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Fluid Flow and Heat Transfer Analysis

This document summarizes the key parameters and calculations for heat transfer between an inner pipe and outer annulus carrying hot and cold fluids. It includes: 1. The temperatures, mass flow rates, and heat transfer rates of the hot and cold fluids. 2. Calculation of the log mean temperature difference (LMTD) between the hot and cold fluids. 3. Determination of the flow areas, mass velocities, Reynolds numbers, and heat transfer coefficients for both the inner pipe and annulus. 4. Calculation of the overall heat transfer coefficient and pressure drops across the inner pipe and annulus.
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0% found this document useful (0 votes)
74 views17 pages

Fluid Flow and Heat Transfer Analysis

This document summarizes the key parameters and calculations for heat transfer between an inner pipe and outer annulus carrying hot and cold fluids. It includes: 1. The temperatures, mass flow rates, and heat transfer rates of the hot and cold fluids. 2. Calculation of the log mean temperature difference (LMTD) between the hot and cold fluids. 3. Determination of the flow areas, mass velocities, Reynolds numbers, and heat transfer coefficients for both the inner pipe and annulus. 4. Calculation of the overall heat transfer coefficient and pressure drops across the inner pipe and annulus.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Diketahui : L = 1,32 m = 4,33092 ft

1
HE berbentuk silinder ( 2 in sch 40 x 1 4 40 )
1
Annulus = 2 in sch 40 Inner pipe 1 4 40
2,38 1,66
OD = 2,38 in = = 0,19833 ft OD = 1,66 in = = 0,19833 ft
12 12
2,067 1,380
ID = 2,067 in = = 0,17225 ft ID = 1,380 in = = 0,17225 ft
12 12

Laju alir fluida dingin konstan


Run 4
6 1 3 999,8 60 4 1 3 999,8 60
Wh = 1000 3 Wc = 1000 3
3 1 3 1

= 358,918 = 239,952

1. HeatBalance
Tav = temperatur rata rata fluida panas
tav = temperatur rata rata fluida dingin

(48,4+46,3 )
Tav = = 47,3 oC =117,14 oF Cp = 4,180 kj/ kg. K
2

Qh = Wh x Cp x t

= 359,918 x 4,180 Kj/ kg. K x (311,4 319,2 ) K

= 3309,89789 Kj/ hr

(28,3+32,7 )
tav = = 61 oC =141,8 oF Cp = 4,185 kj/ kg. K
2

Qc = Wc x C x t

= 239.952 x 4,185 kj/ kg. K x (305,7 301,3 ) K

= 4418,47613 Kj/ hr

Q lepas = heatloss + Q serap


heatloss = Q lepas - Q serap
= 4418,47613 Kj/ hr - 3309,89789 Kj/ hr
= 1108,57824 Kj/ hr
2. LMTD ket
(T1 t1 )(T2 t2 )
LMTD = (T t ) T1 = suhu fluida panas masuk
in 1 1
(T2 t2 )

(48,428,3)( 46,232,7)0 C
= (48,428,3)0
t1 = suhu fluida dingin masuk
in(46,232,7)

(20,1)(13,5)0 C
= (20,1)0
T2 = suhu fluida panas keluar
in
13,5

= 69,43 0C = 156,974 0F t2 = suhu fluida dingin keluar

Fluida panas : annulus Fluida dingin : inner pipe


3. Flow area 3. Flow area

Aa = (D22 -D12 ) Ap = D2
4 4
3,14 3,14
= (0,172252- 0,138332) ft2 = (0,1152) ft2
4 4

= 0,0082 ft2 = 0,0103 ft2


D22 D21
De = 1

(0,172252 0,138332 ) ft2


= 0,13833

= 0,0762 ft

4. Mass velocity 4. Mass velocity



Ga = Gp =

359,918 / 239,952 /
= =
0,0082 2 0,0103 2

= 43898,6585 Kg/ hr. ft2 = 23296,3107 Kg/ hr. ft2


= 96768,8374 lb/ hr. ft2 = 51359,5125 lb/ hr. ft2

5. Pada T = 117,14oF = 0,62 cp Pada T = 141,8oF = 0,47 cp


= 1,5004 lb/[Link] = 1,1374 lb/[Link]
. .
Rea = Rep =

0,0762 ft x 96768,8374 lb/ hr.ft2 0,115 ft x 51359,5125 lb/ hr.ft2


= =
1,5004 lb/[Link] 1,1374 lb/[Link]

