0% found this document useful (0 votes)
83 views90 pages

Analisis Pemompaan dan Desain Pipa

1. This document provides specifications for pump P-01, including operating conditions, fluid properties, pipe sizing calculations, and pump selection. 2. Key parameters include a flow rate of 15.86 m3/hr, total dynamic head of 8.7318 m, and selection of a 0.5 hp induction motor driving a radial-vane pump. 3. Detailed calculations are shown for pipe diameter, velocity, Reynolds number, friction loss, equivalent length, and pump power requirement.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
83 views90 pages

Analisis Pemompaan dan Desain Pipa

1. This document provides specifications for pump P-01, including operating conditions, fluid properties, pipe sizing calculations, and pump selection. 2. Key parameters include a flow rate of 15.86 m3/hr, total dynamic head of 8.7318 m, and selection of a 0.5 hp induction motor driving a radial-vane pump. 3. Detailed calculations are shown for pipe diameter, velocity, Reynolds number, friction loss, equivalent length, and pump power requirement.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

POMPA (P-01)

Fungsi

A. Kondisi Pemompaan
Suhu (T) = 72.75 C
Tekanan = 1 atm

Komponen BM Kmol/jam Kg/jam rho xi


H2O 18 746.7852 5784.183233 0.98270548 1 0.9827054804

Waktu Pengosongan mobil = 20 menit 0.3333333333


Kebutuhan Air = 5784.18323 kg/jam 1.6067175648 kg/detik
Densitas Campuran = 0.98271 kg/L
= 982.7055 kg/m3

Massa yang akan dipompa :


Kecepatan massa =
(20163,202 / )/(1002,1205 /3)

= 5.885978402 m3/jam
= 0.001634994 m3/detik

Viscositas bahan = 0,388 cp x 0,0007 (lb/ft det )/cp


0,000272
= /( ) (1 )/2,2 (1 )/0,3048 0.0002716 1.0691257

= 0.000405035 kg/m det

B. Penetuan Titik pemompaan


Titik 1 (suction)
. Tinggi Suction head (Z1) = 1m
. Tekanan Suction Head = 1 atm
Titik 2 Discharge :
. Tinggi Discharge head = 9m
. Tekanan Discharge head = 1 atm

C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0495 m
= 1.9506 in

Q : m3/det laju alir pompa = 0.00163499

maka dipakai Pipa Standar (KERN, 1983)

IPS = 2 in
Schedule No. = 40
Diameter Luar (OD) = 2.38 in 0.060452 m
Diameter dalam (ID) = 2.067 in 0.0525018 m
Luas Penampang (at) = 3.35 in2 0.0021608 m2

Kecepatan Volume Cairan :

= /( )

= (0,49869
/)/978,0112
= 0.0016350 m3/det
= 5.886 m3/jam

Kecepatan Linier cairan dalam Pipa :

= /

=
0,0005099/0.00096
75
= 0.7567 m/det

Reynold Number :

Re= (l x V x ID )/l

Re= (0,987 /^3 x 0,5270 / x 0,035052 m )/(0,0103 /(^3 ))

= 96386.7
Sehingga /D (kekasaran relative) = 0.0009
Besarnya Faktor Friksi = 0.024 (Brown. Fig.125 hal 140)

D. Menghitung panjang ekuivalent (Le) dan panjang pipa (L) :


dari Brown, G.S., 1987, Chem. Eng., March 16, 1987 diperoleh :

Le (ft) Jumlah Le (ft) L (m)


Sudden Enlargement 3 1 3 0.9144
Sudden Contraction 2 1 2 0.6096
Standard Elbow 5 3 15 4.5720
Gate Valve open
50 1 50 15.2400
Jumlah 21.3360

Panjang Le = 21.3360 m
Panjang pipa lurus (L) = 31.3360 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 52.6720
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2

= ((21))/

= ((1033210332)/2)/
(1229,431 /3)
= 0

2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :

= ( 2 ^2 1 ^2)/
(2.)

= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.02918262

3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
8

4. Friction Head :

= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 0.7027 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 8.7318 m = 28.6478 ft

Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 28.6478 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 25.90 gpm

= ( () ^0,5)/ () ^0,75

= (1750 (8,08) ^0,5)/ (24,86) ^0,75

= 719.210076 rpm

Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-Vane field

Brake Horse Power :


Debit Cairan (Q) = 5.886 m3/jam = 207.8614 ft3/jam 0.0577393
Total Head = 28.6478 ft
effisiensi = 0.5 (Towlerr Sinnotp, 625)
r = 982.7055 kg/m3 982705.5 g/m3
= 2166.49473 lb/m3 61.35641 lb/ft3
BHP= (Q x H x )/eff
BHP= (0,018 ft3/det x 24,8622ft x
61,0633lb/ft3)/0,60

= 202.979322 lb ft/det 0.0018181


= 0.3690 Hp

Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =

BHP = /

= 0,1646/0,80

= 0.46130321 Hp

Motor Standard : Dipilih motor induksi


Digunakan Motor standar dengan daya : 0,5 Hp ( Ludwig, hal 331)
Peter and Timmerhouse :

0.000645
m
dial-Vane field

ft3/det
0.8
POMPA (P-01)

Fungsi

R-01

M-01

Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm

Komponen BM Kmol/jam Kg/jam rho xi


H2O 18 746.7852 16225.20046 1.02301299 1 1.0230129872

Waktu Pengosongan mobil = 20 menit 0.3333333333


Kebutuhan Air = 16225.2005 kg/jam 4.5070001276 kg/detik
Densitas Campuran = 1.023 kg/L
= 1023 kg/m3

Massa yang akan dipompa :


Kecepatan massa =
(20163,202 / )/(1002,1205 /3)

= 15.86020966 m3/jam
= 0.004405614 m3/detik

Viscositas bahan = 0,8177 cp x 0,0007 (lb/ft det )/cp


0,000272
= /( ) (1 )/2,2 (1 )/0,3048 0.00057239 1.0691257

= 0.0008536 kg/m det

B. Penetuan Titik pemompaan


Titik 1 (suction)
. Tinggi Suction head (Z1) = 1m
. Tekanan Suction Head = 1 atm
Titik 2 Discharge :
. Tinggi Discharge head = 3m
. Tekanan Discharge head = 1 atm

C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0778 m
= 3.0631 in

Q : m3/det laju alir pompa = 0.00440561

maka dipakai Pipa Standar (KERN, 1983)

IPS = 3 in
Schedule No. = 40
Diameter Luar (OD) = 3.5 in 0.0889 m
Diameter dalam (ID) = 3.068 in 0.0779272 m
Luas Penampang (at) = 7.38 in2 0.0047601 m2

Kecepatan Volume Cairan :

= /( )

= (0,49869
/)/978,0112
= 0.0044056 m3/det
= 15.860 m3/jam

Kecepatan Linier cairan dalam Pipa :

= /

=
0,0005099/0.00096
75
= 0.9255 m/det

Reynold Number :

Re= (l x V x ID )/l

Re= (0,987 /^3 x 0,5270 / x 0,035052 m )/(0,0103 /(^3 ))

= 86438.3
Sehingga /D (kekasaran relative) = 0.0006
Besarnya Faktor Friksi = 0.023 (Brown. Fig.125 hal 140)

D. Menghitung panjang ekuivalent (Le) dan panjang pipa (L) :


dari Brown, G.S., 1987, Chem. Eng., March 16, 1987 diperoleh :

Sudden Le (ft) Jumlah Le (ft) L (m)


Enlargem
Sudden 5 1 5 1.5240
ent
Contracti 3 1 3 0.9144
Standard
Gate
on
Elbow 8 3 24 7.3152
Valve
80 1 80 24.3840
open
Jumlah 34.1376

Panjang Le = 34.1376 m
Panjang pipa lurus (L) = 44.1376 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 78.2752
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2

= ((21))/

= ((1033210332)/2)/
(1229,431 /3)
= 0

2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :

= ( 2 ^2 1 ^2)/
(2.)

= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.04365979

3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
2

4. Friction Head :

= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 1.0087 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 3.0523 m = 10.0142 ft

Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 10.0142 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 69.78 gpm

= ( () ^0,5)/ () ^0,75

= (1750 (8,08) ^0,5)/ (24,86) ^0,75

= 2596.9141 rpm

Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-Vane field

Brake Horse Power :


Debit Cairan (Q) = 5.886 m3/jam = 560.098 ft3/jam 0.1555828
Total Head = 10.0142 ft
effisiensi = 0.62 (Towlerr Sinnotp, 625)
r = 1023.0130 kg/m3 1023013 g/m3
= 2255.35757 lb/m3 63.87306 lb/ft3
BHP= (Q x H x )/eff
BHP= (0,018 ft3/det x 24,8622ft x
61,0633lb/ft3)/0,60

= 160.510169 lb ft/det 0.0018181


= 0.2918 Hp

Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =

BHP = /

= 0,1646/0,80

= 0.36478522 Hp

Motor Standard : Dipilih motor induksi


Digunakan Motor standar dengan daya : 0,5 Hp ( Ludwig, hal 331)
Peter and Timmerhouse :

0.000645
m
dial-Vane field

ft3/det
0.8
POMPA (P-01)

Fungsi

R-01

M-01

Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm

Komponen BM Kmol/jam Kg/jam rho xi


H2O 18 746.7852 16225.20046 1.02301299 1 1.0230129872

Waktu Pengosongan mobil = 20 menit 0.3333333333


Kebutuhan Air = 16225.2005 kg/jam 4.5070001276 kg/detik
Densitas Campuran = 1.023 kg/L
= 1023 kg/m3

Massa yang akan dipompa :


Kecepatan massa =
(20163,202 / )/(1002,1205 /3)

= 15.86020966 m3/jam
= 0.004405614 m3/detik

Viscositas bahan = 0,8177 cp x 0,0007 (lb/ft det )/cp


0,000272
= /( ) (1 )/2,2 (1 )/0,3048 0.00057239 1.0691257

= 0.0008536 kg/m det

B. Penetuan Titik pemompaan


Titik 1 (suction)
. Tinggi Suction head (Z1) = 1m
. Tekanan Suction Head = 1 atm
Titik 2 Discharge :
. Tinggi Discharge head = 4.5 m
. Tekanan Discharge head = 1 atm

C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0778 m
= 3.0631 in

Q : m3/det laju alir pompa = 0.00440561

maka dipakai Pipa Standar (KERN, 1983)

IPS = 3 in
Schedule No. = 40
Diameter Luar (OD) = 3.5 in 0.0889 m
Diameter dalam (ID) = 3.068 in 0.0779272 m
Luas Penampang (at) = 7.38 in2 0.0047601 m2

Kecepatan Volume Cairan :

= /( )

= (0,49869
/)/978,0112
= 0.0044056 m3/det
= 15.860 m3/jam

Kecepatan Linier cairan dalam Pipa :

= /

=
0,0005099/0.00096
75
= 0.9255 m/det

Reynold Number :

Re= (l x V x ID )/l

Re= (0,987 /^3 x 0,5270 / x 0,035052 m )/(0,0103 /(^3 ))

= 86438.3
Sehingga /D (kekasaran relative) = 0.0006
Besarnya Faktor Friksi = 0.023 (Brown. Fig.125 hal 140)

D. Menghitung panjang ekuivalent (Le) dan panjang pipa (L) :


dari Brown, G.S., 1987, Chem. Eng., March 16, 1987 diperoleh :

Le (ft) Jumlah Le (ft) L (m)


Sudden
Enlargem 5 1 5 1.5240
ent
Sudden
Contracti 3 1 3 0.9144
on
Standard
Elbow 8 3 24 7.3152
Gate
Valve
80 1 80 24.3840
open

Jumlah 34.1376

Panjang Le = 34.1376 m
Panjang pipa lurus (L) = 44.1376 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 78.2752
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2

= ((21))/

= ((1033210332)/2)/
(1229,431 /3)
= 0

2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :

= ( 2 ^2 1 ^2)/
(2.)

= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.04365979

3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
3.5
4. Friction Head :

= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 1.0087 m

Total Head Pompa :


H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 4.5523 m = 14.9354 ft

Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 14.9354 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 69.78 gpm

= ( () ^0,5)/ () ^0,75

= (1750 (8,08) ^0,5)/ (24,86) ^0,75

= 1924.22355 rpm

Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Francis-Screw field

Brake Horse Power :


Debit Cairan (Q) = 5.886 m3/jam = 560.098 ft3/jam 0.1555828
Total Head = 14.9354 ft
effisiensi = 0.62 (Towlerr Sinnotp, 625)
r = 1023.0130 kg/m3 1023013 g/m3
= 2255.35757 lb/m3 63.87306 lb/ft3
BHP= (Q x H x )/eff
BHP= (0,018 ft3/det x 24,8622ft x
61,0633lb/ft3)/0,60

= 239.389612 lb ft/det 0.0018181


= 0.4352 Hp

Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =

BHP = /

= 0,1646/0,80
= 0.54405146 Hp

Motor Standard : Dipilih motor induksi


Digunakan Motor standar dengan daya : 0,75 Hp ( Ludwig, hal 331)
Peter and Timmerhouse :

0.000645
m
ncis-Screw field

ft3/det
0.8
POMPA (P-01)

Fungsi

R-01

M-01

Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm

Komponen BM Kmol/jam Kg/jam rho xi


H2O 18 746.7852 213.7170309 1.02301299 1 1.0230129872

Waktu Pengosongan mobil = 20 menit 0.3333333333


Kebutuhan Air = 213.717031 kg/jam 0.0593658419 kg/detik
Densitas Campuran = 1.023 kg/L
= 1023 kg/m3

Massa yang akan dipompa :


Kecepatan massa =(20163,202 / )/(1002,1205 /3)

= 0.208909402 m3/jam
= 5.80304E-05 m3/detik

Viscositas bahan = 0,8177 cp x 0,0007 (lb/ft det )/cp


0,000272
= /( ) (1 )/2,2 (1 )/0,3048 0.00057239 1.0691257

= 0.0008536 kg/m det

B. Penetuan Titik pemompaan


Titik 1 (suction)
. Tinggi Suction head (Z1) = 1m
. Tekanan Suction Head = 1 atm
Titik 2 Discharge :
. Tinggi Discharge head = 3m
. Tekanan Discharge head = 1 atm

C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0111 m
= 0.4365 in

Q : m3/det laju alir pompa = 5.803E-05

maka dipakai Pipa Standar (KERN, 1983)

IPS = 0.375 in
Schedule No. = 40
Diameter Luar (OD) = 0.675 in 0.017145 m
Diameter dalam (ID) = 0.493 in 0.0125222 m
Luas Penampang (at) = 0.192 in2 0.0001238 m2

Kecepatan Volume Cairan :

= /( )

= (0,49869
/)/978,0112
= 0.0000580 m3/det
= 0.209 m3/jam

Kecepatan Linier cairan dalam Pipa :

= /

=
0,0005099/0.00096
75
= 0.4686 m/det

Reynold Number :

Re= (l x V x ID )/l

Re= (0,987 /^3 x 0,5270 / x 0,035052 m )/(0,0103 /(^3 ))

= 7032.4
Sehingga /D (kekasaran relative) = 0.002
Besarnya Faktor Friksi = 0.039 (Brown. Fig.125 hal 140)

