Client GFL
Project
Application
Vessel No `
Working Volume 0.75 KL
Gross Volume 1.1 KL
DWG NO
VESSEL DETAIL Dimensions Surf. Area Weight
(m2) (kg)
VESSEL I/D 1000
MAIN SHELL THK SS 316L 8
MAIN SHELL HEIGHT SS 316 1000 3.2
TOP DISH END SS 316 8 0.6
BOTTOM CONE DISH THK SS 316 8 0.6
VESSEL BLANK DIA (1.2 Vessel Dia) 1220
LUG SUPPORT PAD HEIGHT SS 316L 250
LUG SUPPORT PAD WIDTH SS 316 250
LUG SUPPORT PAD THICKNESS SS 316 8
NUMBER OF LUG SUPPORTS SS 316 4
LUG SUPPORTS VERTICAL GUSSET HEIGHT IS2062 200
LUG SUPPORT VERTICAL GUSSET WIDTH IS2062 300
LUG SUPPORT VERTICAL GUSSET THICKNESS IS2062 4
LUG SUPPORT HORIZONTAL GUSSET LENGTH IS2062 200
LUG SUPPPORT HORIZONTAL GUSSET WIDTH IS2062 150
LUG SUPPPORT HORIZONTAL SUPPORT THICKNESS IS2062 4
SHELL WT SS 316L 203
TOP DISHEND WEIGHT SS 316L 38
BOTTOM DISHEND WEIGHT SS 316L 38
Flanges of Nozzles SS 316L 65
BODY FLANGE SS 316L 700
Pipes SS 316L 15
RF Pads SS 316L 15
Bafffles SS 316L 75
Lug Support Pad Plates SS 304 15
Lug Supports IS 2062 19
Lifting Lugs SS 304 15
Limpet Coils 0
Machining Cost
Picking and Passivation (@ Rs 2/litre of tank - one side only)
RT 30
Testing Charges
1198
ADD WASTAGE 10% 120
Total 1318
QTY 1
Unit Rates Cost
RM Fab. Cons. Buff RM Fab. Cons. Buff
(kg) (Rs/kg) (Rs/kg) (Rs/sqft)
260 40 25 110 52668 8103 5064 3746
260 60 25 110 9880 2280 950 703
260 60 25 110 9880 2280 950 703
500 60 25 32500 3900 1625
415 60 25 290500 42000 17500
350 60 25 5250 900 375
300 60 25 4500 900 375
260 60 25 19500 4500 1875
260 60 15 3900 900 225
50 25 15 960 480 288
200 60 15 3000 900 225
190 100 50 0 0 0
0
8000 0
350 15000 0
0
455538 67143 29452 5152 557284
45554 6714 2945 515 55728
501091 73857 32397 5667 613013
Factor 1.3 796916
Negotiation Margin 15.00% 119537
Total 916454
Quote 936000
Client
Project
Equipment No.
