4/27/2017 WhatisaProcessFlowchart?
ProcessFlowDiagrams|ASQ
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WHATISAPROCESS
FLOWCHART?
Alsocalled:processflowchart,processflowdiagram.
Variations:macroflowchart,topdownflowchart,detailedflowchart(alsocalledprocessmap,micromap,service
map,orsymbolicflowchart),deploymentflowchart(alsocalleddownacrossorcrossfunctionalflowchart),several
leveledflowchart.
Aflowchartisapictureoftheseparatestepsofaprocessinsequentialorder.
Elementsthatmaybeincludedare:sequenceofactions,materialsorservicesenteringorleavingtheprocess
(inputsandoutputs),decisionsthatmustbemade,peoplewhobecomeinvolved,timeinvolvedateachstep
and/orprocessmeasurements.
Theprocessdescribedcanbeanything:amanufacturingprocess,anadministrativeorserviceprocess,aproject
[Link].
When to Use a Flowchart
[Link] 1/5
When to Use a Flowchart
4/27/2017 WhatisaProcessFlowchart?ProcessFlowDiagrams|ASQ
Todevelopunderstandingofhowaprocessisdone.
Tostudyaprocessforimprovement.
Tocommunicatetoothershowaprocessisdone.
Whenbettercommunicationisneededbetweenpeopleinvolvedwiththesameprocess.
Todocumentaprocess.
Whenplanningaproject.
Flowchart Basic Procedure
Materialsneeded:stickynotesorcards,alargepieceofflipchartpaperornewsprint,markingpens.
1 [Link].
2 Discussanddecideontheboundariesofyourprocess:Whereorwhendoestheprocessstart?Whereorwhen
doesitend?Discussanddecideonthelevelofdetailtobeincludedinthediagram.
3 [Link]
point,althoughthinkinginsequencemayhelppeoplerememberallthesteps.
4 Arrangetheactivitiesinpropersequence.
5 Whenallactivitiesareincludedandeveryoneagreesthatthesequenceiscorrect,drawarrowstoshowthe
flowoftheprocess.
6 Reviewtheflowchartwithothersinvolvedintheprocess(workers,supervisors,suppliers,customers)toseeif
theyagreethattheprocessisdrawnaccurately.
Flowchart Considerations
[Link]
involvedunderstandtheprocess.
[Link]
whodotheworkintheprocess:suppliers,[Link]
sessionsbyinterviewingthembeforethesessionsand/orbyshowingthemthedevelopingflowchartbetween
worksessionsandobtainingtheirfeedback.
[Link].
[Link],but
themethodgivenhereworksbetterforthemessyinitialstagesofcreatingtheflowchart.
[Link],SecondEdition,ASQQualityPress,2004,pages255257.
Flowchart Examples
HighLevelFlowchartforanOrderFillingProcess
DetailedFlowchart
[Link] 2/5
4/27/2017 WhatisaProcessFlowchart?ProcessFlowDiagrams|ASQ
Commonly Used Symbols in Detailed Flowcharts
[Link],onlyonearrowgoesoutofthebox.
Directionofflowfromonestepordecisiontoanother.
[Link]
ofthediamond,eachoneshowingthedirectiontheprocesstakesforagivenanswertothequestion.(Oftenthe
answersareyesandno.)
Delayorwait
[Link]
continuesthere.
Inputoroutput
[Link] 3/5
4/27/2017 WhatisaProcessFlowchart?ProcessFlowDiagrams|ASQ
Inputoroutput
Document
Alternatesymbolsforstartandendpoints
Develop a Process Flowchart
Createagraphicalrepresentationofthestepsinaprocesstobetterunderstanditandrevealopportunitiesfor
[Link](Excel,57KB).
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[Link] 4/5
4/27/2017 WhatisaProcessFlowchart?ProcessFlowDiagrams|ASQ
[Link] 5/5