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SIMOW
IM CAN INTO Ls
KOMATSU
6D510, GD520
SERIES
MACHINE MODEL
GD521A-1
GD522A-1
GD523A-1
GD525A-1
GD511A-1
GD513A-1
GD521R-1
GD523R-1
GD511R-1
GD513R-1
GD510R-1
GD515A-1
GD525A-1C
GD525A-1A
GD525A-1B
SERIAL No.
10001 and up
20001 and up
30001 and up
50001 and up
10001 and up
30001 and up
10001 and up
30001 and up
10001 and up
30001 and up
15001 and up
50001 and up
60001 and up
50001 and up
55001 and up
}
COMPONENT TYPE
ZEerxcranmooor
See table of
appli
ible components.
SEBMG5250107
[All component and parts for the GDS 10R-1, with the exceptions of the transmission and main clutch,
are interchangeable with those of the GD511R-1
oePOWER TRAIN
21 STRUCTURE AND FUNCTION Or
NZ
General 21-2
Power train 21-3
HYDROSHIFT transmission piping 21-4
HYDROSHIFT transmission control 21- 6
Power train hydraulic circuit schematics... 21- 6
Power train hydraulic circuit diagram 21-7
PTO 21-8
HYDROSHIFT transmission 21-9
Transfer 21-13
Transmission control valve 21-14
Power train 24-211
Main clutch 21-21-2
Transmission 21-21-3,
HYDROSHIFT transmission pump 21-22
Final drive 21-24
Final drive, differential lock
and unlock piping 21-31
Tandem drive 21-32GENERAL
‘The power from diesel engine (1) is transmitted to
the HYDROSHIFT transmission (3) through the joint
(2). In the HYDROSHIFT transmission in response to
the load and the forward-reverse rotation direction,
the clutch is selected and the power is transmitted to
the final drive (6) through the drive shaft (5).
Here, the power is separated into left and right per-
pendicular directions and transmitted to the tandem
rive (7| through the rear axle.
‘The tandem drive transmits the power to the wheel
by a chain and the machine travels.
Nowaene
F23aH01001
Engine
Joint
HYDROSHIFT transmission
Parking brake
Drive shaft
Final drive
Tandem drivePOWER TRAIN
aioe
(TT SS
| tzano108
1 Eni
on
. 4, Steering -Hydraulic pump:
# RYDRCENET ranannon
Sane
| peas
Aiehaiet
| 10. BrokeM Type
2986002
1. Engine
2. Joint
3. Transmission charging pump.
4. Steering Hydraulic pump
5. HYDROSHIFT transmission
6. Parking brake
7. Drive shaft
8 Final drive
9. Tandem drive
10. BrakeHYDROSHIFT TRANSMISSION PIPING
q Vy F23aHo1002
View2 Transmission pump
Hydraulic tank
1
2
3. Transmission fier
+ The oil in transmission (7) is sucked by transmis- 4. Engine
sion pump (1) through the strainer. 5. Main frame
+The oll from transmission pump (1) flows to 6. Final drive
7.
8
9
0.
transmission filter (3), and transmission control
valve
‘Then the cil flows to oil cooler in radiator to be
‘cooled and to the transmission ta lubricate it. 1
Transmission
Transter
Parking brake
Centralize oll pressure pick up (0 Type)HYDROSHIFT TRANSMISSION CONTROL
298410074,
1. Inching pedal
2. Transmission control ever
3. FR control wire
4. Inching control wirePOWER TRAIN HYDRAULIC CIRCUIT SCHEMATICS
9 18
35) MU
i|
Low
F2saHo100aPOWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
Hydraulic tank
Transmission pump
‘Transmission filter
Priority valve
(Cracking pressure: 14 kg/cm?)
Cooler bypass valve
(Cracking pressure: 6 kg/cm’)
Modulating relief valve
(Setting pressure: 28 kg/em*)
Quick return valve
Cut-off valve
Transmission lubrication
PTO lubrication
‘Speed spool
F-R spool
ast
13
14,
16,
16
7
18
19
20.
