Tec022 6000
Tec022 6000
Intelligenttankgaugewithhighaccuracyliquidlevel,interface
level,density&densityprofilemeasurementsforbulkliquid
storageapplications
SoftwareVersion4.27f
Highlights
Measuresliquidtoanaccuracyof+/0.7mm
Measurestwoclearinterfacelevelsandspecificgravityofupto
threeliquidphases
ProfilingofIiquiddensitythroughoutthetank(tankprofile)and
upperlayer(I/Fprofile)
Wettedpartsarecompletelyseparatedfromtheelectroniccircuit
Tanktopmountingwith3flangeweighingonly12kg(aluminum
version)
Widerangeofoutputsignals,includingSakuraV1RS485
(MODBUS),MarkSpace,EnrafBPMprotocol
Materialandpressureratingofthewettedpartscanbeselected
accordingtotheapplication
Suitableforatmosphericandhighpressureapplicationsupto355
psi(24.5bar)
Directconnectionofspotoraveragetemperatureprobes
Builtincalibrationwindowcapabilities
FM&CSAapprovedforuseinhazardousareas
NMIApprovedforcustodytransferapplications
SIL2Certifiedwithmaintenancepredictionandproactivesafety
diagnosticsoutputtosystemoperators
Application
The6005ServoTankGauge(STG)isdesignedforhighaccuracy
[Link]
applicationinclude:Oil(fuels),LPG/LNG,Chemicals,Water,and
Foods.
2-wire
i.s.
HART
Temperature
Servo
2-wire
i.s.
HART
AC Power
System
Communications
Local
Display
ExampleTankGaugingSystem
FunctionandSystemDesign todeterminethelevelvalue,whichisaccuratetoanoutstanding+/
0.7mm.
The6005STGisanintelligenttankgaugeforhighaccuracyliquid MaintenancePrediction
levelmeasurementemployingthelatestmicroprocessortechnology.
Inadditiontolevelmeasurement,the6005STGcandeterminethe 6005STGwillprovideadvancewarningofrequiredmaintenance,
interfacesbetweenthreeliquids,specificgravityoftheseliquidsand suchasreplacementofwornwire,[Link]
tankbottom.Toenableaccuratevolumecalculationthe6005STG electricalandmechanicalpartsofthe6005STGarefactorysetwithin
willacceptaninputfromeitheranaveragetemperatureprobe453x [Link]
ATCseriesoftemperaturedevices(viatwistedpaircables,HART inclockandthencompared,andregisteredintheinstrument.
protocol)orviaspottemperatureelement(via3wirePt.100RTD AutomaticDisplacerWeightCompensation
signal).Onceinstalled,allcalibrationandoperatingfunctionscanbe
madeviatheuserfriendlyMatrixprogramandtouchsensitive Thedisplacercanbecheckedforbuilduporcorrosionbycomparing
[Link] themeasuredweightofthedisplacerintheairwiththepre
4560SGM. programmeddisplacerweight.The6005STGcanbesettoperform
periodicalchecksforthedisplacerweight;anydeviationsinthe
weightwillthenbecorrectedandanalarmormemoinitiated.
AutomaticCompensationofWireLength
Whenthedisplacerismovedfromthelevelpositiontothereference
point(mechanicalstopwithintheinstrument),thecalibrationcanbe
[Link],the
[Link]
(setbythecustomer),[Link]
functioncanbeworkingmanuallyorautomaticallyinpresettime
intervals.
FieldCommunications
The6005STGhasavarietyofcommunicationprotocolsthatenables
compatibilityandconnectabilityinthefollowingtankgauging
systems:
EIA485MODBUS
DirectTorqueDetection SerialPulse(V1)
EnrafBPM
MeasuringPrinciple
Whessoematic550+OVP=Overvoltageprotection
The6005STGtankgaugingsystemisbasedontheprincipleof
[Link] MarkSpace
[Link] Controlroominterrogationandoperationarefacilitatedbyprotocol
suspendedonameasuringwirethatiswoundontoafinelygrooved conversiontovariousoutputbythe8130RemoteTerminalUnit
drumhousingwithintheinstrument. (RTU).The8130RTUisidealforlargevolumetankfarms,integrating
datafromupto160tanksensors,transmittingtoaFuelsManager
Thedrumisdrivenviacouplingmagnets,whicharecompletely
hostsystemvia4separateprotocolconvertermodules.
