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Aegean Refinery Project Inspection Report

The inspection report summarizes the results of an inspection of piping items conducted by TSGI at NOV FGS SINGAPORE LTD from August 12-13, 2016. The inspection found that hydrotesting, visual and dimensional checks, and markings met specifications, except for some missing markings. The purpose was to witness testing and conduct a final inspection. Attendees included a senior quality control inspector from the refinery project.

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0% found this document useful (0 votes)
636 views8 pages

Aegean Refinery Project Inspection Report

The inspection report summarizes the results of an inspection of piping items conducted by TSGI at NOV FGS SINGAPORE LTD from August 12-13, 2016. The inspection found that hydrotesting, visual and dimensional checks, and markings met specifications, except for some missing markings. The purpose was to witness testing and conduct a final inspection. Attendees included a senior quality control inspector from the refinery project.

Uploaded by

chikannos
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

STAR RAFNER, A..

CONTRACT N
AEGEAN REFINERY PROJECT (ARP) STAR-EP-01
CONTRACTOR DOC No: SH/OF
2245-000-A-EE-0190412- 1/8
Tmp02
INSPECTION REPORT FORMAT DOCUMENT No.
000-A-EE-0190412-Tmp02

REV 0 1

Job N:
UTE TSGI-02245
Customer Ref.:
Vendor: NOV
FGS
SINGAPORE
LTD
Date of Report : 13th August 2016
Date of visit from: 12th Aug 16 To: 13th Aug 16

Codes and Rules: ASME B31.1, ASME B31.3

Specification and Drawings: STGPS-L4, 000-L-PE-0029919

Vendor - Spec. - Dwgs - Proc.: 2245-VDDR-00671-P

ITP No.:
000-W-EE-V1280000000-T06710-7001

Type of Inspection: (F) Final


Use: (I) Stage, (F) Final, (S) Survey, (A) Audit.

Sub
Item Actual Qty. Unit Item Description Result(1)
item
1 1 2 EA 4X2" ECC REDUCER TF T10-20 S
2 3 10 EA 2" ELBOW 90 TF T10-20 S
3 2 26 EA 3" ELBOW 90 TF T10-20 S
4 2 25 EA 4" ELBOW 90 TF T10-20 S
8 1 5 EA 2" TEE TF T10-20 S
9 2 21 EA 2" FLG HD DR TF CL150 T10-40 S
10 2 10 EA 4" FLG HD DR TF CL150 T10-20 S
45 3 81.7 MT 2" PIPE BY MT TMXTF 2410 S
46 2 224.77 MT 3" PIPE BY MT TMXTF 2410 S
47 3 239.7 MT 4" PIPE BY MT TMXTF 2410 S
48 1 2 EA 3X2" ECC REDUCER TF T10-20 S
64 2 14 EA 3" ELBOW 45 TF T10-20 S
65 2 13 EA 4" ELBOW 45 TF T10-20 S
66 2 1 EA 2" FLG BLIND CL150 10-20 BAR S
107 2 2 EA 6X3" ECC REDUCER TF T10-16 S

TSGI acceptance: Inspector Name and Agency:


Saiful Rizal
Velosi
STAR RAFNER, A.. CONTRACT N
AEGEAN REFINERY PROJECT (ARP) STAR-EP-01
CONTRACTOR DOC No: SH/OF
2245-000-A-EE-0190412- 2/8
Tmp02
INSPECTION REPORT FORMAT DOCUMENT No.
000-A-EE-0190412-Tmp02

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108 2 2 EA 6X4" ECC REDUCER TF T10-16 S


110 2 5 EA 6" ELBOW 90 TF T10-16 S
117 1 2 EA 4X3" CONC REDUCER TF T10-20 S
118 1 1 EA 4X3" ECC REDUCER TF T10-20 S
119 1 2 EA 2" ELBOW 45 TF T10-20 S
120 1 2 EA 3X2" TEE RDC TF T10-20 S
121 1 1 EA 6X2" TEE RDC TF T10-16 S
122 1 2 EA 3" TEE TF T10-20 S
123 1 1 EA 4" TEE TF T10-20 S
114 2 250 3OZ PSX-60 ADHESIVE KIT EA S

ITP
Test description Test(3) Result(1) Doc(2)
Item

Hydrotest W 5 S YES
6.1
Visual & Dimensional W & S YES
6.2
Marking W 6.4 S NO
Issue IRC W 8 S YES

(1) For Test Results use: S: satisfactory; N: non conform; P: pending (2) For document attached use: Yes or No (3) Use: witness (W) or review (R)

Any expected visit within next 15 days: - Expected date: -

Two Copies of Material Certificate shipped with the material: -

TSGI acceptance: Inspector Name and Agency:


Saiful Rizal
Velosi
STAR RAFNER, A.. CONTRACT N
AEGEAN REFINERY PROJECT (ARP) STAR-EP-01
CONTRACTOR DOC No: SH/OF
2245-000-A-EE-0190412- 3/8
Tmp02
INSPECTION REPORT FORMAT DOCUMENT No.
000-A-EE-0190412-Tmp02

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Attendees:
Name Affiliation Position
Chai Ngee Sen Senior QC Inspector

Inspection Purpose:

Witness testing and/or final inspection only

Inspection Summary:

ITP Item Description

5 Hydrotest

Result of this point: 100% Witness hydrotest as per procedure and the result is
acceptable.

6.1&6.2 Visual & Dimensional

Result of this point: 100% Visual and dimensional inspection found satisfactory and
acceptable as per specification.

6.4 Marking

Result of this point: All markings intact with the material and found satisfactory and
acceptable as per specification.