21
22
23.
24.
25
26
2nd Sid 4th 5th 8th
F46101008
Inching valve
‘1st speed spool
2nd speed spool
rd speed spool
High-Low valve
Forward clutch
Reverse clutch
Vst clutch
2nd clutch
rd clutch
Low clutch
High clutch
Lubrication relief valve
(Cracking pressure: 3kg/em*)
Pilot filterPTO
A,B,C, DE, F,G,H, J. K, N Type
1. idle gear (Teeth: 41)
2. Idler gear shaft
3. Input gear (Teeth: 28)
4. Input shaft
5. Output gear (Teeth: 31)
6. PTO case
Section A-A
2aaroot
7. Cage
8. Cover
9. Hydraulic and steering pump drive gear (Teety
28)
10. Cage
11. Transmission pump drive gear (Teeth: 28)
12. CageM Type
oe Section aos 52501001
1. Pump drive gear (31 teeth) 6. Input shaft
2. PTO case 7. Output gear (23 teeth)
3. Idler gear (40 teeth) 8. Cage
4. Shaft 9. Cover
5. Input gear (31 teeth) 10. CageHYDROSHIFT TRANSMISSION
A,B,C, D,E,F,G,H, J, K, N Type
1. Housing
R. planetary pinion shaft
housing,
Case
F. 3rd planetary pinion shaft
F. 3rd housing
3rd piston
2nd housing
9. 2nd carrier
@xeeheN
2nd planetary pinion shaft
‘1st housing
L housing
Cage
Intermediate shaft
L planetary pinion shaft
Cage
-H. piston
}. Output shaft
19. Learrier
20. L. piston
21. Istpiston
22. 2nd piston
23. F. 3rd cartier
24. F. piston
28. R. carrier
26. Input shaftM Type
1
Rring gear
R planet geer
Rclutch
Ring gear
[Link] gear
Feluteh
3rd planet gear
3rd clutch
9. 2nd planet gear
10. 2ndring gear
11. Liring gear
12. [Link] gear
13. Hub
14, Intermediate shaft
18, Output shaft
16. L. carrier
ae
17.
18,
19,
20.
21
22.
23.
24.
‘nd
H. clutch
Leclutch
Hub
Ist clutch
2nd sun gear
2nd clutch
2nd carrier
3rd sun gear
25. 3rdring gear
26. F. 3rd carrier
27. F. sun gear
28. Fring gear
29. R. carrier
30. R. sun gear
31. Input shaftFORWARD 1ST SPEED (F., 1st and L. clutches engaged)
Power is transmitted from F sun gear E to F planetary
pinion F.
Because F ring gear G is fixed, F planetary pinion
revolves around F sun gear while revolving on its axis.
F carrier (one with 3rd carrier) revolves it in the same
direction as F sun gear
Furthermore, because 1st clutch has been engaged
‘ist gear N, 2nd carrier and 3rd ring gear J become
one unit.
F23aH01003
In this condition, F carrier (one with 3rd carrier) is,
revolving and 3rd sun gear H, 2nd sun gear K, 1st
clutch, 2nd carrier and 3rd ring gear revolve as one
unit, power is transmitted to revolve intermediate
shaft No. 3 in the same direction as F sun gear.
Furthermore, power is transmitted to High-Low trans-
mission, and because L clutch is fixed, power is trans-
mitted to the output shaft through L planetary pinion
Q and L carrierREVERSE 1ST SPEED (R., 1st and L. clutches engaged)
F23AH01008
Power is transmitted from R sun gear A to R plane-
tary pinion B.
Because R ring gear C is fixed by R clutch, R carrier is
also fixed.
Because of this R planetary pinion revolves on its
axis. R ring gear D revolves in the opposite direction
to R sun gear. At this time power is transmitted to
revolve F carrier in the opposite direction to the input
shaft revolution because itis one with R ring gear.
