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Caution:: Analysis & Design of Precast Beam

This document analyzes the design of a precast beam. It considers two initial conditions: (1) when only live load is present with no fresh concrete, and (2) when minimum live load and fresh concrete have been poured. Case 2 governs with a design load of 2.71 kN/m. Checks are performed for buckling resistance of shear reinforcement and top reinforcement, which pass with the addition of an intermediate support at mid-span. Shear reinforcement of 6 mm diameter bars at 150 mm centers is sufficient.
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0% found this document useful (0 votes)
139 views14 pages

Caution:: Analysis & Design of Precast Beam

This document analyzes the design of a precast beam. It considers two initial conditions: (1) when only live load is present with no fresh concrete, and (2) when minimum live load and fresh concrete have been poured. Case 2 governs with a design load of 2.71 kN/m. Checks are performed for buckling resistance of shear reinforcement and top reinforcement, which pass with the addition of an intermediate support at mid-span. Shear reinforcement of 6 mm diameter bars at 150 mm centers is sufficient.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

ANALYSIS & DESIGN OF PRECAST BEAM

a. Geometrical property Caution:


widtth, b = 0.12 m Only the blue fonted
cells are to be filled by the user.
depth for initial cond, h = 0.08 m
depth of slab, D = 0.28 m
d' = 0.028 m
span, L= 4.77 m
effective depth, d= 0.25 m
Center to center distance b/n ribs= 0.60 m
AS.block= 0.0511 m2
AS.block (Final Design)= 0.105 m2

0.06

0.14

0.08
0.12
0.6

b. material property
Concrete , C 25 fck = 20 N/mm2
fcd = 11.33 N/mm 2

Steel, S 400 fyk = 400 N/mm2


fyd = 347.83 N/mm 2

fctd= 1.03 N/mm2

c. Loading
g Concrete 25.00 kN/m3
g S-block 19.35 kN/m3
g Mortar 23.00 kN/m3
Live Load 3.00 kN/m2 (At Service)
Live Load(Errection) 0.50 kN/m2 (During Errection)
Dead Load (Partition) 1.00 kN/m2 (During Errection)

ANALYSIS CONSIDERATIONS
1. INITIAL CONDITION

Case 1 (when only LL no fresh concrete)


LOADING:
- precast beam : 0.24 KN/m
- hollow concrete block : weight 0.99 KN/m
Total Dead load gk = 1.23 KN/m (Unfactored)
Live load (qk)
- load during erection (assumtion): 0.3
Total live load qk = 0.3 KN/m (Unfactored)
design load :
Pd = gk + qk = 1.53 KN/m ( Unfactored)

Case 2 (when min. LL& fresh concrete pored)


LOADING:
Dead load (gk)
- precast beam : 0.24 KN/m
- hollow concrete block 0.99 KN/m
Total Dead load gk = 1.23 KN/m
Live load (qk)
- load during erection (1/2 of LLErrection): 0.15
(We consider fresh concret as live load b/c of
- fresh concrete = 1.34 it's dynamic action during pouring )
Total live load qk = 1.49 KN/m

design load :
Pd = gk + qk = 2.71 KN/m (unfactored)
Thus: Case 2 governs

ANALYSIS FOR GOVERNING INITIAL CONDITION:

2.71 KN/m

4.77 m
1.00 CHECK FOR BUCKLING RESISTANCE OF SHEAR REINFORCEMENT:

Vmax = Pd*L/2 6.47 KN (un factored load)


C/C Spacing of shear Reinforcement: 0.15 m
z y
x= 0.08 m
y= 0.18 m
x
z = (x2+y2) = 0.195 m (Unsupported length of stirrup)
There are two diagonals on each face. Therefore, Compression force in diagonals will be:
force Ca = (a/d) * Vmax/2 = 3.51 KN
Design buckling resistance of a shear reinforcement is:
Nb,Rd = cbAAfy/gM1 > Cs gM1 = 1.1

l <= 180 EBCS 3 -1995 Section 4.5.3


lbar = (l/l1)[bA]0.5 EBCS 3 -1995 Section 4.5.4.3
l1 = p[E/fy]0.5 = 93.9e =93.9*[235/fy]0.5 71.97
using f 6 mm
Le = 195 mm (Unsupported length of stirrups)
i =f/4 = 1.50 mm (Radius of gyration)
l = Le/i 130.00
bA = 1.00
lbar = (l/l1)[bA]0.5 = 1.81
Imperfection Factor a = 0.49 (Buckling curve 'c' )
f = 0.5(1 + a (lbar - 0.2) +lbar2) = 2.52
Thus, c = 1/(f + (f2-lbar2)0.5) = 0.23

Nb,Rd = 2.40 'Provide Intermediate Support'