[Link]
wiredrumwhilsttheinnermagnetsareconnectedtothedrive
[Link],themagneticattractioncausesthe
outermagnetstoturnaswell,resultinginturningtheentiredrum
[Link]
[Link]
changesgeneratedbetweenthedrumassemblyaredetectedbya
[Link]
motorisactuatedtobalancethevoltagegeneratedbythevariations
ofmagneticfluxtoequalthereferencevoltagedefinedbythe
operatingcommand.
Whenthedisplacerisloweredandtouchestheliquid,theweightof
thedisplacerisreducedbecauseofthebuoyantforceoftheliquid.
Asaresult,thetorqueinthemagneticcouplingischangedandthis
changeismeasuredby5setsofHallsensorchips(patented)which
[Link],anindicationofthe
positionofthedisplacer,[Link]
liquidlevelrisesandfalls,thepositionofthedisplacerisadjustedby
[Link]
48 Varec,Inc.
RemoteTerminalUnit
InstallationGuidelines DisplacerDimensionsandMaterials
With stillingwell
Application
Mostapplicationscanbegeneralizedintothreerequirementcases:
Leveldata,Densitydata,orLevelandDensitydata.6005STGis
primarilyaHiaccuracyLevelmeasurementinstrument,withthe
[Link]
findingtheliquidsurfacelevel,theinterfacelevel(s)between
differentliquids,andaswellfindingthetankfloorordatumplate.
Densitymeasurementincludessinglepoint(calledspot
Floating roof tank Covered floating
measurements),aswellasprofilemeasurementsoftheentire
roof tank
liquid(s)inatank.
SurfaceLevel
Ingeneral,largerdiameterdisplacersgivehigheraccuracyunder
similarconditions.
InterfaceLevel(s)
Cylindricalshapedisplacers,withroundedtopandbottom,reduce
Fixed roof tank Spherical or theresistancewhilemovingthroughtheliquid(s).Therefore,a
bullet tank cylindricalshapeusuallyprovidessmoothermovementandfaster
interfacemeasurementscomparedtoflatbottomdisplacers,
especiallyfordensityprofilemeasurementsthatspanthefulltank
ExampleInstallations
[Link],inorderforadisplacertotraveldownthroughthe
liquid(s),thedensityofadisplacer(itsweightdividedbyitsvolume)
mustbehigherthanthedensityoftheliquid(s).Theseconditionsare
equallytruefortankbottomanddatumplatelevelapplications.
DisplacerSelection Density:
Awidevarietyofdisplacersareavailabletomeetyourapplications. Sincethedensitymeasurementisthecalculatedresultoftwoof
Properdisplacerselectionensuresoptimalperformanceand moremeasurements,adisplacerwithhighervolumewillusually
[Link] [Link]
displacerforyourapplication. recommendour50mmdiameterdisplacerfordensity
[Link],inorderforadisplacertotraveldown
throughtheliquid(s),thedensityofadisplacer(itsweightdividedby
30mm itsvolume)mustbehigherthanthedensityoftheliquid(s).
40mm
50mm
LevelandDensity:
WhenanapplicationcallsforequalimportanceplacedonbothLevel
70mm andDensitymeasurements,the50mmdiameter,cylindrical
110mm displacergivesthebestallaroundperformance.
TechnicalInformation 49
8130RTU
Smallerdiameterdisplacersareavailablewhentheprocess
[Link],whenthe110mmdiametercustody
transferapproval(PTB)displacerisselected,aseparatecalibration
andmaintenancechamberisrecommendedbetweenthe6005STG
andthetankprocessconnection. Upper I/F
Middle
Density
Middle I/F
Lower
InputandOutput Tank
Bottom
Density
Highvoltagetype:85...264VAC50/60Hz
Lowvoltagetype:20...60VDC/20...55VAC50/60Hz
I/F Profile Tank Profile
Note! Allowablevoltagesupplyisspecificallystateddependingon True average True average
[Link]. density within density throughout
Upper layer the tank
HARTInputforLocalDevices
MultidroplocalHARTprotocolmax.4devices
Level
OutputParameters
Note! Thefollowingareoutputparametersremarks!