Transmission of power after this is the same as with
Forward 1st speed,TRANSFER
A,B,C, D, E,F,G,H, J, K, NType
From
{eonsmission
Outline
‘© The transfer is installed at the power output end
of the transmission and is secured to the trans-
mission case by bolts.
‘Transmission path
© Output shaft of the transmission is coupled to
transfer input gear (1) by a spline, The motive
force is transmitted to output gear (3) through
idler gear (2) and output shaft (4)
Oe hene
F23AH01008
Transter input gear (teeth 37)
Transfer idler gear (teeth 30)
Output gear teeth 31)
Output shaft
Coupling
StrainerM Type
eo rene
Section =A
52601002
Input gear (38 teeth)
‘Transmission output shaft
\dler gear (37 teeth)
Output gear (41 teeth)
Output shatt
CouplingTRANSMISSION CONTROL VALVE
F23e01016section -€
STRUCTURE
The control valve used on these machines consists
of the following valves. The priority valve (which
maintains the hydraulic pressure to actuate the shift
valves accurately), the modulating valve (which con-
ects the clutch smoothly and ensures smooth gear
shifting), the speed valve (which enables selection of
1 suitable gear speed by combining the clutches),
and the inching valve (which enables fine adjustment
for travel when operating the FORWARD and
REVERSE clutches)
F236H1 105,
Lubrication and oilcooler bypass valve ass'y
Priority, modulating and quick return valve oss'y
F-R end speed valve ass'y
Piston valve
Piston valve
Priority valve
Stopper
Sleeve valve
Modulating reli valve
Sleeve
‘Quick return valve
Stopper
Lubrication valve
Oilcooler bypass valve
2nd speed vaive
Stopper
Cover
3rd speed valve
Stopper
F-R spool
Inching spool
Inching valve
Speed spool
HL valve
Cover
Cut-off valve
‘st speed valveMODULATING VALVE
FUNCTION
The modulating valve consists of the modulating
relief valve and quick retum valve. t performs
the function of a pressure modulating and main
relief
‘When the gear shift lever is operated to change
‘speed, the clutch is pressed into close contact by
the piston,
However, if sudden high hydraulic pressure is ap-
plied, the piston will suddenly come into contact
with the clutch and the machine will suddenly
start and receive excessive shock
‘The modulating valve is installed to prevent this.
‘When the gear shift lever is operated to change
‘speed, it rises the hydraulic pressure on the
piston gradually until it reaches the set pressure.
This allows the clutch to be engaged smoothly
‘and prevents any shock when starting the ma-
chine. This not only improves the durability of
the transmission system, but also makes the ride
‘more comfortable for the operator.
‘The graph on the right shows the passage of
time and the rise in hydraulic pressure in the
‘modulating valve. For example, when changing
from FORWARD Ist to FORWARD 2nd, the cil
from the pump passes through the speed valve,
flows to the 2nd speed clutch, and fils the circuit
to the clutch cylinder. This time taken to fill the.
Circuit up to the clutch cylinder is called the “fill
ing time”, and the hydraulic pressure is about 0
kg/em*
‘The time between the point where the oil fils the
Circuit up to the clutch cylinder (and the pressure
starts to rise) and the point where it reaches the
set pressure is called the “modulating time”.
7
Lt /
Time
2022v
2)
3)
Immediately after speed changing (X point!
Immediately after changing speed the main cir-
cuit (from the pump! oil flows into the piston of
the operating clutch.
Due to the flow of oil at this time, a difference in
pressure is produced in chamber A and chamber
B of quick return vaive (3), and the quick return
valve moves to the left. At this time, chamber C
of the modulating valve sleeve valve is connected
to the drain circuit. By the force of spring (4),
modulating sleeve valve (5), while draining the oil
which has filled chamber C of the sleeve valve,
returns to stroke end (right side)
‘While raising pressure (Y point)
When the clutch piston fills with oil, the flow of
il almost completely stops. The pressure of
‘chamber A and chamber B of quick return valve
3) is almost the same. Due to this, the pressure
difference (a > b) on the surface and b surface
of the quick return valve to return the right. The
Circuit to drain port chamber D of the modulating
sleeve valve closes. At the same time the oil
passed through the orifice @ of the quick return
valve pushes modulating sleeve valve (5) to the
left. Then, due to the movement of the sleeve
valve, spring (4) contracts and the relief pressure
of the modulating valve gradually rises.