= 4914,54639 = 5192,84679

6. Jh = 18 6. Jh = 19
7. Pada T = 117,14oF C = Cp x 0,2389 Pada T = 141,8oF C= Cp x 0,2389
= 0,9986 Btu/ [Link] = 0,9998Btu/ [Link]
K = 0,37 Btu/ [Link].ft2 K = 0,382 Btu/ [Link].ft2


8. ho = ( ) (), hi = ( ) (),

0,37 0,9986 1,5004 0,382 0,9998 1,1374


= ( ) (1)0,14 = ( ) (1),
0,0762 0,37 0,115 0,382

= 87,4016 x 1,3489 x 1 = 63,1130 x 0,9923 x 1


= 117,9747 Btu/ [Link].ft2 = 62,6270 Btu/ [Link].ft2

9. hio

hio = hi x
0,13833
= 62,6270 x 0,115

= 75,3340 Btu / hr. ft2. oF

10. Clean overall coeficien



Uc = +
75,3340 117,9747
= 75,3340+ 117,9747

= 45,9757 Btu / hr. ft2. oF

11. Dirty overall coeficient


1 1
= + 0,004

1 1
= + 0,004
45,9757 Btu/hr.ft2 .o F
1
= 0,02575 ud = 38,83495

Pressure drop
12. Annulus 12. Inner pipe
a. De = (D2 D1) a. Rep = 5192,84679
= ( 0,17225 0,13833 ) ft
= 0,03392 ft

0,264
Rea = F = 0,0035 + 0,42

0,03392 x 96768,8374 0,264


= = 0,0035 + 5192,846790,42
1,5004

= 21876,8529 = 36,3506

0,264
F = 0,0035 + 0,42

0,264
= 0,0035 + 4914,546390,42

= 0,0786

4 2 4 2
b. Fa = b. Fp =
2 2

4 0,0786 96798,83742 4,33092 4 36,3506 5192,846792 4,33092


= =
2 (4,18 108 (62,5)2 0,03392 2 (4,18 108 (62,5)2 0,115

= 0,001511 ft =1,4996 ft

V = 3600
96798,8374
= 3600 62,5

= 0,43008 fps
2
ft = 3 x (2)
0,43008 2
= 3 x ( 2 32,2 )

= 0,0086166

(+) +
c. Pa = ( ) c. Pp = ( )
144 144
(0,001511+0,0086166)62,5 1,4996+ 62,5
= ( ) = ( )
144 144

= 0,0693 psi = 0,4344 psi


Run 5
7 1 3 999,8 60 4 1 3 999,8 60
Wh = 1000 3 Wc = 1000 3
3 1 3 1

= 419,916 = 239,952

1. HeatBalance
Tav = temperatur rata rata fluida panas
tav = temperatur rata rata fluida dingin

(49,2+47,7 )
Tav = = 48,25 oC =118,85 oF Cp = 4,180 kj/ kg. K
2

Qh = Wh x Cp x t

= 419,916 x 4,180 Kj/ kg. K x (322,2 320,9 ) K

= 3334,9728 Kj/ hr

(34,5+29,7)
tav = = 32,1 oC =89,78 oF Cp = 4,178 kj/ kg. K
2

Qc = Wc x C x t

= 239.952 x 4,178 kj/ kg. K x (307,5 302,7 ) K

= 4812,0933 Kj/ hr

Q lepas = heatloss + Q serap


heatloss = Q lepas - Q serap
= 4812,0933 Kj/ hr - 3334,9728 Kj/ hr
= 1477,1205 Kj/ hr

2. LMTD ket
(T1 t1 )(T2 t2 )
LMTD = (T t ) T1 = suhu fluida panas masuk
in 1 1
(T2 t2 )

(49,229,7)(47,334,5 )0 C
= (49,229,7)0
t1 = suhu fluida dingin masuk
in(47,334,5)

