-47833W1 1

3 Screw (Washer assy) P3-M4X8 11

4 DIN rail ADS7-10N (150mm) 1

BNL6
5 Stopper metal 8
(IZUMI)
XPSAF5130
6 Safety relay 1
(TELEMECANIQE)
LC1D32BL(DC24V)
7 Contacter 1
(TELEMECANIQE)
BTBH15C13
8 Terminal block 1
(IZUMI) TM4
9 Screw (Washer assy) P3-M4X15 2
GB2-CB06
10 Breaker 1
(TELEMECANIQE)
11 Hexagon socket head c.screw M4X6 4
NES2000CEN(H4-8485e-3)
12 Down transformer 1
(Nunome)

13 Hexagon socket head c.screw M8X15 4

14 DIN rail ADS7-10N(200mm) 1

GB2-CB09
15 Breaker 1
(TELEMECANIQE)
BNH15MW
16 Terminal block 9
(IZUMI)
BNE15W
17 End plate 3
(IZUMI)

5 - 47
5-4 Desk front side-1

11
(X4)

12

13
(X4)
3
(X2) 4

5
(X4)

3
(X3)

3
5 (X4)
8
9
(X2)
10
16
(X3) 17

15
16
(X4) 17
16
(X2) 17
5
14
3
(X2)

5 - 48
5-4 Desk front side-2
No. Description Type Q'ty
1 Power panel for Measuring unit S9500-37912W1 1

2 Screw (Washer assy) P3-M4X8 19

MZS-1206-33
3 Noise filter 1
(Densei-Lambda)
BTBH15C12
4 Terminal block 1
(IZUMI) TM8
5 Screw (Washer assy) P3-M4X15 6
JWS50-5/A
6 Switching power supply 1
(Densei-Lambda)PS1
RWS30A-15/A
7 Switching power supply 1
(Densei-Lambda)PS2
RWS15A-15/A
8 Switching power supply 1
(Densei-Lambda)PS3
RWS15A-48/A
9 Switching power supply 1
(Densei-Lambda)PS4
10 Screw (Washer assy) P3-M3X6 16

11 Connecter cable TAKAYA LS-032-01 1

12 Connecter cable TAKAYA LS-034-01 1

13 Screw (Washer assy) P4-M2.6X10 6

14 Z power plate S9500-37290W1 1

BTBH15C16
15 Terminal block 1
(IZUMI) TM7
BTBH15C10
16 Terminal block 1
(IZUMI) TM2
17 Connecter cable TAKAYA LS-033-01 1
RWS30A-5/A
18 Switching power supply 1
(Densei-Lambda)PS6
JWS50-24/A
19 Switching power supply 1
(Densei-Lambda)PS7
RWS30A-12/A
20 Switching power supply 1
(Densei-Lambda)PS8
JWS100-24/A
21 Switching power supply 1
(Densei-Lambda)PS5

5 - 49
5-4 Desk front side-2
18 10
(X2)
19 10
(X2)
20 10
(X2)
21 10
(X2)

15
5
(X2)
2
16 14 (X5)
5 2
(X2) (X4)
17 13
(X2)

6 10
(X2)
7 10
(X2)
8 10
(X2)
9 10
(X2)

2
11 13 (X4)
(X2)

4
5
(X2)
3
12 13 2
(X2) 1 (X2)
2
(X4)

5 - 50
5-4 Desk rear side
No. Description Type Q'ty
SGDS-01A12AY35 (YASKAWA
1 Motor driver ELECTRIC) X Y 2,3Z
10
SGDS-A5A12AY35 (YASKAWA
2 Motor driver ELECTRIC) 1,4Z
2

3 Screw (Washer assy) P2-M4X10 24

4 Driver mounting base S9500-37241W0 2

5 Screw (Washer assy) P3-M4X8 18

6 Hexagon socket head c.screw M6X10 4

7 PCB TAKAYA TVX-36S L1 assy 1

8 Screw (Washer assy) P3-M3X6 8

BSB-306
9 Spacer 2
(HIROSUGI)
BSB-340
10 Spacer 2
(HIROSUGI)
11 TVX-36S L1 Base S9500-48247W0 1

12 PCB TAKAYA TVX-36S L4 assy 1

BSB-320
13 Spacer 4
(HIROSUGI)
BSB-380
14 Spacer 4
(HIROSUGI)
15 Cable cover plate S9500-48017W0 1

