BOLT MATL:
1001 REDHILL INDUSTRIAL ESTATE #04-01 / 06 JALAN
BUKIT MERAH, SINGAPORE 159455. FLANGE MATL: ASTM A105 BOLT SIZE:
FAX:(65) 6273-3121 / 6273-9670 FLANGE SIZE: NO. OF BOLT:
TEL:(65) 6271-0800 JOINT REF: NUT SIZE (A/F):
ASME VIII BOLT LOADS AND SYSTEM PRESSURES TO ASME VIII 1996 DIVISION 1
METHOD OF STATEMENT (BOLT TORQUING) AND CHECK SHEET
GASKET TYPE: TORQUE WRENCH MODEL:
TOOL COVERAGE : Single Hand Tool Torque Wrench SOCKET SIZE:
The following procedure shall be carried out with reference to the appropriate "BOLT TORQUING DATA SHEET".
Required Torque Value: lbf.ft
Bolt Stress at: psi Check " "
STEP 1 Check that all the stud bolts on the flange are loosen.
STEP 2 Check that the gasket is in position & stud bolts have applied with lubricant.
STEP 3 Check the flange gap around the flange is constant.
(Should the flange gap be uneven around the flange, the tightening
of bolts will start with the widest flange gap).
STEP 4 Check the piping severly mis-aligned. (If yes, report the matter for necessary
action. Otherwise, proceed to STEP 5)
STEP 5 Number all bolts consecutively,1, 2, 3, 4, etc... in a "Criss Cross"
clockwise direction of torquing sequence.
STEP 6 Set the Torque Wrench to 30% of the required torque.
Torque value lbf.ft
STEP 7 Using the Criss Cross method, work diagonally on the bolts around
the flange.
STEP 8 Set the Torque Wrench to 70% of the required torque. Repeat STEP 7.
Torque value lbf.ft
STEP 9 Set the Torque Wrench to 100% of the required torque. Repeat STEP 7.
Torque value lbf.ft
STEP 10 Do a final exercise by torquing each of the bolt consecutively one round
in clockwise direction as per STEP 9 torque value.
At this stage the tensioning operation is said to be completed.
(The torque value can be increased by another 10~15% should the compression thickness is insufficient)
SAFETY * All necessary safety precautions have been carried out.
CHECK
* Personnel involved in bolt torquing are competent and fully
trained in the use of bolt torquing and tightening techniques.
* Request information on hazardous chemicals, noise level, check of
scaldfolding, lightings & location of compressed air supply, purging of
gases, ventilation as required or specified by plant regulation.
REMARKS
Client: Work preformed by:
Contract No.:
Attention to: Work checked by:
Date:
BOLT MATL:
1001 REDHILL INDUSTRIAL ESTATE #04-01 / 06 JALAN
BUKIT MERAH, SINGAPORE 159455. FLANGE MATL: ASTM A105 BOLT SIZE:
FAX:(65) 6273-3121 / 6273-9670 FLANGE SIZE: NO. OF BOLT:
TEL:(65) 6271-0800 JOINT REF: NUT SIZE (A/F):
ASME VIII BOLT LOADS AND SYSTEM PRESSURES TO ASME VIII 1996 DIVISION 1
METHOD OF STATEMENT (BOLT TORQUING) AND CHECK SHEET
GASKET TYPE: TORQUE WRENCH MODEL:
TOOL COVERAGE : Single Torque Wrench SOCKET SIZE:
The following procedure shall be carried out with reference to the appropriate "BOLT TORQUING DATA SHEET".
Required Torque Value: lbf.ft
Bolt Stress at: psi Check " "
STEP 1 Check that all the stud bolts on the flange are loosen.
STEP 2 Check that the gasket is in position & stud bolts have applied with lubricant.
STEP 3 Check the flange gap around the flange is constant.
(Should the flange gap be uneven around the flange, the tightening
of bolts will start with the widest flange gap).
STEP 4 Check the piping severly mis-aligned. (If yes, report the matter for necessary
action. Otherwise, proceed to STEP 5)
STEP 5 Number all bolts consecutively,1, 2, 3, 4, etc... in a "Criss Cross"
clockwise direction of torquing sequence.
STEP 6 Set the Torque Wrench to 30% of the required torque.
Gauge Pressure psi
Torque value lbf.ft
STEP 7 Using the Criss Cross method, work diagonally on the bolts around
the flange.
STEP 8 Set the Torque Wrench to 70% of the required torque. Repeat STEP 7.
Gauge Pressure psi
Torque value lbf.ft
STEP 9 Set the Torque Wrench to 100% of the required torque. Repeat STEP 7.
Gauge Pressure psi
Torque value lbf.ft
STEP 10 Do a final exercise by torquing each of the bolt consecutively one round
in clockwise direction as per STEP 9 pressure.
At this stage the tensioning operation is said to be completed.
(The torque value can be increased by another 10~15% should the compression thickness is insufficient)
SAFETY * All necessary safety precautions have been carried out.
CHECK
* Personnel involved in bolt torquing are competent and fully
trained in the use of bolt torquing and tightening techniques.
* Request information on hazardous chemicals, noise level, check of
scaldfolding, lightings & location of compressed air supply, purging of
gases, ventilation as required or specified by plant regulation.
REMARKS
Client: Work preformed by:
Contract No.:
Attention to: Work checked by:
Date:
BOLT MATL:
1001 REDHILL INDUSTRIAL ESTATE #04-01 / 06 JALAN
BUKIT MERAH, SINGAPORE 159455. FLANGE MATL: ASTM A105 BOLT SIZE:
FAX:(65) 6273-3121 / 6273-9670 FLANGE SIZE: NO. OF BOLT:
TEL:(65) 6271-0800 JOINT REF: NUT SIZE (A/F):
ASME VIII BOLT LOADS AND SYSTEM PRESSURES TO ASME VIII 1996 DIVISION 1
METHOD OF STATEMENT (BOLT TORQUING) AND CHECK SHEET
GASKET TYPE: TORQUE WRENCH MODEL:
TOOL COVERAGE : Single Torque Wrench SOCKET SIZE:
The following procedure shall be carried out with reference to the appropriate "BOLT TORQUING DATA SHEET".