(19,5)(12,8)0 C
= (19,5)0
T2 = suhu fluida panas keluar
in
12,8

= 15,9182 0C = 60,6527 0F t2 = suhu fluida dingin keluar


Fluida panas : annulus Fluida dingin : inner pipe
3. Flow area 3. Flow area

Aa = (D22 -D12 ) Ap = D2
4 4
3,14 3,14
= (0,172252- 0,138332) ft2 = (0,1152) ft2
4 4

= 0,0082 ft2 = 0,0103 ft2


D22 D21
De = 1

(0,172252 0,138332 ) ft2


= 0,13833

= 0,0762 ft

4. Mass velocity 4. Mass velocity



Ga = Gp =

419,916 / 239,952 /
= =
0,0082 2 0,0103 2

= 51209,2683 Kg/ hr. ft2 = 23296,3107 Kg/ hr. ft2


= 112896,9771 lb/ hr. ft2 = 51359,5125 lb/ hr. ft2

5. Pada T = 118,85oF = 0,58 cp Pada T = 89,78oF = 0,82 cp


= 1,4376 lb/[Link] = 2,0328 lb/[Link]
. .
Rea = Rep =

0,0762 ft x 112896,9771 lb/ hr.ft2 0,115 ft x 51359,5125 lb/ hr.ft2


= =
1,4376 lb/[Link] 2,0328 lb/[Link]

= 5983,1895 = 2905,5214

6. Jh = 22 6. Jh = 12

7. Pada T = 118,85oF C = Cp x 0,2389 Pada T = 89,78oF C= Cp x 0,2389


= 0,9986 Btu/ [Link] = 0,9981Btu/ [Link]
K = 0,3720 Btu/ [Link].ft2 K = 0,3560 Btu/ [Link].ft2

8. ho = ( ) (), hi = ( ) (),

0,372 0,9986 1,4378 0,356 0,9981 2,0328


= ( ) (1)0,14 = ( ) (1),
0,0762 0,372 0,115 0,356

= 167,7074 Btu/ [Link].ft2 = 65,9707 Btu/ [Link].ft2

9. hio

hio = hi x
0,13833
= 65,9707 x 0,115

= 79,3541 Btu / hr. ft2. oF

10. Clean overall coeficien



Uc = +
79,3541 167,7407
= 79,3541 + 167,7407

= 53,8662 Btu / hr. ft2. oF

11. Dirty overall coeficient


1 1
= + 0,004

1 1
= + 0,004
53,8662 Btu/hr.ft2 .o F
1
= 0,0225 Ud = 44,4445

Pressure drop
12. Annulus 12. Inner pipe
a. De = (D2 D1) a. Rep = 2905,5214
= ( 0,17225 0,13833 ) ft
= 0,03392 ft

0,264
Rea = F = 0,0035 + 0,42

0,03392 x 112896,9771 0,264


= = 0,0035 + 2905,52140,42
1,4378

= 2663,4201 = 0.0127

0,264
F = 0,0035 + 0,42

0,264
= 0,0035 + 2663,42010,42

= 0,0131

4 2 4 2
b. Fa = b. Fp =
2 2

4 0,0131 112896,9771 2 4,33092 4 0,0127 51359,51232 4,33092


= =
2 (4,18 108 (62,5)2 0,03392 2 (4,18 108 (62,5)2 0,115

= 0,0297 ft =0,0016 ft

V = 3600
112896,9771
= 3600 62,5

= 0,5017 fps
2
ft = 3 x (2)
0,5017
= 3 x (2 32,2 )

= 0,0117

(+) +
c. Pa = ( ) c. Pp = ( )
144 144
(0,0297+0.0117)62,5 0,0016+ 62,5
= ( ) = ( )
144 144

