Chapter 10:

Phase Transformations

ISSUES TO ADDRESS...
Transforming one phase into another takes time.

Fe Fe C
Eutectoid 3
transformation (cementite)
(Austenite) +

C FCC (BCC)
(ferrite)

How does the rate of transformation depend on

time and temperature?
Is it possible to slow down transformations so that
non-equilibrium structures are formed?
Are the mechanical properties of non-equilibrium
structures more desirable than equilibrium ones?
Chapter 10 - 1
 Phase Transformations
Nucleation
nuclei (seeds) act as templates on which crystals grow
for nucleus to form rate of addition of atoms to nucleus must be
faster than rate of loss
once nucleated, growth proceeds until equilibrium is attained
Driving force to nucleate increases as we increase T
supercooling (eutectic, eutectoid)
superheating (peritectic)
Small supercooling slow nucleation rate - few nuclei - large crystals
Large supercooling rapid nucleation rate - many nuclei - small crystals

Kinetics - study of reaction rates of phase transformations

To determine reaction rate measure degree of transformation as
function of time (while holding temp constant)
Chapter 10 - 2
 Rate of Phase Transformation
Fraction transformed, y

transformation complete
Fixed T
0.5 maximum rate reached now amount
unconverted decreases so rate slows
rate increases as surface area increases
t0.5 & nuclei grow

log t Adapted from

Fig. 10.10,
Callister &
Avrami equation => y = 1- exp (-kt n) Rethwisch 8e.

fraction time
transformed
k & n are transformation specific parameters

By convention rate = 1 / t0.5

Chapter 10 - 3
 Temperature Dependence of
Transformation Rate
Adapted from Fig.
10.11, Callister &
Rethwisch 8e.
135C 119C 113C 102C 88C 43C (Fig. 10.11 adapted
from B.F. Decker and
D. Harker,
"Recrystallization in
Rolled Copper", Trans
AIME, 188, 1950, p.
888.)
1 10 102 104

For the recrystallization of Cu, since

rate = 1/t0.5
rate increases with increasing temperature

Rate often so slow that attainment of equilibrium

state not possible!
Chapter 10 - 4
 Transformations & Undercooling
Eutectoid transf. (Fe-Fe3C system): + Fe3C
For transf. to occur, must 0.76 wt% C 6.7 wt% C
cool to below 727C 0.022 wt% C
(i.e., must undercool)
T(C)
1600 Adapted from Fig.
9.24,Callister & Rethwisch
8e. (Fig. 9.24 adapted from
1400 L Binary Alloy Phase
Diagrams, 2nd ed., Vol. 1,
+L T.B. Massalski (Ed.-in-
1200 L+Fe3C Chief), ASM International,

Fe3C (cementite)
1148C
(austenite) Materials Park, OH, 1990.)

1000
Eutectoid: +Fe3C
ferrite 800 Equil. Cooling: Ttransf. = 727C
727C
T +Fe3C
600
Undercooling by Ttransf. < 727C
0.022

0.76

400
0 1 2 3 4 5 6 6.7
(Fe) C, wt%C
Chapter 10 - 5
 The Fe-Fe3C Eutectoid Transformation
Transformation of austenite to pearlite:
Diffusion of C
Austenite () cementite (Fe3C) during transformation
grain Ferrite ()

boundary


Adapted from
pearlite
Fig. 9.15,
growth
Callister &
Rethwisch 8e. direction

For this transformation, 100
Carbon
diffusion
rate increases with y (% pearlite) 600C
(T larger)
[Teutectoid T ] (i.e., T). 50 650C
Adapted from
675C Fig. 10.12,
(T smaller) Callister &
Rethwisch 8e.
0

Coarse pearlite formed at higher temperatures relatively soft

Fine pearlite formed at lower temperatures relatively hard
Chapter 10 - 6
 Generation of Isothermal Transformation
Diagrams
Consider:
The Fe-Fe3C system, for C0 = 0.76 wt% C
A transformation temperature of 675C.
% transformed