At set pressure (28 kg/cm’) (Z point)
When modulating sleeve valve (5) touches the
body, the increase in the oil pressure ceases. At
this time the relief pressure is the set pressure
(28 kg/cm?) of the modulating valve.
2ir0z3
2iroza
21F025SPEED VALVE
1) Atneutral
‘The pilot pressure applies on chamber A of the
cut-off valve and because chamber C connect
with the drain circuit, the spool moves to the left
{due to the difference in pressure between cham-
ber A and chamber . The oil from the pump
does not operate each clutch, but is drained into
the transmission case.
2) At forward 1st speed
Chamber B and chamber D of the back pressure
side of the shift valve (1st, HL) are each connect-
fed to the drain circuit and so @ difference in pres-
Sure arises in chamber A and chamber B, and
chamber A and chamber D. The 1st speed and
the HL. spool are each pushed to the left and
since the F.R. spool is set in the F position, the oil
from the pump is led to the 1st, L. F. clutches,
3) At forward 6th speed
Since chamber E of the back pressure side of the
shift vaive (3rd) is connected to the drain circuit,
2 pressure difference arises between chamber A
and chamber E and the spool is pushed to the
Tight. Since the FR. spool is set on the F position,
the oil from the pump flows into the 3rd, H., F
cluten.
{To 2nd outen
PYpeee aren
F208H 1009
F236H1010
HL sooo! To 31a euch
FaapHior4) Areverse 2nd speed
Because the back pressure side of the shift valve
(2nd), (HL) is connected to the drain circuit, @
difference in pressure arises between chamber A
and chamber D, and chamber A and chamber F
The H.L. spo! is pushed to the left and the 2nd
poo! is pushed to the right. Since the FR. spool
is set in the R poition, the oil from the pump is led
to the 2nd, LR. clutch,
At other forward 2nd speed — 5th speed and
reverse 1st speed and 3rd speed — 6th speed occur
according to combinations in the above items 2 ~ 4.
‘The combinations are as follows:
Forward 2nd speed: 2nd, LF
Forward 3rd speed: 3rd, LF
Forward 4th speed: 1st, HF
Forward 5th speed: 2nd, H. F.
Forward 6th speed: 3rd, H. F
Reverse 1st speed: 1st, R.
Reverse 3rd speed: 3rd, LR.
Reverse 4th speed: 1st, H.R.
Reverse Sth speed: 2nd, H.R.
Reverse 6th speed: 3rd, H.R.
oro chen
Faapnior2INCHING VALVE
FUNCTION
Unlike a direct drive transmission machine, 2 HY-
DROSHIFT TORGFLOW transmission machine is not
equipped with a main clutch.
Accordingly, the engine power cannot be turned off
Unless the transmission is set to "NEUTRAL". In
order to ensure fine adjustments during work,
smooth starting, stopping, and forward/reverse
movement of the machine, an inching valve is fitted
inside the transmission control valve and is mani-
ulated by en inching pedal.
1, When inching pedal is not depressed;
The oil from the pump passes through ports A
and B, goes through the F-R spool and is sent to
the F-R clutch
The return spring of the inching pedal pushes
valve spool (2) and collar (3). These push valve
(1) to the left. The oil passing through orifice D
enters chamber C, and produces force to push
valve (1) to the right. However, the tension of the
return spring prevents valve (1) from moving,
2. When inching pedal is slightly depressed:
Valve spoo! (2) moves the right, so piston (4)
Pushes valve (1) to the right to 8 position whee
itis in balance with the tension of springs (6, (6)
and (7) I other words, the passage to port Bis
restricted and orifice E is connected to the drain
Port, As @ result, the hydraulic pressure of the
F-R clutch is reduced and the clutch is held in 3
partially engaged condition
3. When inching pedal is fully depressed:
Valve spool (2) moves completely to the right, so
the tension of springs (5) and (6) is further re-
duced. As a result, the hydraulic pressure of the
F-R clutch drops to 0.4 — 0.5 kg/em?, and the
clutch is completely disengaged.