D. Menghitung panjang ekuivalent (Le) dan panjang pipa (L) :


dari Brown, G.S., 1987, Chem. Eng., March 16, 1987 diperoleh :

Le (ft) Jumlah Le (ft) L (m)


Sudden Enlargement 0.8 1 0.8 0.2438
Sudden Contraction 0.5 1 0.5 0.1524
Standard Elbow 1.5 3 4.5 1.3716
Gate Valve open 15 1 15 4.5720
Jumlah 6.3398

Panjang Le = 6.3398 m
Panjang pipa lurus (L) = 16.3398 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 22.6797
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2

= ((21))/

= ((1033210332)/2)/
(1229,431 /3)
= 0

2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :

= ( 2 ^2 1 ^2)/
(2.)

= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.01119155

3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
2

4. Friction Head :

= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 0.7905 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 2.8017 m = 9.1920 ft

Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 9.1920 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 0.92 gpm

= ( () ^0,5)/ () ^0,75

= (1750 (8,08) ^0,5)/ (24,86) ^0,75

= 317.824547 rpm

Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-vane field

Brake Horse Power :


Debit Cairan (Q) = 5.886 m3/jam = 7.377566 ft3/jam 0.0020493
Total Head = 9.1920 ft
effisiensi = 0.4 (Towlerr Sinnotp, 625)
r = 1023.0130 kg/m3 1023013 g/m3
= 2255.35757 lb/m3 63.87306 lb/ft3
BHP= (Q x H x )/eff
BHP= (0,018 ft3/det x 24,8622ft x
61,0633lb/ft3)/0,60

= 3.00798882 lb ft/det 0.0018181


= 0.0055 Hp

Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =

BHP = /

= 0,1646/0,80

= 0.00683614 Hp

Motor Standard : Dipilih motor induksi


Digunakan Motor standar dengan daya : 0,5 Hp ( Ludwig, hal 331)
and Timmerhouse :

0.000645
m
ft3/det
0.8
POMPA (P-01)

Fungsi

R-01

M-01

Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm

Komponen BM Kmol/jam Kg/jam rho xi


H2O 18 10.793788889 194.2882 1.02301299 1 1.0230129872

Waktu Pengosongan mobil = 20 menit 0.3333333333


Kebutuhan Air = 194.2882 kg/jam 0.0539689444 kg/detik
Densitas Campuran = 1.023 kg/L
= 1023 kg/m3

Massa yang akan dipompa :


Kecepatan massa =(20163,202 / )/(1002,1205 /3)

= 0.189917628 m3/jam
= 5.27549E-05 m3/detik

Viscositas bahan = 0,8177 cp x 0,0007 (lb/ft det )/cp


0,000272
= /( ) (1 )/2,2 (1 )/0,3048 0.00057239 1.0691257

= 0.0008536 kg/m det

B. Penetuan Titik pemompaan


Titik 1 (suction)
. Tinggi Suction head (Z1) = 1m
. Tekanan Suction Head = 1 atm
Titik 2 Discharge :
. Tinggi Discharge head = 3m
. Tekanan Discharge head = 1 atm

C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0106 m
= 0.4182 in

Q : m3/det laju alir pompa = 5.2755E-05

maka dipakai Pipa Standar (KERN, 1983)

IPS = 0.375 in
Schedule No. = 40
Diameter Luar (OD) = 0.675 in 0.017145 m
Diameter dalam (ID) = 0.493 in 0.0125222 m
Luas Penampang (at) = 0.192 in2 0.0001238 m2

Kecepatan Volume Cairan :

= /( )

= (0,49869
/)/978,0112
= 0.0000528 m3/det
= 0.190 m3/jam

Kecepatan Linier cairan dalam Pipa :

= /

=
0,0005099/0.00096
75
= 0.4260 m/det

Reynold Number :

Re= (l x V x ID )/l

Re= (0,987 /^3 x 0,5270 / x 0,035052 m )/(0,0103 /(^3 ))

