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PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

(PACKAGE3)

3.7 PRESSURE OF RECYCLE GAS IN LOOP COMPRESSOR

3.7.1 Reference P&IDs

RAPID-P0003-TRSA-PRO-PID-1220-0020

RAPID-P0003-TRSA-PRO-PID-1220-0013

3.7.2 Functional Description

The operating pressure of the reactor section is controlled at the overhead of the HP cold
separator 1220-V-004. Pressure control is provided by controlling the flow of make-up
hydrogen gas into the reaction section. Make-up gas from BL is added to the recycle gas (to
become treat gas) upstream the recycle gas KO drum 1220-V-007 on pressure control in
high selector with flow control, on control valve FCV-2018.

Activation of 1220KS-104 interlock overrides/sets the controller output to zero/closes valve.

3.7.3 Controlled Variables

Pressure of the reactor section.

3.7.4 Manipulated Variables

Make-up hydrogen flow.

3.7.5 Scheme

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PT
1309
PV

PICA REVERSE
ACTION
1309

OP

IN1

PV IN2 >
FT FIC OP FY
2018 2018A OP
2018
FCV-2018
REVERSE AO/AFC
ACTION

3.7.6 Blocks Description

1220-PICA-1309

Type:

PID controller (Reverse Action).

Function:

Inputs:

PV: 1220-PT-1309 output (pressure engineering units, barg).

SP: By operator (pressure engineering units, barg)

Output:

OP: Input of high signal selector 1220-FY-2018A (percentage value, %).

1220-FIC-2018

Type:

PID controller (Reverse Action).

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Function:

Inputs:

PV: 1220-FT-2018 output, (flowrate engineering units, m3/h).

SP: By operator (flowrate engineering units, m3/h).

Output:

OP: Input of high signal selector 1220-FY-2018A (percentage value, %).

1220-FY-2018A

Type:

High signal selector.

It selects the highest signal between the two inlets and it sends it to the control valve 1220-
FCV-2018.

Function:

Inputs:

IN1: Output of 1220-PICA-1309, (percentage value, %).

IN2: Output of 1220-FIC-2018, (percentage value, %).

Output:

OP: Input of 1220-FCV-2018 (percentage value, %).

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RAPID P0003 TRSA PRO SPN 1220 0001

PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

(PACKAGE3)

3.8 WASH WATER SURGE DRUM 1220-V-009 LEVEL CONTROL

3.8.1 Reference P&IDs

RAPID-P0003-TRSA-PRO-PID-1220-1003

3.8.2 Functional Description

Wash Water Surge Drum 1220-V-009 level is controlled by a hand selected cascade
level/flow control of Stripped Water or steam turbine condensate.

The wash water consists of water from the diesel product/water coalescer (1220-V-014), sour
water from product stripper reflux drum (1220-V-013), stripped sour water from BL and steam
turbine condensate from BL, which are mixed in wash water surge drum (1220-V-009).
The level in the drum is controlled by feed-back control involving measurement of stripped
water from BL or measurement of steam turbine condensate flow from BL in cascade, the
incoming wash water source can be chosen, by switching the selector 1220-HS-5306.

3.8.3 Controlled Variables

Wash Water Surge Drum 1220-V-009 level.

3.8.4 Manipulated Variables

Stripped Water flow rate from battery limit.

Steam Turbine Condensate flow rate from battery limit.

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PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

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3.8.5 Scheme

3.8.6 Blocks Description

1220-LY-5305

Type:

2oo3 Measurement (DCS Triple Transmitter Block). Arithmetic control block.

This block shall be a control block, supporting cascades, scaling, initialization and back
calculation. 1220-LY-5305 set as input signal to the level controller the median between the
three level transmitters.

Function:

Inputs:

PV1: Output of 1220-LZT-5305 A (level engineering units, %).

PV2: Output of 1220-LZT-5305 B (level engineering units, %).

PV3: Output of 1220-LZT-5305 C (level engineering units, %).

Output:

OP: Input of 1220-LICA-5305 (percentage value, %)

Output to be calculated as follows:

OP= MEDIAN (PV1; PV2;PV3)

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1220-LICA-5305

Type:

PID controller (Reverse Action).

Function:

Inputs:

IN: Output of 1220-LY-5305 (percentage value, %)

SP: By operator (level engineering units, %).

Output:

OP: Input of 1220-HS-5306 (percentage value, %).

1220-HS-5306

Type:

Hand switch selector in DCS monitor. Selected by Operator.

Function:

Input:

IN: Output of 1220-LICA-5305 (percentage value, %).

Outputs:

During normal operation

OP1: Input of 1220-FIC-5305 (percentage value, %).

When upset conditions in SWS Unit

OP2: Input of 1220-FIC-5308 (percentage value, %).

1220-FIC-5305

Type:

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PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

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PID controller (Reverse Action).

Function:

Inputs:

SP: Output of 1220-HS-5306, (percentage value, %).

PV: 1220-FT-5305 output, (flowrate engineering units, m3/h).

Output:

OP: Input of 1220-FCV-5305 (percentage value, %).