Using the additional support at mid-span of the pre-cast :
2.71 kN/m

4.77
CHECK FOR SHEAR:
Vmax = 4.05 KN (unfactored)
Compression force in diagonals
z y
x= 0.08 m
y= 0.18 m
z = (x2+y2) = 0.195 m x
We have four diagonals on each face:
force Ca = (a/d) * Vmax/4 = 1.10 KN
Design buckling resistance of a shear reinforcement is:
Nb,Rd = cbAAfy/gM1 > Cs gM1 = 1.1
l <= 180 EBCS 3 -1995 Section 4.5.3
lbar = (l/l1)[bA]0.5 EBCS 3 -1995 Section 4.5.4.3
l1 = p[E/fy]0.5 = 93.9e =93.9*[235/fy]0.5 71.97
Using f= 6
Le = 195 mm (Unsupported length of stirrups)
i =f/4 = 1.50 mm (Radius of gyration)
l = Le/i 130.00
bA = 1.00
lbar = (l/l1)[bA]0.5 = 1.81
Imperfection Factor a = 0.49 (Buckling curve 'c' is choosen )
f = 0.5(1 + a (lbar - 0.2) +lbar2) = 2.52
Thus, c = 1/(f + (f2-lbar2)0.5) 0.23

Nb,Rd = 2.40 'OK!'


Threfore use f 6 c/c 150 for shear reinforcements.

2.00 CHECK FOR BUCKLING RESISTANCE OF TOP REINFORCEMENT:

Maximum design moment of pre-cast beam with intermediate support:

M- =0.125*(Pd)*(L/2)2 1.93 kN-m Cs

the compressive force h= 0.24


Cs = M- 8.04 KN
h T
Design buckling resistance of a compression steel is:
Nb,Rd = cbAAfy/gM1 > Cs gM1 = 1.1
l =Le/i
l <= 180 EBCS 3 -1995 Section 4.5.3
lbar = (l/l1)[bA]0.5 EBCS 3 -1995 Section 4.5.4.3
l1 = p[E/fy]0.5 = 93.9e =93.9*[235/fy]0.5 71.97
using f 12
Le = 150.00 mm (C/C Spacing of stirrups)
i =f/4 = 3.00 mm (Radius of gyration)
l = Le/i 50.00
bA = 1
lbar = (l/l1)[bA]0.5 = 0.69
Imperfection Factor a = 0.49 (Buckling curve 'c' )
f = 0.5(1 + a (lbar - 0.2) +lbar2) = 0.86
Thus, c = 1/(f + (f2-lbar2)0.5) 0.73

Nb,Rd = 29.94 'OK! And proceed to the Final Condition'


"Use f12 for top bar with c/c spacing of f 6 stirrups = 150mm"
2.FINAL CONDITION:
a. LOADING:
Dead load (gk):
- precast beam : 0.31 KN/m
- hollow concrete block 1.29 KN/m
cast insitue concrete 1.74 KN/m
Partition = 0.78 KN/m
Wt screed_____________________________ 0.90 KN/m
Wt ceiling plaster______________________ 0.36 KN/m
Total Factored Dead Load 5.37 KN/m
Live load (qk):
-depends on the purpose of the structure : Total Factored Liveload 2.88 KN/m

Design load :
Total Factored Design Load = 8.25 KN/m

b. ANALYSIS: 8.25 KN/m

4.77 m
the maximum design moment
Mmax = Pd*l2 23.46 KN-m
8
effective depth d = D-d' 0.252 m

N B As Asmin
b (m) d (m) M (KNm) F (mm) # of bars
(mm2)
M/Fcd*b*d^2 1-(1-2N)1/2 B*Fcd*b*d/Fyd
0.12 0.252 23.46 0.272 0.324 319 14 2.075 43.47

Therefore Use 2f14 for Bottom Bar

Note: Welding of stirrups with the top bar is highly esential to simulate the design concept.
Pd

0.125

0.07 0.07
L/2 L/2

M+ = 0.07*(Pd)*(L/2)
2

M- = 0.125*(Pd)*(L/2)
2
Vmax = [0.125*(Pd)*(L/2) + (Pd)*(L/4)]

**Shear is max at the mid-span

0.1 0.1

0.08 0.0125 0.08

L/3 L/3 L/3

M1+ = (0.08)*(Pd)*(L/3)2
M2+ = (0.0125)*(Pd)*(L/3)2 Vmax = [0.10*(Pd)*(L/3) + (Pd)*(L/6)]

M- = (0.10)*(Pd)*(L/3)
2
**Shear is max. at the interior support of end span
On PB Load
1 FFPAR 2.6 kN/m
2 Live 2.4 kN/m

Wall Load
1 20cm HCB 3.6 kN/m2
2 15cm HCB 2.7 kN/m2
3 10cm HCB 1.8 kN/m2
4 22cm Hydrafoam 5.06 kN/m2
5 30cm Masonry Cladding 7.2 kN/m2
6 30cm Masonry + 20cmHCB 12.26 kN/m2

Slab Load
1 Live load 2 - 5 kN/m2
2 Stair 3 kN/m2
ANALYSIS OF PRECAST BEAM

1. INITIAL CONDITION
a. Geometrical property
widtth, b = 0.12 m
depth for initial cond, h = 0.08 m
depth of slab, D = 0.28 m
span, l = 4.77 m
effective depth, d = 0.24 m
Center to center distance b/n ribs= 0.6 m
b. material property
concrete , C-25