Punch List Items:

Item Description Action by Status

-n/a-

Note for the Assigned Inspector: Punch List Items shall be reported on each progressive IR, until Status is CLOSED.

Non-Conform Items:

Item Description NCR No. /


Status
Date Raised
-n/a-

Note for the Assigned Inspector: NCR Items shall be reported on each progressive IR, until Status of NC is CLEARED.

TSGI acceptance: Inspector Name and Agency:


Saiful Rizal
Velosi
STAR RAFNER, A.. CONTRACT N
AEGEAN REFINERY PROJECT (ARP) STAR-EP-01
CONTRACTOR DOC No: SH/OF
2245-000-A-EE-0190412- 4/8
Tmp02
INSPECTION REPORT FORMAT DOCUMENT No.
000-A-EE-0190412-Tmp02

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MDB Status:

TBA by the vendor

Order Status:
PO Qty
Po-Sub Description Ident Series Unit (In Msia on 12 & Inspected
13/08/16)
1-1 4X2" ECC REDUCER TF T10-20 3535149 2400 - 12 BAR EA 2 2
2-3 2" ELBOW 90 TF T10-20 1860284 2400 - 12 BAR EA 10 10
3-2 3" ELBOW 90 TF T10-20 1860286 2400 - 12 BAR EA 26 26
4-2 4" ELBOW 90 TF T10-20 1860288 2400 - 12 BAR EA 25 25
8-1 2" TEE TF T10-20 1859066 2400 - 12 BAR EA 5 5
9-2 2" FLG HD DR TF CL150 T10-40 1858800 2400 - 12 BAR EA 21 21
10-2 4" FLG HD DR TF CL150 T10-20 1858803 2400 - 12 BAR EA 10 10
45-3 2" PIPE BY MT TMXTF 2410 1736261 2400 - 12 BAR MT 90 90
46-2 3" PIPE BY MT TMXTF 2410 1736262 2400 - 12 BAR MT 225 225
47-3 4" PIPE BY MT TMXTF 2410 1736263 2400 - 12 BAR MT 234 234
48-1 3X2" ECC REDUCER TF T10-20 1858879 2400 - 12 BAR EA 2 2
64-2 3" ELBOW 45 TF T10-20 2105816 2400 - 12 BAR EA 14 14
65-2 4" ELBOW 45 TF T10-20 2105817 2400 - 12 BAR EA 13 13
66-2 2" FLG BLIND CL150 10-20 BAR 1858680 2400 - 12 BAR EA 1 1
107-2 6X3" ECC REDUCER TF T10-16 1858881 2400 - 12 BAR EA 2 2
108-2 6X4" ECC REDUCER TF T10-16 1858882 2400 - 12 BAR EA 2 2
110-2 6" ELBOW 90 TF T10-16 1860289 2400 - 12 BAR EA 5 5
4X3" CONC REDUCER TF T10-
117-1 1858820 2400 - 12 BAR EA 2 2
20
118-1 4X3" ECC REDUCER TF T10-20 1858880 2400 - 12 BAR EA 1 1
119-1 2" ELBOW 45 TF T10-20 2105815 2400 - 12 BAR EA 2 2
120-1 3X2" TEE RDC TF T10-20 1859008 2400 - 12 BAR EA 2 2
121-1 6X2" TEE RDC TF T10-16 4288310 2400 - 12 BAR EA 1 1
122-1 3" TEE TF T10-20 1859067 2400 - 12 BAR EA 2 2
123-1 4" TEE TF T10-20 1859068 2400 - 12 BAR EA 1 1
114-2 3OZ PSX-60 ADHESIVE KIT EA 4209320 4209320 250 250
TSGI acceptance: Inspector Name and Agency:
Saiful Rizal
Velosi
STAR RAFNER, A.. CONTRACT N
AEGEAN REFINERY PROJECT (ARP) STAR-EP-01
CONTRACTOR DOC No: SH/OF
2245-000-A-EE-0190412- 5/8
Tmp02
INSPECTION REPORT FORMAT DOCUMENT No.
000-A-EE-0190412-Tmp02

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Attachment:

Hydrotest

TSGI acceptance: Inspector Name and Agency:


Saiful Rizal
Velosi
STAR RAFNER, A.. CONTRACT N
AEGEAN REFINERY PROJECT (ARP) STAR-EP-01
CONTRACTOR DOC No: SH/OF
2245-000-A-EE-0190412- 6/8
Tmp02
INSPECTION REPORT FORMAT DOCUMENT No.
000-A-EE-0190412-Tmp02

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Dimensioning and Hardness Testing

TSGI acceptance: Inspector Name and Agency:


Saiful Rizal
Velosi
STAR RAFNER, A.. CONTRACT N
AEGEAN REFINERY PROJECT (ARP) STAR-EP-01
CONTRACTOR DOC No: SH/OF
2245-000-A-EE-0190412- 7/8
Tmp02
INSPECTION REPORT FORMAT DOCUMENT No.
000-A-EE-0190412-Tmp02

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Packaging

TSGI acceptance: Inspector Name and Agency:


Saiful Rizal
Velosi
STAR RAFNER, A.. CONTRACT N
AEGEAN REFINERY PROJECT (ARP) STAR-EP-01
CONTRACTOR DOC No: SH/OF
2245-000-A-EE-0190412- 8/8
Tmp02
INSPECTION REPORT FORMAT DOCUMENT No.
000-A-EE-0190412-Tmp02

REV 0 1

-END OF REPORT-

TSGI acceptance: Inspector Name and Agency:


Saiful Rizal
Velosi

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