100
T = 675C
y,

50

0
1 10 2 10 4 time (s)
T(C) Austenite (stable)
TE (727C)
700 Austenite
(unstable)

600 Pearlite Adapted from Fig. 10.13,Callister &

Rethwisch 8e. (Fig. 10.13 adapted from H.
isothermal transformation at 675C Boyer (Ed.) Atlas of Isothermal
500 Transformation and Cooling
Transformation Diagrams, American
Society for Metals, 1977, p. 369.)
400
time (s)
1 10 10 2 10 3 10 4 10 5 Chapter 10 - 7
Austenite-to-Pearlite Isothermal Transformation
Eutectoid composition, C0 = 0.76 wt% C
Begin at T > 727C
Rapidly cool to 625C
Hold T (625C) constant (isothermal treatment)

T(C) Austenite (stable)

TE (727C)
700 Austenite
(unstable)

Adapted from Fig.

600 Pearlite 10.14,Callister &
Rethwisch 8e. (Fig. 10.14
adapted from H. Boyer
(Ed.) Atlas of Isothermal
Transformation and
500 Cooling Transformation
Diagrams, American
Society for Metals, 1997,
p. 28.)
400

1 10 10 2 10 3 10 4 10 5
time (s)
Chapter 10 - 8
 Bainite: Another Fe-Fe3C
Transformation Product
Bainite:
-- elongated Fe3C particles in
-ferrite matrix
-- diffusion controlled Fe3C
Isothermal Transf. Diagram, (cementite)
C0 = 0.76 wt% C (ferrite)
800 Austenite (stable)
T(C) A
TE
P
600 100% pearlite 5 m
Adapted from Fig. 10.17, Callister &
Rethwisch 8e. (Fig. 10.17 from Metals
100% bainite Handbook, 8th ed., Vol. 8, Metallography,
400 A B Structures, and Phase Diagrams, American
Society for Metals, Materials Park, OH,
1973.)

200

10-1 10 103 105

Adapted from Fig. 10.18, time (s)
Callister & Rethwisch 8e. Chapter 10 - 9
 Spheroidite: Another Microstructure
for the Fe-Fe3C System
Spheroidite:
-- Fe3C particles within an -ferrite matrix (ferrite)
-- formation requires diffusion
-- heat bainite or pearlite at temperature Fe3C
just below eutectoid for long times (cementite)
-- driving force reduction
of -ferrite/Fe3C interfacial area

60 m
Adapted from Fig. 10.19, Callister &
Rethwisch 8e. (Fig. 10.19 copyright
United States Steel Corporation,
1971.)

Chapter 10 - 10
 Martensite: A Nonequilibrium
Transformation Product
Martensite:
-- (FCC) to Martensite (BCT)
x

60 m
Fe atom potential
x x
sites C atom sites
This image cannot currently
be display ed.

x This image cannot currently

be display ed.
x
x Adapted from Fig. 10.20,
Callister & Rethwisch 8e.

Isothermal Transf. Diagram

800 Austenite (stable) Martensite needles
T(C) TE Austenite
A
P Adapted from Fig. 10.21, Callister &
600 Rethwisch 8e. (Fig. 10.21 courtesy
United States Steel Corporation.)
Adapted from
Fig. 10.22,
Callister & 400 A B to martensite (M) transformation..
Rethwisch 8e.
-- is rapid! (diffusionless)
200 M+A
0% -- % transf. depends only on T to
50%
M+A 90% which rapidly cooled
M+A
10-1 10 103 105 time (s) Chapter 10 - 11
 Martensite Formation

slow cooling
(FCC) (BCC) + Fe3C
quench
tempering
M (BCT)

Martensite (M) single phase

has body centered tetragonal (BCT)
crystal structure

Diffusionless transformation BCT if C0 > 0.15 wt% C

BCT few slip planes hard, brittle

Chapter 10 - 12
Chapter 10 - 13
 Continuous Cooling
Transformation Diagrams
Conversion of isothermal
transformation diagram to
continuous cooling
transformation diagram

Adapted from Fig. 10.25,

Callister & Rethwisch 8e.