= 0,0052 psi = 0,4340 psi


Run 6
8 1 3 999,8 60 4 1 3 999,8 60
Wh = 1000 3 Wc = 1000 3
3 1 3 1

= 579,904 = 239,952

1. HeatBalance
Tav = temperatur rata rata fluida panas
tav = temperatur rata rata fluida dingin

(44,9+48,2 )
Tav = = 49,05 oC =120,29 oF Cp = 4,181 kj/ kg. K
2

Qh = Wh x Cp x t

= 579,904 x 4,181 Kj/ kg. K x (322,9 321,2 ) K

= 3411,0136 Kj/ hr

(35,6+31,0)
tav = = 33,3 oC =91,94 oF Cp = 4,178 kj/ kg. K
2

Qc = Wc x C x t

= 239.952 x 4,178 kj/ kg. K x (308,6 304 ) K

= 4611,5895 Kj/ hr

Q lepas = heatloss + Q serap


heatloss = Q lepas - Q serap
= 4611,5895 Kj/ hr - 3411,0136 Kj/ hr
= 1200,5759 Kj/ hr

2. LMTD ket
(T1 t1 )(T2 t2 )
LMTD = (T t ) T1 = suhu fluida panas masuk
in 1 1
(T2 t2 )

(49,931)(48,235,6 )0 C
= (49,931) 0
t1 = suhu fluida dingin masuk
in(48,235,6 )

(18,9)(12,6)0 C
= (18,9)0
T2 = suhu fluida panas keluar
in
12,6

= 15,5377 0C = 59,9678 0F t2 = suhu fluida dingin keluar


Fluida panas : annulus Fluida dingin : inner pipe
3. Flow area 3. Flow area

Aa = (D22 -D12 ) Ap = D2
4 4
3,14 3,14
= (0,172252- 0,138332) ft2 = (0,1152) ft2
4 4

= 0,0082 ft2 = 0,0103 ft2


D22 D21
De = 1

(0,172252 0,138332 ) ft2


= 0,13833

= 0,0762 ft

4. Mass velocity 4. Mass velocity



Ga = Gp =

479,904 / 239,952 /
= =
0,0082 2 0,0103 2

= 58524,87805 Kg/ hr. ft2 = 23296,3107 Kg/ hr. ft2


= 129025,866 lb/ hr. ft2 = 51359,5125 lb/ hr. ft2

5. Pada T = 120,29oF = 0,59 cp Pada T = 91,94oF = 0,78 cp


= 1,4298 lb/[Link] = 1,9336 lb/[Link]
. .
Rea = Rep =

0,0762 ft x 129025,866 lb/ hr.ft2 0,115 ft x 51359,5125 lb/ hr.ft2


= =
1,4298 lb/[Link] 1,9336 lb/[Link]

= 6876,286113 = 3124,5537

6. Jh = 33 6. Jh = 15

7. Pada T = 120,29oF C = Cp x 0,2389 Pada T = 91,94oF C= Cp x 0,2389


= 0,9988 Btu/ [Link] = 0,9981Btu/ [Link]
K = 0,372 Btu/ [Link].ft2 K = 0,358 Btu/ [Link].ft2

8. ho = ( ) (), hi = ( ) (),

0,372 0,9988 1,4298 0,358 0,9981 1,8903


= ( ) (1)0,14 = ( ) (1),
0,0762 0,372 0,115 0,358

= 206,1466 Btu/ [Link].ft2 = 81,8760 Btu/ [Link].ft2

9. hio

hio = hi x
0,13833
= 81,8760 x 0,115

= 98,4861 Btu / hr. ft2. oF

10. Clean overall coeficien



Uc = +
98,4861 x 206,1466
= 98,4861 + 206,1466

= 66,6461 Btu / hr. ft2. oF

11. Dirty overall coeficient


1 1
= + 0,004

1 1
= + 0,004
66,6461 Btu/hr.ft2 .o F
1
= 0,01900 Ud = 52,6315

Pressure drop
12. Annulus 12. Inner pipe
a. De = (D2 D1) a. Rep = 3054,5841
= ( 0,17225 0,13833 ) ft
= 0,03392 ft

0,264
Rea = F = 0,0035 + 0,42

0,03392 x 129025,1166 0,264


= = 0,0035 + 3054,58410,42
1,4298

= 3060,9399 = 0.0126

0,264
F = 0,0035 + 0,42

0,264
= 0,0035 + 3060,93990,42

= 0,0131

4 2 4 2
b. Fa = b. Fp =
2 2

4 0,0131 129025,1166 2 4,33092 4 0,0126 51359,51242 4,33092


= =
2 (4,18 108 (62,5)2 0,03392 2 (4,18 108 (62,5)2 0,115

= 0,0341 ft =0,00153 ft

V = 3600
129025,1166
= 3600 62,5

= 0,5734 fps
2
ft = 3 x (2)
0,5734
= 3 x (2 32,2 )