‘This inching valve shuts off the circuit which feeds
hydraulic oil to the F-R valve. As a result, the forwar-
direverse clutch is turned OFF and the transmission
{s set to NEUTRAL to turn off the engine power. The
inching valve also throttles the circuit which feeds
hydraulic oil to the F-R valve to set the forward/re-
verse clutch to the half-clutch condition. Thus, this
inching valve can finely adjust the traveling condition,
To F-Rspoo! From pume
Te pool From pure
4
oo
zase320PRIORITY VALVE
FUNCTION
‘The priority valve keeps the hydraulic pressure (shift
valve operation hydraulic pressure) of the pilot circuit
constant at the specified pressure if the main circuit
hydraulic pressure decreases, to ensure operation of
the gear shift valve.
1. When neutral
The priority valve (1) is a relief valve with a set
pressure of 14 kg/em?
When there is no speed changing, the pilot circuit
hydraulic pressure (shift valve hydraulic oll pres-
sure) is the same as the main circuit hydraulic
pressure: 28 kg/cm’. The priority valve is in con-
tact with the stopper.
2. During speed changing
When the main circuit oil pressure goes down
below 14 kg/em?, the pilot circuit oil pressure is
maintained at 14 kg/cm* by the priority valve
and the shift valve can reliably function.
To itor circuit
Fromoune 1 2
Drain
21F020
To shite valve
ziFoz!POWER TARIN
LType
F23ap01001
Engine
Main clutch
Drive shaft
‘Transmission (Constant mesh)
Parking brake
Drive shaft
Final drive
Tandem drive
Brake
Steering + hydraulic pump
‘Transmission » main clutch pump
RRewVanrenMAIN CLUTCH
-
The clutch is a wet, twin disc (2 discs) spring type,
and transmits engine driving force to the transmis-
sion. The two driven plates are caught between fly
wheel drive plate and pressure plate, and compressed
by coil respring force, and transmit power by the fric-
tion force developed.
F23aP01002
Shaft
Spring
Main clutch housing
Release lever
Gear
Driven plate (disc)
Drive plate
Pressure plate
Clutch cover
Adjusting screw
Release bearing
Shifter blockTRANSMISSION
‘The transmission is @ constant mesh transmission
and is made up of 5 shafts including the reversing
shaft. Gear shift system consists of 2 separate types,
1 ~ 4 speed changes and H, L and R changes, The 1
— 4 speed change is done by sliding the shifter gear
Intermediate No.2 shaft
4th speed gear (39 teeth)
Gear
Shifter (dog) gear
3rd speed gear (33 teeth)
2nd speed gear (23 teeth!
Input No. 1 shaft
1st speed gear (16
Coupling
Intermediate No. 3 shaft
Reverse gear (38 teeth)
Coupling
Output No.5 shaft
‘Speedometer gear
Intermediate No. 4 shaft
for reversed
Low speed gear (52 teeth)
High speed gear (38 teeth)
y
F23ap01003
(4), located on 1 and 2 shafts, backwards or for-
‘wards with the shifter (29). The shifter is moved by
lever (28) through gear shift lever and rod.