1. Upper I/F output value can be either selected from the Density measured point
Density measured point
6005 STGs own displacer measurement or Water Bot- (2 ~ 16 points selectable) (2 ~ 16 points selectable)
tom measured value via the 4539 ATC. between level to upper I/F Throughout liquid
50 Varec,Inc.
RemoteTerminalUnit
TerminalConnections
# Function EIA485 Mark/Space
Modbus
EnrafBPM
25 26
1 L PowerSupplyAC85to264V50/60Hz
b
P_A+ P_A-
B
or
1
L
L
ARS L
24
A
DC20to62V
2
N GND
G
AC20to55V
3
N
2 N
Chan1Chan2
AL4 COM CTR2 Chan1 Chan2
23
22
-
+
21
ARS N
P_B
P_B
-
20
4
+
+
55
-
19
A/+ AL1 AL2
RC
6
18
RC AL1 AL2 AL3
B/-
7
3 G
17
8
16
9
10
15
14
ARS G
11
12
AL3
13
4 + PortB+&BNonISHART(Exd) LocalHART
tothe4560SGMandother
5 devices
6 + DigitalOutput
6005STGTerminalEnclosure RackbusRS
7 485orRemote
HART
OutputParametersCommunicationsProtocol
8 + Alarmcontact
Parameter
MODBUS
HART
WM550
ENRAF
M/S
Serial(V1)
10 + Alarmcontact
Level Yes Yes Yes Yes Yes Yes 11
Temperature(product) Yes Yes Yes Yes Yes Yes
12 + Alarmcontact
Vaportemperature Yes Yes Yes Yes
13
UpperI/F(waterlevel) Yes Yes Yes Yes Yes
MiddleI/F Yes Yes Yes 14 + Alarmcontact
26 b
TechnicalInformation 51
8130RTU
Configuration ElectronicsUpgradeKits
Part# Description
The6005STGsilluminatedliquidcrystaldisplayprovidesall
[Link],all 52013661 V1UpgradeKit
[Link],(butnot 52013662 WM550UpgradeKit
limtedto):
52013649 EnrafBPMUpgradeKit
Operationlevel;interface;spotandprofiledensity,waterdip 52013651 HartUpgradeKit
andtankbottom
52013654 I/O3UpgradeKit
Currentoutput
52013656 I/O5UpgradeKit
Relayoutput
52013658 MarkSpaceUpgradeKit
Custodytransfer
56004490 [Link]
Maintenanceprediction
70106032 OperationInput/ContactOutputUpgradeKit
Calibration
70106035 OperationInput/ContactOutputExd
Measurementunitanddecimalpoint TemperatureUpgradeKit
OperationalSecurity 70106039 HartActiveOutputUpgradeKit
Asoftwareaccesscodeorhardwareswitchcanbeenabledto 70106270 MODBUSRS485UpgradeKit
preventprogrammingchangesfromthe6005STGstouchcontrol
keypadoraremotesystem.
MountingPlatesandFlangeAdaptors
MaintenanceRecord
Part# Description
Themaintenancerecordcanbeaccessedviatheinstrumentandwill F650126 MountingPlate2to6
provideinformationofalarmdata([Link],time,alarmtype).A
memofunctionalsoallowstheuser/serviceengineertoenter F650126S StainlessSteelFlangeadaptermountingplate
maintenancedatamanually. 2to6
F650136 MountingPlate3to6
ProactiveSafetyDiagnostics
F650136S StainlessSteelFlangeadaptermountingplate
Tomeettheoilandgasindustrysdemandsforoverfillprotectionthe 3to6
[Link]
F650138 MountingPlate3to8
eventofanabnormalmeasurmentconditionthe6005STGwarnsof
mechanicalfailure,andoutputsamaximumlevelvalue,(e.g. F650138S StainlessSteelFlangeadaptermountingplate
99999.0mm)tothelocaldisplayandsystemsoftware,thereby 3to8
causinganalarmtotrigger. F650146 MountingPlate4to6
Abnormalconditionsinclude: F650146S StainlessSteelFlangeadaptermountingplate
4to6
Undertension
F650148 MountingPlate4to8
Overtension
F650148S StainlessSteelFlangeadaptermountingplate
Sensorerror 4to8
Inputerror
ThisfeatureissettoONbeforedelivery,butcanbedisabledbythe CalibrationCambersandSampleHatches
userduringconfiguration.