= 0,0051

(+) +
c. Pa = ( ) c. Pp = ( )
144 144
(0,0297+0.0051)62,5 0,00153+ 62,5
= ( ) = ( )
144 144

= 0,0151 psi = 0,4341 psi


Run 7
9 1 3 999,8 60 4 1 3 999,8 60
Wh = 1000 3 Wc = 1000 3
3 1 3 1

= 539,892 = 239,952

1. HeatBalance
Tav = temperatur rata rata fluida panas
tav = temperatur rata rata fluida dingin

(50,4+48,9 )
Tav = = 49,56 oC =121,37 oF Cp = 4,181 kj/ kg. K
2

Qh = Wh x Cp x t

= 539,892 x 4,181 Kj/ kg. K x (323,4 321,9 ) K

= 3385,9326 Kj/ hr

(32,1+36,6)
tav = = 34,35 oC =98,83 oF Cp = 4,209 kj/ kg. K
2

Qc = Wc x C x t

= 239.952 x 4,178 kj/ kg. K x (305,1 309,6 ) K

= 4544,8180 Kj/ hr

Q lepas = heatloss + Q serap


heatloss = Q lepas - Q serap
= 4544,8180 Kj/ hr - 3385,9326 Kj/ hr
= 1158,8782 Kj/ hr

2. LMTD ket
(T1 t1 )(T2 t2 )
LMTD = (T t ) T1 = suhu fluida panas masuk
in 1 1
(T2 t2 )

(50,432,1)(48,936,6 )0 C
= (50,432,1) 0
t1 = suhu fluida dingin masuk
in(48,936,6 )

(18,3)(12,3)0 C
= (18,3)0
T2 = suhu fluida panas keluar
in
12,3

= 15,0109 0C = 59,1834 0F t2 = suhu fluida dingin keluar


Fluida panas : annulus Fluida dingin : inner pipe
3. Flow area 3. Flow area

Aa = (D22 -D12 ) Ap = D2
4 4
3,14 3,14
= (0,172252- 0,138332) ft2 = (0,1152) ft2
4 4

= 0,0082 ft2 = 0,0103 ft2


D22 D21
De = 1

(0,172252 0,138332 ) ft2


= 0,13833

= 0,0762 ft

4. Mass velocity 4. Mass velocity



Ga = Gp =

539,892 / 239,952 /
= =
0,0082 2 0,0103 2

= 65840,4878 Kg/ hr. ft2 = 23296,3107 Kg/ hr. ft2


= 145153,2562 lb/ hr. ft2 = 51359,5125 lb/ hr. ft2

5. Pada T = 121,37oF = 0,59 cp Pada T = 93,83oF = 0,78 cp


= 1,4298 lb/[Link] = 1,8903 lb/[Link]
. .
Rea = Rep =

0,0762 ft x 145153,2562 lb/ hr.ft2 0,115 ft x 51359,5125 lb/ hr.ft2


= =
1,4298 lb/[Link] 1,8903 lb/[Link]

= 11060,6781 = 3124,5537

6. Jh = 41 6. Jh = 13

7. Pada T = 121,37oF C = Cp x 0,2389 Pada T = 93,83oF C= Cp x 0,2389


= 0,9988 Btu/ [Link] = 1,0055Btu/ [Link]
K = 0,372 Btu/ [Link].ft2 K = 0,358 Btu/ [Link].ft2

