Analisis Pemompaan dan Desain Pipa
Analisis Pemompaan dan Desain Pipa
Fungsi
A. Kondisi Pemompaan
Suhu (T) = 72.75 C
Tekanan = 1 atm
= 5.885978402 m3/jam
= 0.001634994 m3/detik
C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0495 m
= 1.9506 in
IPS = 2 in
Schedule No. = 40
Diameter Luar (OD) = 2.38 in 0.060452 m
Diameter dalam (ID) = 2.067 in 0.0525018 m
Luas Penampang (at) = 3.35 in2 0.0021608 m2
= /( )
= (0,49869
/)/978,0112
= 0.0016350 m3/det
= 5.886 m3/jam
= /
=
0,0005099/0.00096
75
= 0.7567 m/det
Reynold Number :
Re= (l x V x ID )/l
= 96386.7
Sehingga /D (kekasaran relative) = 0.0009
Besarnya Faktor Friksi = 0.024 (Brown. Fig.125 hal 140)
Panjang Le = 21.3360 m
Panjang pipa lurus (L) = 31.3360 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 52.6720
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2
= ((21))/
= ((1033210332)/2)/
(1229,431 /3)
= 0
2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :
= ( 2 ^2 1 ^2)/
(2.)
= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.02918262
3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
8
4. Friction Head :
= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 0.7027 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 8.7318 m = 28.6478 ft
Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 28.6478 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 25.90 gpm
= ( () ^0,5)/ () ^0,75
= 719.210076 rpm
Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-Vane field
Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =
BHP = /
= 0,1646/0,80
= 0.46130321 Hp
0.000645
m
dial-Vane field
ft3/det
0.8
POMPA (P-01)
Fungsi
R-01
M-01
Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm
= 15.86020966 m3/jam
= 0.004405614 m3/detik
C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0778 m
= 3.0631 in
IPS = 3 in
Schedule No. = 40
Diameter Luar (OD) = 3.5 in 0.0889 m
Diameter dalam (ID) = 3.068 in 0.0779272 m
Luas Penampang (at) = 7.38 in2 0.0047601 m2
= /( )
= (0,49869
/)/978,0112
= 0.0044056 m3/det
= 15.860 m3/jam
= /
=
0,0005099/0.00096
75
= 0.9255 m/det
Reynold Number :
Re= (l x V x ID )/l
= 86438.3
Sehingga /D (kekasaran relative) = 0.0006
Besarnya Faktor Friksi = 0.023 (Brown. Fig.125 hal 140)
Panjang Le = 34.1376 m
Panjang pipa lurus (L) = 44.1376 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 78.2752
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2
= ((21))/
= ((1033210332)/2)/
(1229,431 /3)
= 0
2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :
= ( 2 ^2 1 ^2)/
(2.)
= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.04365979
3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
2
4. Friction Head :
= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 1.0087 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 3.0523 m = 10.0142 ft
Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 10.0142 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 69.78 gpm
= ( () ^0,5)/ () ^0,75
= 2596.9141 rpm
Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-Vane field
Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =
BHP = /
= 0,1646/0,80
= 0.36478522 Hp
0.000645
m
dial-Vane field
ft3/det
0.8
POMPA (P-01)
Fungsi
R-01
M-01
Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm
= 15.86020966 m3/jam
= 0.004405614 m3/detik
C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0778 m
= 3.0631 in
IPS = 3 in
Schedule No. = 40
Diameter Luar (OD) = 3.5 in 0.0889 m
Diameter dalam (ID) = 3.068 in 0.0779272 m
Luas Penampang (at) = 7.38 in2 0.0047601 m2
= /( )
= (0,49869
/)/978,0112
= 0.0044056 m3/det
= 15.860 m3/jam
= /
=
0,0005099/0.00096
75
= 0.9255 m/det
Reynold Number :
Re= (l x V x ID )/l
= 86438.3
Sehingga /D (kekasaran relative) = 0.0006
Besarnya Faktor Friksi = 0.023 (Brown. Fig.125 hal 140)
Jumlah 34.1376
Panjang Le = 34.1376 m
Panjang pipa lurus (L) = 44.1376 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 78.2752
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2
= ((21))/
= ((1033210332)/2)/
(1229,431 /3)
= 0
2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :
= ( 2 ^2 1 ^2)/
(2.)
= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.04365979
3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
3.5
4. Friction Head :
= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 1.0087 m
Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 14.9354 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 69.78 gpm
= ( () ^0,5)/ () ^0,75
= 1924.22355 rpm
Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Francis-Screw field
Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =
BHP = /
= 0,1646/0,80
= 0.54405146 Hp
0.000645
m
ncis-Screw field
ft3/det
0.8
POMPA (P-01)
Fungsi
R-01
M-01
Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm
= 0.208909402 m3/jam
= 5.80304E-05 m3/detik
C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0111 m
= 0.4365 in
IPS = 0.375 in
Schedule No. = 40
Diameter Luar (OD) = 0.675 in 0.017145 m
Diameter dalam (ID) = 0.493 in 0.0125222 m
Luas Penampang (at) = 0.192 in2 0.0001238 m2
= /( )
= (0,49869
/)/978,0112
= 0.0000580 m3/det
= 0.209 m3/jam
= /
=
0,0005099/0.00096
75
= 0.4686 m/det
Reynold Number :
Re= (l x V x ID )/l
= 7032.4
Sehingga /D (kekasaran relative) = 0.002
Besarnya Faktor Friksi = 0.039 (Brown. Fig.125 hal 140)
Panjang Le = 6.3398 m
Panjang pipa lurus (L) = 16.3398 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 22.6797
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2
= ((21))/
= ((1033210332)/2)/
(1229,431 /3)
= 0
2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :
= ( 2 ^2 1 ^2)/
(2.)
= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.01119155
3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
2
4. Friction Head :
= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 0.7905 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 2.8017 m = 9.1920 ft
Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 9.1920 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 0.92 gpm
= ( () ^0,5)/ () ^0,75
= 317.824547 rpm
Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-vane field
Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =
BHP = /
= 0,1646/0,80
= 0.00683614 Hp
0.000645
m
ft3/det
0.8
POMPA (P-01)
Fungsi
R-01
M-01
Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm
= 0.189917628 m3/jam
= 5.27549E-05 m3/detik
C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0106 m
= 0.4182 in
IPS = 0.375 in
Schedule No. = 40
Diameter Luar (OD) = 0.675 in 0.017145 m
Diameter dalam (ID) = 0.493 in 0.0125222 m
Luas Penampang (at) = 0.192 in2 0.0001238 m2
= /( )
= (0,49869
/)/978,0112
= 0.0000528 m3/det
= 0.190 m3/jam
= /
=
0,0005099/0.00096
75
= 0.4260 m/det
Reynold Number :
Re= (l x V x ID )/l
= 6393.1
Sehingga /D (kekasaran relative) = 0.002
Besarnya Faktor Friksi = 0.048 (Brown. Fig.125 hal 140)
Panjang Le = 6.3398 m
Panjang pipa lurus (L) = 16.3398 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 22.6797
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2
= ((21))/
= ((1033210332)/2)/
(1229,431 /3)
= 0
2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :
= ( 2 ^2 1 ^2)/
(2.)
= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.00924921
3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
2
4. Friction Head :
= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 0.8041 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 2.8133 m = 9.2301 ft
Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 9.2301 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 0.84 gpm
= ( () ^0,5)/ () ^0,75
= 302.094072 rpm
Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-vane field
Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =
BHP = /
= 0,1646/0,80
= 0.00624046 Hp
0.000645
m
ft3/det
0.8
POMPA (P-01)
Fungsi
R-01
M-01
Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm
= 2.454919958 m3/jam
= 0.000681922 m3/detik
C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0336 m
= 1.3229 in
IPS = 1.25 in
Schedule No. = 40
Diameter Luar (OD) = 1.66 in 0.042164 m
Diameter dalam (ID) = 1.38 in 0.035052 m
Luas Penampang (at) = 1.5 in2 0.0009675 m2
= /( )
= (0,49869
/)/978,0112
= 0.0006819 m3/det
= 2.455 m3/jam
= /
=
0,0005099/0.00096
75
= 0.7048 m/det
Reynold Number :
Re= (l x V x ID )/l
= 29609.0
Sehingga /D (kekasaran relative) = 0.0015
Besarnya Faktor Friksi = 0.032 (Brown. Fig.125 hal 140)
Panjang Le = 17.0688 m
Panjang pipa lurus (L) = 27.0688 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 44.1376
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2
= ((21))/
= ((1033210332)/2)/
(1229,431 /3)
= 0
2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :
= ( 2 ^2 1 ^2)/
(2.)
= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.02532029
3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
2
4. Friction Head :
= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 1.0203 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 3.0456 m = 9.9921 ft
Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 9.9921 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 10.80 gpm
= ( () ^0,5)/ () ^0,75
= 1023.38912 rpm
Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-vane field
Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =
BHP = /
= 0,1646/0,80
= 0.08519514 Hp
0.000645
m
ft3/det
0.8