1220-FIC-5308

Type:

PID controller (Reverse Action).

Function:

Inputs:

SP: Output of 1220-HS-5306, (percentage value, %).

PV: 1220-FT-5308 output, (flowrate engineering units, m3/h).

Output:

OP: Input of 1220-FCV-5308 (percentage value, %).

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PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

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3.9 LEVEL CONTROL IN MP STEAM GENERATOR 1220-E-010

3.9.1 Reference P&IDs

RAPID-P0003-TRSA-PRO-PID-1220-0025

3.9.2 Functional Description

The level in the MP Steam Generator (1220-E-010) is controlled via a 3-element control loop
involving measurement of steam flow from the 1220-E-010, measurement of the boiler feed
water level in the 1220-E-010 and measurement of boiler feed water flow. The 3-element
control works as a combination of feed-forward and cascade control; the level control with
feed-forward sign from steam flow controller 1220-FIC-2518, and level control 1220-LICA-
2509, gives input to 1220-LY-2509E, which controls the boiler feed water flow by 1220-FIC-
2509, if boiler feed water flow should be more or less (as its SP).

And apart from that, in this case, a steam flow density compensation and a drum level
density compensation are necessary.

For start-up purposes the 3-element control can be switched off by 1220-HS-2509, turning
the system to work as level control alone.

3.9.3 Controlled Variables

MP Steam Generator 1220-E-010 level.

3.9.4 Manipulated Variables

MP Bolier Feed Water flow rate from battery limit.

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PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

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3.9.5 Scheme

FT PV FIC OP
2518
2518 Feed forward signal

REVERSE
FEED FORWARD IN1
ACTION
CONTROLLER LICA-2509
IN2 LY

2509E

REVERSE REVERSE
ACTION ACTION

PT PV PI PV IN1 LY OP PV LICA OP HS SP FIC OP

2518 2509D
2518 2509 2509 2509
DENS. FCV-2509
IN2 COMP. AC/AFO

LZT
PV
2509
A/B/C

PV
FT
2509

3.9.6 Blocks Description

1220-LY-2509D

Type:

2oo3 Measurement (DCS Triple Transmitter Block). Arithmetic control block.

This block shall be a control block, supporting cascades, scaling, initialization and back
calculation. 1220-LY-2509D sets as input signal to the level controller the median between
the three level transmitters and compensates the steam drum level for the density variation
using the operating pressure from 1220-PI-2518, which uniquely characterizes the density for
saturated water.

Function:

Inputs:

PV1: Output of 1220-LZT-2509 A (level engineering units, %).

PV2: Output of 1220-LZT-2509 B (level engineering units, %).

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PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

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PV3: Output of 1220-LZT-2509 C (level engineering units, %).

IN1: PV of 1220-PI-2518 (pressure engineering units, barg).

Output:

OP: PV of 1220-LICA-2509 (level engineering units, %).

Output to be calculated as follows:

OP= MEDIAN (PV1; PV2;PV3) x ( (Pref) / (IN1) )

where ref refers to the conditions assumed in calibrating of LI-2509 and (pressure)
is a density correlation factor for saturated water.

1220-LICA-2509

Type:

PID controller (Reverse Action) with a feed forward control signal.

Function:

Inputs:

Feed Forward signal: Output of 1220-FI-2518 (Steam flow engineering units, kg/h).
This feed forward signal shall be scaled at the controller inlet to a value between -
50% and 50%, to get a BIAS=0 when the feed forward signal is 50%. The
feed forward gain is 1.0.

PV: Output of 1220-LY-2509D (level engineering units, %).

SP: By operator (level engineering units, %).

Output:

OP: Inputs of 1220-HS-2509 (flowrate engineering units, m3/h).

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PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

(PACKAGE3)

1220-HS-2509

Type:

Hand switch selector in DCS monitor from Normal Feed Forward Control to direct level
control for start-up. Selected by Operator.

Function:

Input:

During Start-up:

IN: Output of 1220-LICA-2509 (flowrate engineering units, m3/h).

During normal operation Feed Forward Controller:

IN: Output of 1220-LICA-2509 feedforward controller (flowrate engineering units,

m3/h).

Outputs:

OP: Input of 1220-FIC-2509 as its set point (flowrate engineering units, m3/h).

1220-FIC-2518

Type:

PID controller (Reverse Action).

Function:

Inputs:

PV: 1220-FT-2518 (flowrate engineering units, kg/h).

SP: By operator (flowrate engineering units, kg/h).

Output:

OP: Input of 1220-LY-2509E (percentage value, %).

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PROCESS CONTROL NARRATIVE (COMPLEX LOOPS)

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1220-FIC-2509

Type:

PID controller (Reverse Action).

Function:

Inputs:

SP: Output of 1220-HS-2509, (flowrate engineering units, m3/h).

PV: 1220-FT-2509 output, (flowrate engineering units, m3/h).

Output:

OP: Input of 1220-FCV-2509 (percentage value, 0-100%).

Electronic filename: RAPID-P0003-TRSA-PRO-SPN-1220-0001_0B.docx