8. ho = ( ) (), hi = ( ) (),

0,372 0,9988 1,4298 0,358 1,0055 1,8903


= ( ) (1)0,14 = ( ) (1),
0,0762 0,372 0,115 0,358

= 256,1304 Btu/ [Link].ft2 = 71,6203 Btu/ [Link].ft2

9. hio

hio = hi x
0,13833
= 71,6203 x 0,115

= 86,1498 Btu / hr. ft2. oF

10. Clean overall coeficien



Uc = +
86,1498 x 256,1304
= 86,1498 + 256,1304

= 64,4664 Btu / hr. ft2. oF

11. Dirty overall coeficient


1 1
= + 0,004

1 1
= + 0,004
64,4664 Btu/hr.ft2 .o F
1
= 0,01951 Ud = 51,2557

Pressure drop
12. Annulus 12. Inner pipe
d. De = (D2 D1) a. Rep = 3124,5537
= ( 0,17225 0,13833 ) ft
= 0,03392 ft

0,264
Rea = F = 0,0035 + 0,42

0,03392 x 145153,2562 0,264


= = 0,0035 + 3124,55370,42
1,4298

= 3443,5574 = 0.01249

0,264
F = 0,0035 + 0,42

0,264
= 0,0035 + 3443,55740,42

= 0,01213

4 2 4 2
e. Fa = b. Fp =
2 2

4 0,01213 145153,2562 2 4,33092 4 0,01249 51359,51242 4,33092


= =
2 (4,18 108 (62,5)2 0,03392 2 (4,18 108 (62,5)2 0,115

= 0,03999 ft =0,0015197 ft

V = 3600
145153,2562
= 3600 62,5

= 0,64512 fps
2
ft = 3 x (2)
0,64512
= 3 x (2 32,2 )

= 0,0064624

(+) +
f. Pa = ( ) c. Pp = ( )
144 144
(0,03999+0.0064624)62,5 0,0015197+ 62,5
= ( ) = ( )
144 144

= 0,02016 psi = 0,4340 psi


Analisa Percobaan
Pada percobaan kali ini yaitu penukar kalor dengan menggunakan alat Heat
Exchanger Type Double Pipe. Fluida yang digunakan merupakan air, dimana fluida panas
mengalir pada bagian outer pipe atau annulus, sedangkan fluida dingin mengalir pada bagian
inner pipe. Fluida panas yang mengalir dipanaskan pada bak penampungngnya dengan
menggunakan heater dan fluida dingin didapatkan dari cooler. Laju alir yang digunakan
untuk fluida panas mulai dari 3 sampai 9 L/min dan laju alir untuk fluida dingin dikonstankan
yaitu 4 L/min.
Jenis aliran yang digunakan pada percobaan kali ini yaitu cocurrent yang artinya
fluida panas dan fluida dingin mengalir secara searah dan tidak berlawanan. Pada alat
penukar kalor akan terjadi perubahan suhu saat fluida masuk dan fluida keluar, dimana suhu
fluida panas masuk lebih tinggi dari pada suhu fluida panas keluar dan suhu fluida dingin
masuk lebih rendah dari pada suhu fluida dingin keluar. Hal ini menunjukan terjadinya
perpindahan kalor pada kedua fluida tersebut.
Pada percobaan ini juga didapatkan nilai penurunan tekanan pada pipa annulus dan
inner pipe, dimana hasil penurunan tekanan pada kedua pipa tersebut tidak melebihi 10 Psi
yang berarti bahwa alat tersebut masih dapat berfungsi dengan baik untuk menukarkan kalor.

Kesimpulan
Dari hasil percobaan dapat disimpulkan bahwa:
1. Adanya 2 aliran fluida yang berbeda pada suaru alat He, yang satu mengalir pada bagian
anulus yaitu fluuida panas dan yang satunya fluida dingin mengalir pada inner pipe.
2. Aliran yang digunakan yaitu cocurrent dimana fluida panas dan fluida dingin mengalir
secara searah dan tidak berlawanan.
3. Semakin tinggi laju alir yang digunakan maka nilai penurunan tekanan akan semakin
besar.
4. Pada laju alir konstan nilai penurunan tekanan adalah sama.
5. Berdasarkan nilai penurunan tekanan yang didapatkan, alat Heat Exchanger Type Double
Pipe yang digunakan masih dapat berfungsi dengan baik, karena didapatkan nilai
penurunan tekanan yang tidak lebih dari 10 Psi.

Daftar Pustaka
Tim Laboratorium Kimia. 2016. Penuntun Praktikum Satuan Operasi 2. Palembang: POLSRI

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