0.06

0.14

0.08
0.12 0.12
0.6

fcd = 11.17 N/mm2

steel, S-300 300


fyd = 260.87 N/mm 2
Ab= 0.0491
LOADING: ftcd= 1.03 N/mm 2

Case 1
(when only LL no fresh concrete)
- precast beam : .12*.08*25 = 0.24 KN/m
- hollow concrete block : weight = 0.95 KN/m
gk = 1.19 KN/m

Live load (qk)


- load during erection (assumtion): 1.6*1*0.6 0.6
depending on structure qk = 0.6 KN/m

design load :
pd = gk + qk = 1.79 KN/m
LOADING:
Case 2
(when min. LL& fresh concrete pored)
Dead load (gk)
- precast beam : .12*.08*25 = 0.240 KN/m
- hollow concrete block = 0.95 KN/m

gk = 1.19 KN/m
Live load (qk)
- load during erection (assumtion): 0.5*.6 0.3
- fresh concrete = 1.3975 (We consider fresh concret as live load b/c of it's dy
qk = 1.6975 KN/m

design load :
pd = gk + qk = 2.89 KN/m (unfactored)
Case 2 governs

ANALYSIS: 2.89 KN/m

4.77 m
the maximum design moment
Mmax = pd*l2 8.21 KN-m Cs
8
the compressive force d= 0.24
Cs = Mmax 34.22 KN T
d
the buckling ratio of the reinforcement
using f 12
Le = 150 mm
i =r/2 3 mm

~ from table w = 1.21


wCs/A = 268.98 N/mm 2
< 200 N/mm2 ( taking F.S=1.5)

CHECK FOR SHEAR:

Vmax = 6.89 KN (factored load)


Compression force in diagonals
b= 0.075 m a d
d= 0.24 m
b
a = (b +d ) =
2 2
0.251 m
we have two diagonals on each face
force Ca = (a/d) * Vmax/2 = 3.61 KN

the buckling ratio of the reinforcement


using f 6 diagonal bars
Le = 251 mm
i= 1.5 mm
Le/i = 167.33
therefore from table , w = 4.71

wCa/A = 600.99 N/mm2 > 200 N/mm2 add support


Using an additional support for the pre-cast

2.89kn/m

3.97m

Vmax = 3.57

CHECK FOR SHEAR:

Vmax = 3.57 KN (factored load)


Compression force in diagonals
b= 0.075 m a d
d= 0.24 m
b
a = (b2+d2) = 0.251 m
we have two diagonals on each face
force Ca = (a/d) * Vmax/2 = 1.87 KN

the buckling ratio of the reinforcement


using f 6 diagonal bars
Le = 251 mm
i= 1.5 mm
Le/i = 167.33
therefore from table , w = 4.71

wCa/A = 311.5392 N/mm2 > 200.0 N/mm2 add support

2.89 KN/m

Vmax = 2.29KN

CHECK FOR SHEAR:

Vmax = 2.29 KN (factored load)


Compression force in diagonals
b= 0.075 m a d
d= 0.24 m
b
a = (b +d ) =
2 2
0.251 m
we have two diagonals on each face
force Ca = (a/d) * Vmax/2 = 1.20 KN
the buckling ratio of the reinforcement
using f 6 diagonal bars
Le = 251 mm
i= 1.5 mm
Le/i = 167.33
therefore from table , w = 4.71

wCa/A = 199.8389 N/mm2 < 200.0 N/mm2 0K

2.FINAL CONDITION
a. Geometrical property
widtthg, b = 0.12 m
depth for initial cond, h = 0.08 m
depth of slab, D = 0.28 m
span, l = 4.77 m
cover = 0.015 m
Center to center distance b/n ribs= 0.6 m
b. material property
concrete , C-25
fcd = 11.33 N/mm2
fctd = 1.03 N/mm2
steel, S-300
fyd = 260.87 N/mm2

LOADING:
Dead load (gk) Unfactored
- precast beam : 1.3*.12*.08*25 = 0.31 KN/m
- hollow concrete block 1.24 KN/m 0.95
- cast insitue concrete 1.82 KN/m 1.40
- partition floor = 0.78 KN/m 0.60

Wt screed_____________________________ 0.90 KN/m 0.69


Wt ceiling plaster______________________ 0.36 KN/m 0.28
5.40 KN/m

Live load (qk)


-depends on the purpose of the structure :
for office take q = 2KN/m2= 1.6*2*0.6 1.92 KN/m

design load :
pd = 1.3gk + 1.6qk = 7.32 KN/m
ANALYSIS: 7.320 KN/m

4.77 m
the maximum design moment
Mmax = pd*l2 20.818 KN-m
8
effective depth d = D-d' 0.258 m

Asmin
b (m) d (m) M (KNm) N B As F (mm) # of bars
(mm2)
0.12 0.258 20.818 0.230 0.265 357 16 1.8 59.34
oncret as live load b/c of it's dynamic action during pouring )

Not Good
Unfactored

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