16 DIN rail ADS7-10N(150mm) 2

CLIPFIX35
17 End stopper 6
(PHOENIX)
QT1,5-TWIN
18 Terminal block 8
(PHOENIX)
QT2,5-TWIN
19 Terminal block 4
(PHOENIX)
QT1,5-TWIN BU
20 Terminal block 8
(PHOENIX)
QT2,5-TWIN BU
21 Terminal block 4
(PHOENIX)
D-QT2,5-TWIN
22 End plate 8
(PHOENIX)
MZS-1220-33
23 Noise filter 1
(Densei-Lambda)
24 Hexagon socket head c.screw M4X6 27

25 Intake duct cover S9500-37220W0 1

26 NF cover S9500-37088W1 1

27 Rectification cover L S9500-37391W1 1

28 Rectification cover R S9500-37392W1 1

29 Flanged nut M6 2

30 Edging E0-16N(1000mm) 1

31 Edging E0-16N(200mm) 1

32 Edging E0-12N(65mm) 2

5 - 51
5-4 Desk rear side

5
(X2)
11

9
(X2)
10
(X2)

7
8 31
(X4)

28
14
15 (X4)
12
13
8 (X4)
(X4)

29

X4 27
X3

X2
24 1
X1
(7X2) 30 (X4)
Z4

2 Z3

32
6
(2X2)
1 Z2
(X2) 3
Z1 (2X12)

2 Y4 4
32 (X2)
Y3
5 5
(X2) 23 Y2 (2X2)
1
5 Y1
(X4)
(X2) 26 5
24 (X4) 25
(X13)

(X2) 17
18
19
(X2) 22
18
19
22
(X2) 17
20
21
(X2) 22
20 17
21 22
22 (X2) 21
5
17 20
(X2)
22
16 (X2) 21
20
17
22
(X2) 19
18
22
(X2) 19
18
5
17
(X2)
16

5 - 52
5-4 PCB rack
No. Description Type Q'ty
1 PCB TAKAYA TVX-34M assy 1
BSB-306
2 Spacer 9
(HIROSUGI)
3 Screw (Washer assy) P3-M3X6 19

4 PCU Rear plate S9500-37289W1 1

5 PCU top plate S9500-36946W2 1

6 PCU bottom plate S9500-37288W0 1

GR-180S
7 Guide rail 10
(KITAGWA)
8 PCU post L S9500-48248W0 2

9 Hexagon socket head c.screw M3X15 2

10 PCU loose protection bar S9500-47832M1 1

11 Wing nut M3 2

12 Screw (Washer assy) P3-M4X8 4

13 PCU post R S9500-48249W0 1

14 PCB TAKAYA TVX-31 assy 1

15 Screw (Washer assy) P4-M2.6X8 38

BSF-2615
16 Spacer 4
(HIROSUGI)
17 Rear shield plate S9500-36943W0 1

18 Screw (Washer assy) P3-M2.6X6 4

19 Bottom plate S9500-36940W1 1

20 Top plate S9500-36941W1 1

21 Guide rail GR-280S 28

22 Side plate (L) S9500-36951W1 1

23 Side plate (R) S9500-36952W1 1

24 Screw (Washer assy) P3-M4X8 16

25 Screw (Washer assy) P3-M3X6 4

26 Reinforcing guide S9500-36942M1 1

27 Hexagon socket head c.screw M4X20 2

28 PCB holder S9500-36944M1 1

29 Wing nut M4 2

30 Allen screw PSC-0406 3

5 - 53
5-4 PCB rack

12
(X2)
4

3
7
5 (X5)

9
(X2) 1

12
(X2)

11
(X2)
10

8
(X2)

3 6
(2X2) 7
(X5)

PCU Rack
20
21
(X14)

24
14 (X38)
22 (X6)
15 (X4)
16
17 (X4)
18

30
(X3) 28

26

24
(X6)

19 25
27 (2X2)
21 29 (X2)
23
(X14) (X2)

24
(X4)

5 - 54
Fixtureless Tester

APT-9411 Series
Service manual
Vol. 2
Issued by : TAKAYA CORP. Issuing date: Sept. 16, 2005

Head office : 661-1, Ibara-cho, Ibara-shi,

Okayama 715 Japan
TEL : +81-866-62-1870
FAX : +81-866-62-1886