Fasilitas Produksi Minyak Bumi Putra Z.

Nugraha
Surface Facilities 23016028

Tugas 2

1. Desain sistem pemisahan untuk pengolahan 2 MMSCFD aliran gas dengan kondisi di bawah ini :
Komposisi Gas
Komposisi Fraksi Mol
N2 0,0194
CO2 0,0121
H2S 0,0058
C1 0,6599
C2 0,0869
C3 0,0591
i-C4 0,0239
n-C4 0,0278
i-C5 0,0157
n-C5 0,0112
C6 0,0181
C7+ 0,0601

Separator pressure : 600 psia

Separator temperature : 200 F
Specific gravity of stock-tank oil : 0,90 (water=1)
Specific gravity of solution gas : 0,70 (air=1)
Gas solubility (Rs) : 500 scf/stb

Calculate API

141,5
API 131,5
o
141,5
131,5
0,9
25, 72
 API value

Gas will be flashed at 600, 400 and 50 psia

Gas removed at 600 psia:

60% x 500 = 300 scf/stb

Gas removed at 400 psia:

(75%-60%) x 500 = 75 scf/stb

Gas removed at 50 psia:

(98%-75%) x 500 = 115 scf/stb

Remaining (500 300 75 115) = 10 scf/stb vented from stock tank

Material Streams
Unit Feed gas Gas 1 Liq 1a Liq 1b Liq 2a
Vapour Fraction 0.93 1.00 0.00 0.08 0.00
Temperature F 200.00 200.00 200.00 196.79 196.79
Pressure psia 600.00 600.00 600.00 400.00 400.00
Molar Flow MMSCFD 2.00 1.85 0.15 0.15 0.14
Mass Flow lb/hr 6502.09 5292.86 1209.23 1209.23 1172.57
Liquid Volume
Flow barrel/day 1035.85 904.41 131.44 131.44 125.38

To Stock
Unit Liq 2b Liq 3 Gas 2 Gas 3 Tank
Vapour Fraction 0.27 0.00 1.00 1.00 0.00
Temperature F 163.73 163.73 196.79 163.73 86.00
Pressure psia 50.00 50.00 400.00 50.00 50.00
Molar Flow MMSCFD 0.14 0.10 0.01 0.04 0.10
Mass Flow lb/hr 1172.57 983.73 36.66 188.84 983.73
Liquid Volume
Flow barrel/day 125.38 100.84 6.05 24.54 100.84

Mole Compositions

To
Stock
Feed Liq 2b Liq 3 Gas 2 Gas 3 Tank
gas Gas 1 Liq 1a Liq 1b Liq 2a
0.076 0.004 0.648 0.274 0.004
8 2 3 8 2
C1 0.6599 0.7026 0.1229 0.1229 0.0768
0.000 0.000 0.013 0.002 0.000
7 0 1 5 0
N2 0.0194 0.0208 0.0017 0.0017 0.0007
0.003 0.000 0.007 0.009 0.000
0 7 4 4 7
H2S 0.0058 0.0060 0.0034 0.0034 0.0030
0.002 0.000 0.013 0.009 0.000
7 3 7 3 3
CO2 0.0121 0.0128 0.0036 0.0036 0.0027
 0.038 0.007 0.108 0.122 0.007
1 2 3 5 2
C2 0.0869 0.0903 0.0438 0.0438 0.0381
0.059 0.024 0.075 0.155 0.024
9 8 3 7 8
C3 0.0591 0.0589 0.0611 0.0611 0.0599
0.041 0.027 0.028 0.081 0.027
8 2 9 8 2
i-C4 0.0239 0.0226 0.0408 0.0408 0.0418
0.058 0.043 0.032 0.100 0.043
5 2 7 1 2
n-C4 0.0278 0.0255 0.0564 0.0564 0.0585
0.053 0.051 0.016 0.057 0.051
2 7 3 1 7
i-C5 0.0157 0.0130 0.0502 0.0502 0.0532
0.042 0.043 0.011 0.039 0.043
7 9 1 5 9
n-C5 0.0112 0.0089 0.0401 0.0401 0.0427
0.110 0.133 0.013 0.047 0.133
3 1 7 9 1
C6 0.0181 0.0114 0.1025 0.1025 0.1103
0.512 0.663 0.031 0.099 0.663
4 8 2 2 8
C7+ 0.0601 0.0272 0.4736 0.4736 0.5124

2. Tentukan ukuran vertical oil / separator gas pada kondisi di bawah ini :
Gas flow rate : 10 MMSCFD at 0,6 specific gravity
Oil flow rate : 2000 BOPD at 40 API
Operating pressure : 1000 psia
Operating temperature : 60 F
Droplet size removal (dm) : 140 microns
Retention time (tr) : 3 min
Gas density : 3.71 lb/ft3
Drag coefficient (Cd) : 0.854
Gas compressibility factor (Z) : 0,84

Jawab
Densitas minyak :
Mengubah 40 API menjadi densitas minyak
141.5
= 46.196 ( ) = 38.12 3
131.5 + 40
= 3.71 lb/ft3
 Gas capacity constraint :
1
2
2 = 5040 [ ] [( ) ]

1
2
(459.67 + 60)(0.84)(10) 3.71 0.854 2
= 5040 [ ] [( ) ]
1000 38.12 3.71 140
2 = 479.037
d = 21.89

Liquid capacity constraint :

.
2 =
0.12
tr = 3 menit
= 2000
. (3)(2000)
2 = = = 50000
0.12 0.12
2 50000
= = 479.037 = 104.3762 in
2

Seam to seam length, Lss :

+ 76 3.72 + 76
= = = 6.64
12 12

Slenderness ratio :
Contoh perhitungan pada d = 24
12. 12 6.64
= = 3.32
24

Perhitungan dilakukan untuk diameter 24, 30 dan 36 pada retention time 3 min
Tr (menit) d (in) h (in) Lss (ft) Slenderness ratio
3 24 86.81 13.57 7.78
3 30 55.56 10.96 4.39
3 36 38.58 9.55 3.118

Berdasarkan perhitungan di atas dipilih vertical oil / separator gas dengan spesifikasi diameter pada
ukuran slenderness ratio rentang antara 3 4. Sehingga dipilih diameter 36 in dan tinggi 38.58 in.