Cooling curve

Chapter 10 - 14
 Mechanical Props: Influence of C Content
Pearlite (med)
Pearlite (med) Cementite
ferrite (soft) (hard)
Adapted from Fig. 9.30, C0 < 0.76 wt% C C0 > 0.76 wt% C Adapted from Fig. 9.33,
Callister & Rethwisch 8e. Callister & Rethwisch 8e.
Hypoeutectoid Hypereutectoid
Hypo Hyper Hypo Hyper
TS(MPa) %EL 80
1100

Impact energy (Izod, ft-lb)

YS(MPa) 100 Adapted from Fig.
10.29, Callister &
900 Rethwisch 8e. (Fig.
hardness 10.29 based on data
40
700 from Metals
50 Handbook: Heat
Treating, Vol. 4, 9th
500 ed., V. Masseria
0 (Managing Ed.),
American Society for
300
Metals, 1981, p. 9.)
0
0.76

0.76
0 0.5 0 0.5 1
wt% C wt% C
Increase C content: TS and YS increase, %EL decreases
Chapter 10 - 15
 Mechanical Props: Fine Pearlite vs.
Coarse Pearlite vs. Spheroidite

Hypo Hyper 90 Hypo Hyper

320 fine
pearlite

Ductility (%RA)
spheroidite
60
Brinell hardness

240 coarse
pearlite
spheroidite
160 30 coarse
pearlite
fine
80 pearlite
0
0 0.5 1 0 0.5 1
wt%C wt%C
Adapted from Fig. 10.30, Callister &
Hardness: fine > coarse > spheroidite Rethwisch 8e. (Fig. 10.30 based on
data from Metals Handbook: Heat
%RA: fine < coarse < spheroidite Treating, Vol. 4, 9th ed., V. Masseria
(Managing Ed.), American Society for
Metals, 1981, pp. 9 and 17.)

Chapter 10 - 16
 Mechanical Props: Fine Pearlite vs.
Martensite

Hypo Hyper

600
Brinell hardness

martensite
Adapted from Fig. 10.32,
Callister & Rethwisch 8e. (Fig.
400 10.32 adapted from Edgar C.
Bain, Functions of the Alloying
Elements in Steel, American
Society for Metals, 1939, p. 36;
200 and R.A. Grange, C.R. Hribal,
fine pearlite and L.F. Porter, Metall. Trans. A,
Vol. 8A, p. 1776.)
0
0 0.5 1
wt% C
Hardness: fine pearlite << martensite.

Chapter 10 - 17
 Tempered Martensite
Heat treat martensite to form tempered martensite
tempered martensite less brittle than martensite
tempering reduces internal stresses caused by quenching
TS(MPa)
YS(MPa)
1800

1600 TS
Adapted from Adapted from Fig.

9 m
Fig. 10.34, 1400 YS 10.33, Callister &
Callister & Rethwisch 8e. (Fig.
Rethwisch 8e. 10.33 copyright by
(Fig. 10.34 1200 60 United States Steel
adapted from Corporation, 1971.)
Fig. furnished 1000 50
courtesy of %RA %RA
Republic Steel
40
Corporation.) 800 30
200 400 600
Tempering T (C)
tempering produces extremely small Fe3C particles surrounded by
tempering decreases TS, YS but increases %RA
Chapter 10 - 18
Summary of Possible Transformations
Adapted from
Austenite () Fig. 10.36,
Callister &
Rethwisch 8e.
slow moderate rapid
cool cool quench

Pearlite Bainite Martensite

( + Fe3C layers + a ( + elong. Fe3C particles) (BCT phase
proeutectoid phase) diffusionless
transformation)

Martensite reheat
T Martensite
Strength

Ductility
bainite Tempered
fine pearlite Martensite
coarse pearlite ( + very fine
spheroidite Fe3C particles)

General Trends Chapter 10 - 19

Chapter 10 - 20
Chapter 10 - 21
Chapter 10 - 22