Part# Description
CS650110 10"CalibrationChamber,Aluminum
CS650110S 10"CalibrationChamber,SS
Accessories CS65014 4"CalibrationChamber,Aluminum
CS65014S 4"CalibrationChamber,SS
The6005STGisdesignedandmanufacturedtoprovideaccurateand
reliableoperationwithoutanintensivemaintenanceschedule. CS65016 6"CalibrationChamber,Aluminum
52 Varec,Inc.
RemoteTerminalUnit
4560ServoGaugeMonitor TechnicalSpecifications
Input Signal:LocalHARTprotocol
The4560ServoGaugeMonitorisasimple,lowcosttankside characteristics
monitorfordisplayingprimarytankgaugingdataandoperatingthe
6005STG.Mountedatthetanksideorupto3600feet(1200meters) Display Fourline,illuminateddisplay,language
selectableEnglishandJapanese
away(localHARTconnection),itprovidesindicationofmeasured
level,temperaturedataandoperatingstatus,andcansend Programming 3opticalkeysforselectionofmatrixfunctions
operatingcommandstothe6005STGfromaconvenientlocation. (touchcontrol)
6 ATEXFlameproofExdIICT4
66 mm
8 ATEX&NMiFlameproofExdIICT4*
172 mm
105 mm
CableEntry
5 A TwoNPT1/2thread
B TwoNPT1/2thread
110 mm C TwothreadPg16
D TwothreadM20
approx. 30 mm
PowerSupply
12 mm typ. 4
3 85264VAC,50/60Hz,25VA
74 mm
150 mm
approx.
200 mm
40 mm
4 2062VDC,25W:2055VAC,50/60
Hz,25VA
approx. 85 mm
30 mm
M10
Mounting
74 mm
Example of U bolt 0 None
with use of
110 mm
standard bracket 1 Withmountingbracket
Standard mounting bracket
Color
1. Electrical compartment
Suitable bolt: U bolt
9 Silver
2. Terminal box
3. LCD Plate thickness: 5 mm max.
4. Cable entry
N4560 Completeproductcode
5. Touch control
Note! *The4560SGMdisplaysonlylevelandtemperaturedata.
TechnicalInformation 53
8130RTU
Displacer
Diameter 30...50mm(dependenton
application),optional70...110mm
Material(standard) Stainlesssteel316
Material(optional) HastelloyC;PTFE
Horizontalmovement 1.23mm/mwithstandardwire
Speedofmovement 0...2500mm/min.
Environmental
Operating(Liquid) 200...+200C
temperature
Ambienttemperature 20...+60C
40...+60C(ATEXapproval)
MeasuringWire
Range 28m(optional36m)
Material(standard) Stainlesssteel316,0.15mm(standard)
HastelloyC.f0.2mm(max.16mrange)
Material(optional)
54 Varec,Inc.
RemoteTerminalUnit
FieldCommunications AnalogOutput
EIA485MODBUS Output 4...20mA,twochannelsfreelyassignablevalue
Instrument Accessedviatouchcontrol V1
address
Isolation Businputsareelectricallyisolatedfromtheother [Link] Maximum10instrumentsperloop
electronics Baudrate 3,300BPS
Version 2relayswithpotentialfreechangeovercontacts,
WM550
assignabletoLevel
[Link] Maximum15instrumentsperloop(toRTU) Hysteresis Switchpointsandswitchinghysteresisfreely
Baudrate 1,200/2,400bits,selectable adjustable,residualcurrentfailsafemode:
minimumormaximum,selectable
Cable Twowire,twistedcablewithscreening
Switching Umax.DC200V/AC200Vpp,0.5A
Distance Dependingonspecifications capacity Imax.0.5ACorpeakAC
Topology Serialbus,treestructure Pmax.15W/VA
TechnicalInformation 55
8130RTU
ProductDimensions
338 5
4
C
A
D
1
Max. 33m m
301 5
2 3
293 5
11
10 99 5
7
for 8 holes flange
8
56 Varec,Inc.
RemoteTerminalUnit
OrderCodes
PressureRating,DrumChamberMaterial
1 Drumhousing:0.2barg;aluminumcasting
2 Drumhousing:0.2barg;stainlesssteel
4 Drumhousing:6barg;aluminumcasting
5 Drumhousing:6barg;stainlesssteel
6 Drumhousing:25barg;stainlesssteel
ProtectionClass
0 Weatherproof,IP67/NEMA4X(onlyforthestainlesssteelDrumchamber)
5 FMExplosionProofClass1,Division1,GroupsC&D
6 CSAExplosionProofClassI,Division1,GroupsC&D
G ATEXII1/2GExdIIBT4,T3(onlyforthestainlesssteelDrumchamber)
J ATEXII1/2GExd[ia]IIBT4,T3
N FMExplosionProofAISClassI,Division1,GroupsC&D
O CSAClassI,Division1,GroupsC&D(Eexd[ia])
Q ATEXII1/2GExdIICT4,T3(onlyforthestainlesssteelDrumchamber)
S ATEXII1/2GExdIIBT4,T3,40C
U ATEXII1/2GExd[ia]IIBT4,T3,40C
Note!ISSafetyBarrierrequiredforallavailableoptionswhena4532/[Link]
Note!NMIW&Mapprovalonlywith70mmdisplacer(R).