In the same way H, L and R changes can be done by
sliding the shifter gear on 5 shatt.MAIN CLUTCH HYDRAULIC PRESSURE SYSTEM DIAGRAM
F2anaos0
MAIN CLUTCH HYDRAULIC PRESSURE CIRCUIT DIAGRAM
—— — Main euteh b
‘eansmisson and Main lute
FO
Lal
Transmission case F23aB014HYDROSHIFT TRANSMISSION PUMP
A,B,C,E,F,G,H,J,K, L, M Type
F23p01014
‘Snap ring
Oil seal
Mounting flange
Body
Driven gear
Bushing
Cover
Packing ring
Drive gear
O-ring
Seereapene
+ The transmission pump is installed to the PTO Specifications:
case. It is driven by the motive force from the Mode! KAYABA—2P3120
engine and supplies oil to the transmission
system,
+ The transmission pump sucks in oil from the
bottom of the transfer case through a strainer
and sends oil to the oil fer.D,NType
4 wo nN to
29841008
1. Driven gear
2 Cover
3. Gear plate
4. Mounting flange
5. Coupling
6 Center plate
7. Driven gear
8. Front body
9. Mounting flange
10. Oil seal
11. Drive gear
12. Adapter plate
13. Oil seal
14. Drive gear
Model: KAYABA—2P3120 + KP1009FINAL DRIVE
NON DIFFERENTIAL TYPE
A,B,C, E,F,G,H.K,L Type
Secton A-A
F2ap01018
oowarrens
F23AH01007
Case
Shim
Cage
Bevel pinion (12 teeth)
Bolt
Coupling
Shim
Shim
Sprocket (12 teeth)
Bearing
Bearing
Bevel gear (43 teeth)
Shatt
Flange
Housing
Oil drain plug
Oil evel plug
Hanger
Oil filler tube
BreatherM Type
20
&
19 11
52501003
ae 10
8 18
6 "
7 2
1. Case
13 2. Shim
5 3. Cage
4. Bevel pinion (12 teeth)
AM 5. Bott
” 6. Coupling
7. Shim
a 6 8. Shim
8. Sprocket (13 teeth)
10. Bearing
ee 11, Bearing
12, Bevel gear (43 teeth)
Z 13. Shaft
1 14. Flange
15. Housing
16. Oildrain plug
17. Oillevel plug
18. Hanger
19. Oilfiller tube
2aeriova 20. BeratherOPERATION (Non Differential Type)
‘The motive force transmitted from the engine
‘through the joint to the transmission is transmitted at
right angles by the meshing of bevel pinion (4) and
bevel gear (12), and goes to drive shaft (13).
Adjustment of preload of bevel pinion (4) is carried
‘out with shim (7); adjustment of the tooth contact
and backlash of bevel gear (12) and adjustment of
the preload of the bevel gear is carried out with
shins 2), (8) and (21),
13
F2ag01019
21F089FINAL DRIVE
WITH DIFFERENTIAL LOCK TYPE
DType
F2sanor008
1. Cross joint
2. Pinion (10 teeth)
3. Side case
4, Retainer
5, Joint
6. Bearing
7. Shaft
8. Sprocket (12 teeth)
9. Bearing
10. Gear (20 teeth)
11, Case
12. Bevel gear (43 teeth)
13. Shim
14. Coupling
15. Bearing
16. Bearing
17. Bevel pinion (12 teeth)
18. Dise
19. Plate
20. Shim
21. Strainer
22. Gauge rod
23. Breather
24. Oilfiller
28. Drain plug
26. Oillevel plug
FaseHt018OPERATION (With Differential Lock Type)
When the motor graderis working with the blade set,
‘at 2 propulsion angle, or when the machine is opera-
tion on a slope, the reaction to this force creates @
sideway force acting on the front of the machine, so
the machine tries to bend to the left or right. It is
necessary for the machine to resist this and travel in
fa straight line, so generally the structure of a grader
does not include a differential. However, this is an ar~
ticulated machine, so there is a high rate of force
‘making the rear wheels slide to the side when the ma-
chine is articulated, For this reason, to increase the
ity of the rear tires, the machine is equipped
| The differential can be controlled
simply by pushing @ switch in the operator's
‘compartment.