= 6393.1
Sehingga /D (kekasaran relative) = 0.002
Besarnya Faktor Friksi = 0.048 (Brown. Fig.125 hal 140)

D. Menghitung panjang ekuivalent (Le) dan panjang pipa (L) :


dari Brown, G.S., 1987, Chem. Eng., March 16, 1987 diperoleh :

Le (ft) Jumlah Le (ft) L (m)


Sudden Enlargement 0.8 1 0.8 0.2438
Sudden Contraction 0.5 1 0.5 0.1524
Standard Elbow 1.5 3 4.5 1.3716
Gate Valve open 15 1 15 4.5720
Jumlah 6.3398

Panjang Le = 6.3398 m
Panjang pipa lurus (L) = 16.3398 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 22.6797
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2

= ((21))/

= ((1033210332)/2)/
(1229,431 /3)
= 0

2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :

= ( 2 ^2 1 ^2)/
(2.)

= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.00924921

3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
2

4. Friction Head :

= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 0.8041 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 2.8133 m = 9.2301 ft

Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 9.2301 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 0.84 gpm

= ( () ^0,5)/ () ^0,75

= (1750 (8,08) ^0,5)/ (24,86) ^0,75

= 302.094072 rpm

Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-vane field

Brake Horse Power :


Debit Cairan (Q) = 5.886 m3/jam = 6.706878 ft3/jam 0.001863
Total Head = 9.2301 ft
effisiensi = 0.4 (Towlerr Sinnotp, 625)
r = 1023.0130 kg/m3 1023013 g/m3
= 2255.35757 lb/m3 63.87306 lb/ft3
BHP= (Q x H x )/eff
BHP= (0,018 ft3/det x 24,8622ft x
61,0633lb/ft3)/0,60

= 2.74588292 lb ft/det 0.0018181


= 0.0050 Hp

Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =

BHP = /

= 0,1646/0,80

= 0.00624046 Hp

Motor Standard : Dipilih motor induksi


Digunakan Motor standar dengan daya : 0,5 Hp ( Ludwig, hal 331)
and Timmerhouse :

0.000645
m
ft3/det
0.8
POMPA (P-01)

Fungsi

R-01

M-01

Z1 Z2
A. Kondisi Pemompaan
Suhu (T) = 30 C
Tekanan = 1 atm

Komponen BM Kmol/jam Kg/jam rho xi


H2O 18 139.52305556 2511.415 1.02301299 1 1.0230129872

Waktu Pengosongan mobil = 20 menit 0.3333333333


Kebutuhan Air = 2511.415 kg/jam 0.6976152778 kg/detik
Densitas Campuran = 1.023 kg/L
= 1023 kg/m3

Massa yang akan dipompa :


Kecepatan massa =(20163,202 / )/(1002,1205 /3)

= 2.454919958 m3/jam
= 0.000681922 m3/detik

Viscositas bahan = 0,8177 cp x 0,0007 (lb/ft det )/cp


0,000272
= /( ) (1 )/2,2 (1 )/0,3048 0.00057239 1.0691257

= 0.0008536 kg/m det

B. Penetuan Titik pemompaan


Titik 1 (suction)
. Tinggi Suction head (Z1) = 1m
. Tekanan Suction Head = 1 atm
Titik 2 Discharge :
. Tinggi Discharge head = 3m
. Tekanan Discharge head = 1 atm

C. Pemilihan Pipa :
Digunakan pipa Stainless Steel dengan diameter optimum didapat dari fig. 14-2 hal 498, Peter and Timmerhouse :
Diopt = 0,363 ^0,45 ^0,13
= 0.0336 m
= 1.3229 in

Q : m3/det laju alir pompa = 0.00068192

maka dipakai Pipa Standar (KERN, 1983)