Note![Link]
necteddevices.
Application
A Level
C *Tax+WeightNMi,Level
D Multimeasurement,Level,I/FLevel,Bottom,Density
F *Tax+WeightNMi,Level+I/FLevel,Bottom,Density
J *Tax+WeightNMI,DensityProfile,Level,I/FLevel,Bottom,Density
G Densityprofilemultimeasurement,Level,I/FLevel,Bottom,Density
9 SpecialVersion
Primary(Digital)Output
N EnrafBPM
A SerialPulseV1
P RS485Modbus
F Notselected
L Whessoematic550+OVP=Overvoltageprotection
M Mark/Space
SecondaryOutput
0 Notselected
1 Alarmcontact,4xSPST
2 420mA,2channelsselectable
3 4xSPST+420mA,2channels
4 2xSPST,overspillprotectionTV
5 4xSPST,420mA,1channel
9 SpecialVersion
SignalInputfromFieldUnits
0 HARTprotocol([Link],NRF)
1 HART+Pt100spottemp.
2 HART+operationcontact,3digits
3 HART+Pt100Spottemp.+operationcontact
4 HART+1xstatus(discreteinput)
5 HART+Pt100spottemp.+1xstatus(discreteinput)
6 HART+Pt100+operationcontact+1xstatus(discreteinput)
9 SpecialVersion
MeasuringRange,WireMaterial
C 0...28m,AISI316wire
L 036m,AISI316wire
H 016m,AISI316wirePTFEcoveredwire
K 016m,AlloyC
M 0...22m;AlloyC,0.2mm
N 0...47m;SUS316,0.15mm
Y Specialversion
TechnicalInformation 57
8130RemoteTerminalUnit
Cableentry
F Cableentry:fourG(PF)3/4"thread
H Cableentry:fourNPT3/4"thread
L Cableentry:fourM20thread
M Cableentry:fourM25thread
ProcessConnection
G FlangeANSI3"150IbsRF
J FlangeANSI3"300IbsRF(onlyfor25bardrumchamber)
T FlangeANSI6"150IbsRF
L FlangeDINDN80PN10RF
N FlangeDINDN80PN25RF(onlyfor25bardrumchamber)
W 4"300lbsRF,flangeANSIB16.5
Y Specialversion
PowerSupply
3 Powersupply85...264V,50/60Hz
4 Powersupply20...62VDC,20W/20...55V,50/60Hz,20VA
DisplacerShapeDiameter;Material
B Conical50mm,PTFE
D Cylindrical50mm,AISI316(standard)
K Cylindrical40mm,AISI316
N Cylindrical30mm,AISI316
R 70mm,W&MNMi
S 110mm,W&MPTB
T Cylindrical50mm,AIloyC
U Cylindrical50mm,PTFE
V Cylindrical40mm,PTFE
W Cylindrical30mm,PTFE
Y Specialversion
Oring;ChamberFinishing
0 NBR;standardchamber
1 Siliconrubber,standardchamber
2 Fluorrubber,standardchamber
3 PTFE(wiredrumFKM);notselected
4 PTFE(wiredrumFKM);FEPcoated
5 Siliconrubber,PTFEcoatedchamber
6 Neoprene(ammoniaapplication),standardchamber
7 FKM;FEPcoated
8 FFKM;notselected
A FFKM;FEPcoated
Y Specialversion
Options
A Additionaloptionsnotselected
C Withcleaningnozzle
D Withgaspurgingnozzle
E Withguidewires(AISI316strand)
G Withreliefvalve
H Withreliefvalveandpressuregauge
J Sunshade
M Rc3/8cleaningnozzle,sunshade
N Rc3/8gaspurgingnozzle,guidewireinstallation
P Rc3/8cleaningnozzle,guidewireinstallation
Q Guidewireinstallation,sunshade
R Reliefvalve,guidewireinstallation
S Reliefvalve,pressuregauge,guidewireinstallation
T Reliefvalve,sunshade
U Reliefvalve,pressuregauge,sunshade
N6005 Completeproductdesignation
Varec,Inc.,5834PeachtreeCornersEast,PeachtreeCorners(Atlanta),GA30092USA
Tel:+1(770)4479202|TollFree:+1(866)6982732|Fax:+1(770)6628939|[Link]
2013Varec,[Link],[Link],expressorimplied,in
[Link].
DocumentCode:TEC022GVAE4013