‘The motive force transmitted from the engine to the
transmission passes through the meshing of bevel
pinion (17) and bevel gear (12), and is then transmit-
ted shaft (7) — sprocket (8)
‘The differential is switched between ON and LOCK
(OFF) by using hydraulic power to engage or disen-
‘gage dise (18) and plate (19)
236111020FINAL DRIVE (If equipped)
NON-SPIN DIFFERENTIAL TYPE
F2saHo1009
1. Case
2. Cage
3. Bevel pinion (12 teeth)
4. Coupling
5. Bolt
6 Shim
7. Sprocket
8. Non-spin ass’y
9. Shien
10. Shim
11. Bevel gear (43 teeth)
12. Oilfiller tube
13. Breather
14. Oillevel plug
15. Oil drain plug
16. Hanger
Seen F2aa01021FINAL DRIVE (NON-SPIN DIFFERENTIAL
TYPE)
Motive force transmitted engine — joint ~- transmis-
sion is sent at right angles by the combination of
bevel pinion (3) and bevel gear (11) to drive cages
(19) and (20). When cages (19) and (20) are driven,
spider (8) rotates, and this rotation is transmitted
through driven clutches (18) and (17) to drive shafts
(13) and (12). Adjustment of the preload of bevel
pinion (3) is carried out using bolt 6). The adjustment
Of the tooth contact, backlash, and preload of bevel
gear (11) is carried out with shims (6), (9) and (10)
If equipped with a non-spin differential, so when the
direction of travel of the machine is changed, the
‘wheel on one side must turn faster than the wheel on
the other side. If we take turning left as an example,
the right wheels must tur faster than the left
wheels, or the machine cannot turn to the left
smoothly. The differential acts to automatically
change the rotation speed on the left and right ac-
cording to the difference in resistance from the road
surface to the tires. In this way, the differential
makes it possible for the machine to turn to the left
smoothly
‘The non-spin differential consists of the following
parts, Spider (8) is fitted with clutch teeth on the left
and right faces. Center cam (16) is assembled as one
Unit with the inside circumference. There are two
kinds of teeth: the clutch teeth, which mesh with
clutches (18), and the spider; and the cam teeth,
‘which mesh with the center cam. They are connected
by side gear (14) and a spline
\
rere
7 1"
18. Q
3
fe 19
16 i
: 8
" e
® 0
n
20001022
16, Center camPRINCIPLE OF OPERATION OF NON-SPIN DIFFERENTIAL
1. Traveling straight
Left and right driven clutches (6) and (7) are
meshed with spider (5) and center cam (16), The
motive force which passes through the bevel
gear goes from the spider through the left and
right side gears, and then drives the left and right
drive wheels at the same speed
‘There are cam teeth in the driven clutch where it
meshes with the center cam, and it is meshed
with the center cam, and it is meshed with no
backlash. There are clutch teeth in the clutch
where it meshes with the spider, and it is
meshed with a fixed backlash.
ne
aginst
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oe
a rrC—SCsCS : t
ai
ate n =| 2
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backlash, so the force from the ground surface
‘rigs to make driven clutch (6) rotate at a dif- .
ferent speed from the spider in the direction icing part
which will remove the backlash.
‘The force from the road surface acts at the same
time on center cam (16) and the cam teeth of
the driven clutch
The cam teeth slide and push the driven clutch
to the outside.
When the cam teeth finish sliding, they mount
up on both the cams, so the clutch teeth are
‘completely disengaged. This allows the right
srivon cit trot oo nN ed fy
Seema ert | y
tie wheel is fe and tho motwe force sane \ ‘
mitted to the inside wheel only.FINAL DRIVE, DIFFERENTIAL LOCK AND UNLOCK PIPING
Dtype
F2aaHor010M Type
61501002
Final drive pump
Relief valve
Solenoid valve
Differential lock piston
BON
F2se1077TAMDEM DRIVE
A,B,C, E, F,G,H,K, L Type
Cover
. Breather
Chain
Hub shaft
Sprocket
Cage
) Brake drum
Moopena
10.
u
12
13
14,
29801023
Bearing
Tandem case
Cover
Oil filler
Cover
Oil drain plug
Oillevel plug