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Mercedes-Benz Service Manual

This document provides information and guidelines for servicing Mercedes-Benz vehicles. It cautions that service manuals contain important assembly, adjustment and inspection procedures and recommends using special tools. It also notes that part numbers are for identification only and not for ordering. Proper servicing is essential for mechanic and vehicle safety. Mercedes-Benz trained personnel should perform repairs and maintenance to ensure it is done correctly.

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636 views4 pages

Mercedes-Benz Service Manual

This document provides information and guidelines for servicing Mercedes-Benz vehicles. It cautions that service manuals contain important assembly, adjustment and inspection procedures and recommends using special tools. It also notes that part numbers are for identification only and not for ordering. Proper servicing is essential for mechanic and vehicle safety. Mercedes-Benz trained personnel should perform repairs and maintenance to ensure it is done correctly.

Uploaded by

Slobodan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction: Introduces the service manual, its purpose, and how it is organized for the reader's use.
  • Engine suspension: Describes the suspension elements supporting the engine unit.
  • Fuel system: Provides comprehensive guidance on the components and maintenance of the fuel system.
  • Engine lubrication: Details the lubrication processes and oil system servicing for the engine.
  • Crankshaft assembly: Outlines the procedures for handling the crankshaft assembly, including disassembly and inspection.
  • Engine cooling: Outlines the engine cooling requirements and radiator servicing tips.
  • Intake manifold, exhaust manifold, emission control system: Provides guidelines for servicing the intake, exhaust manifolds, and the emission control system.
  • Engine timing, valves: Describes the setting, inspection, and adjustment of engine timing and valve mechanisms.
  • Crankcase and cylinder head: Details the components and service instructions related to the crankcase and cylinder head.
  • Air cleaner: Explains maintenance practices and replacement procedures for the air cleaner unit.
  • Electrical system, engine: Covers the engine's electrical components and associated maintenance routines.
  • Injection system: Provides information on the functioning and maintenance of the engine's injection system.
  • Exhaust system: Discusses the exhaust pathway and the associated noise control measures in place.
  • Belt drive: Discusses the mechanics and upkeep of the engine's belt drive system.
  • Throttle control: Covers the controls of the throttle mechanism and adjustments needed for optimal performance.
  • General, technical data: Covers overall technical data for the Mercedes-Benz Engine 601, laying the foundation for further maintenance instructions.

Mercedes-Benz

service

Mercedes-Benz of North America, Inc.


One Mercedes Drive
Montvale, NJ 07645
Caution

Our service manuals contain descriptions of important assembly, adjustment and inspection jobs.
Special tools required in performing certain service jobs are identified in the manual and recom-
mended for use. Any part numbers given are only used for identification and easier differentia-
tion between individual components, and are not intended for ordering purposes.

All procedures, illustrations and specifications contained in these manuals were based on the
latest information available at the time of publication. If your Mercedes-Benz model differs from
the specifications contained in the manual you select, consult your authorized Mercedes-Benz
dealer.

Remember, the proper performance of services is essential for both the safety of the mechanic
and the efficient operation of the vehicle. The procedures in these manuals are described in such
a manner that the service may be performed safely and accurately.

However, it is always assumed that the reader is familiar with basic automotive repair procedures
and Mercedes-Benz vehicles.

0 Mercedes-Benz of North America, Inc., 1985

All rights reserved, Reproduction or translation in whole


or parts is not permitted without written authorization
from the publisher.

Published by Mercedes-Benz of North America Inc.


Printed in Germany

6510 1921 13 385 2.0 ru


Introduction
This Service Manual is the product of existing technical publications. Special
care has been taken to provide accurate information on removal, disassembly,
assembly, inspection, installation, and adjusting procedures, backed with the
technical data necessary to do the job.

The material in this manual is divided according to the Mercedes-Benz


Component Group System as outlined on the GROUP INDEX page. This
page will quickly direct the reader to the Major Component Group. Each
Major Component Group begins with a JOB INDEX listing all jobs within
that group.

Mercedes-Benz of North America, Inc. recommends that repairs to, and


maintenance of, Mercedes-Benz automobiles be performed only by Mercedes-
Benz trained personnel at authorized Mercedes-Benz dealerships.

The information contained in this special publication is ordinarily issued


by Mercedes-Benz of North America, Inc., in conjunctionwith supplementary
service literature and special tools supplied only to its authorized dealers.
The repair and maintenance procedures outlined herein are procedures to be
used by trained Mercedes-Benz service and dealership personnel. Supple-
mentary service literature will not be provided with this publication, but
may be contained in reprints of this Service Manual.

Please note that this manual has been compiled from various sources, some
of which cover models other than the subject of this book. Always refer to
the engine and vehicle identification table for model and component infor-
mation.

The information contained in this manual was accurate to the best of our
knowledge at the time the manual was approved for publication. However,
the right is reserved to make production, design and specification changes at
any time, without notice and without obligation to give notice. Any such
changes will not be contained in this manual.

Mercedes-Benz of North America, Inc. assumes no liability for any damage


to person or property caused by the utilization of this publication to effect
maintenance or repair work on Mercedes-Benz automobiles.

MERCEDES-BENZ OF NORTH AMERICA, INC.


Technical Publications
Group Index

General, technical data 00

Crankcase and cylinder head 01

Crankshaft assembly 03

Engine timing, valves 05

Injection system 07.1.

Air cleaner 09

Belt drive 13

Intake manifold, exhaust manifold, emission control system 14

Electrical system, engine 15

Engine lubrication 18

Engine cooling 20

Engine suspension 22

Throttle control 30

Fuel system 47

Exhaust system 49

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