IPS = 1.25 in
Schedule No. = 40
Diameter Luar (OD) = 1.66 in 0.042164 m
Diameter dalam (ID) = 1.38 in 0.035052 m
Luas Penampang (at) = 1.5 in2 0.0009675 m2

Kecepatan Volume Cairan :

= /( )

= (0,49869
/)/978,0112
= 0.0006819 m3/det
= 2.455 m3/jam

Kecepatan Linier cairan dalam Pipa :

= /

=
0,0005099/0.00096
75
= 0.7048 m/det

Reynold Number :

Re= (l x V x ID )/l

Re= (0,987 /^3 x 0,5270 / x 0,035052 m )/(0,0103 /(^3 ))

= 29609.0
Sehingga /D (kekasaran relative) = 0.0015
Besarnya Faktor Friksi = 0.032 (Brown. Fig.125 hal 140)

D. Menghitung panjang ekuivalent (Le) dan panjang pipa (L) :


dari Brown, G.S., 1987, Chem. Eng., March 16, 1987 diperoleh :

Le (ft) Jumlah Le (ft) L (m)


Sudden Enlargement 2.5 1 2.5 0.7620
Sudden Contraction 1.5 1 1.5 0.4572
Standard Elbow 4 3 12 3.6576
Gate Valve open 40 1 40 12.1920
Jumlah 17.0688

Panjang Le = 17.0688 m
Panjang pipa lurus (L) = 27.0688 m (dirancang)
Maka L+Le = 7,7114 + 64,28 = 44.1376
Menghitung Head Pompa : Energy dalam satuan meter
1. Pressure Head :
Tekanan asal (P1) = 1 atm 10332 kg/m2
Tekanan tujuan (P2)= 1 atm 10332 kg/m2

= ((21))/

= ((1033210332)/2)/
(1229,431 /3)
= 0

2. Velocity Head :
Karena aliran turbulensi, maka diasumsikan tidak terjadi penurunan kecepatan linear.
Sehingga :

= ( 2 ^2 1 ^2)/
(2.)

= ( 0,5270 ^2
0^2)/(2 9.81 /)
= 0.02532029

3. Static Head :
Hs = Z2 - Z1
Hs = 9 - 1
2

4. Friction Head :

= ( (+) ^2)/(2
)
= (0.036 (47,0312) 0,527
^2)/(2 9,81 0,03505)
= 1.0203 m
Total Head Pompa :
H = Hp + Hv + Hs + Hf
= 0 + 0 + 9 + 2,6975
= 3.0456 m = 9.9921 ft

Spesific Speed :
Putaran pompa (n) = 1750
Head Total (H) = 9.9921 ft
Debit Cairan = 0,0005099 m3/detik x 1000 x 0,264 x 60
= 10.80 gpm

= ( () ^0,5)/ () ^0,75

= (1750 (8,08) ^0,5)/ (24,86) ^0,75

= 1023.38912 rpm

Dari fig 3-47 ludwig vol 1 digunakan pompa recriprocating dengan tipe Radial-vane field

Brake Horse Power :


Debit Cairan (Q) = 5.886 m3/jam = 86.69468 ft3/jam 0.0240819
Total Head = 9.9921 ft
effisiensi = 0.41 (Towlerr Sinnotp, 625)
r = 1023.0130 kg/m3 1023013 g/m3
= 2255.35757 lb/m3 63.87306 lb/ft3
BHP= (Q x H x )/eff
BHP= (0,018 ft3/det x 24,8622ft x
61,0633lb/ft3)/0,60

= 37.4869518 lb ft/det 0.0018181


= 0.0682 Hp

Besarnya Effisiensi motor (fig. 14,38, Peter Timmerhaus hal 521) Eff =

BHP = /

= 0,1646/0,80

= 0.08519514 Hp

Motor Standard : Dipilih motor induksi


Digunakan Motor standar dengan daya : 0,5 Hp ( Ludwig, hal 331)
and Timmerhouse :

0.000645
m
ft3/det
0.8

You might also like