Applicationn
Vessel Details
Working Capacity (required) 0.75
Vessel Diameter 1
Shell Length (TL-TL) 1
Height of 2:1 Ellipsoidal Dishedend 0.3 m (D/4)+50 mm SF
Shell Volume 0.86 m (3.14/24)*Di^3
Top Dish Volume 0.13 m3
Bottom Dish Volume 0.13 m3
Gross Volume 1.13 m3
Operating Height (in shell) 0.79 m
Recommended Baffle Length 0.89 m
Baffle Width (Dt/12) 83 mm
Baffle - Off the wall clearance (Dt/72) 13.9 mm
Vessel Diameter - Baffle Space 0.8
Agitator Data
1 Agitator Type Pitched blade (P-4) Hydrofoil - High Solidity
Agitator Sweep Diameter Ratio 0.5 (Refer Refernce Data)
Agitator Sweep Diameter. 0.50 m
No. of Agitators (Theoretical) 2.0
Scale of Agitation 10 (1 -10) Scale of Agitation : 1 - Very Gent
Equivalent Vessel Dia. (Teq. - square geometry) 0.985
Bulk Velocity (= 6 x Scale of Agitation) 60 (ft/min)
Bulk Velocity (Vc) 0.30 m/s
Pumping Rate (Q =0.785 x Teq x Teq x Vc) 0.232 m3/s
Flow No. (Nq) 0.79 (Refer Refernce Data)
RPM (= (60x Q)/(Nq x D^3) 141.06 RPM
Reynolds No. (D2.N./) 538771.4
Tip Speed 221 m/min 3.69 m/sec
Agitator RPM (Calculated on Tip Speed) 141 RPM
Properties of reactor contents
Density = 1100 kg/m3
Viscosity = 1.2 cp = 0.0012 kg/m s
FINAL GEOMETRY OF AGITATOR
Design of Agitator
8 Batch Volume V = 0.75 m3 = 0.75 m3
6 Vessel Diameter T = 1 m = 1.00 m
6 Agitator diameter D = 0.50 m = 0.5 m
Agitation rpm N = 140 rpm = 2.33 rps
Overhang of agitator between shaft bearing
& agitator l = 1.5 m 1500 Verify O
No of Impellers n = 1 Choose final
Calculation
Power Requirement
Power Number Np = 1.03 (Refer Refernce Data)
Power Required P = 0.611 hp
Gland Loss (10%) = 0.061 hp
Transmission loss (20%) = 0.134
Total requirement P = 0.81 hp
Rounding to P = 1.00 hp
Selected Motor HP 2 HP
Agitator shaft diameter
Select shaft MOC = SS316 L
Permissible shear stress, fs = 35.9 N/mm2
Elastic limit , f = 260 N/mm2
Modulus of Elasticity, E = 210000 N/mm2
Output Torque, Tc = 101819.84 N-mm
Max. torque, Tm = 152729.75 N-mm
Polar modulus of section of c/s , Zp = 4254.3107 mm3
(d)3 = 21678.016 mm3
d = 27.88 mm
Force acting on radius from the axis of
agitator shaft, Fm = 815 N
Bending moment, M = 1221838 N-mm
Equivalent bending moment, Me = 1226592 N-mm
Elastic limit, f = 577 N/mm2
Enter agitator dia in 'mm'
Elastic limit is greater than permissible limit,Change agitator diameter, d
d = 45 mm
Elastic limit, f = 137 N/mm2
Elastic limit is within permissible limit
Deflection of Shaft (D):
I = 201186.91 mm4
D = 22 mm
Critical Speed (Nc):
Nc = 203 rpm
Actual speed as % of critical speed = 68.9 %
Design is Satisfactory
Checked with critical speed.
Note: Actual speed of agitator should be 40 to 65 % of the critical speed and should not be
70 to 130 % of the critical speed.
Summary of Agitator Design
Agitator Type Pitched blade (P-4)
No. of Impellers 1
Agitator Sweep Diameter. - Top Impeller 0.00 m
Agitator Sweep Diameter. - Centre Impeller 0.00 m
Agitator Sweep Diameter - Bottom Impeller 0.50 m
Agitator Speed 140.00 RPM
Pumping Rate (Q =0.785 x Teq x Teq x Vc) 0.232 m3/s
Tip Speed 221 m/min 3.69 m/sec
Calculated Motor HP 1.00 HP 2.00 hp Enter selected motor HP
Agitator Shaft Diameter (d) 45 mm
Shaft Deflection 22 mm
Critical Speed 203 rpm
Calculated Selected
Motor RPM 1440 1440
Motor HP 1 1
Gearbox Reduction Ratio 10 19.35
Gearbox Model Model: AS 30 P 15.37 P90 B5 B3
Gearbox Output Torque 148 See gearbox specs
Gearbox Service factor 1.8 See gearbox specs
Gearbox Output Shaft Diameter 30 mm See gearbox specs
Agitator Drive Shaft Length 400 400 mm
Agitator Drive Shaft Diameter 40 mm 40 mm
Flexible Coupling -GB and Ag. Shaft To be selected
Agitator Shaft Diameter (d) 45 mm 45 mm
Agitator Shaft Length 800 mm 800 mm
Flange Diameter of Rigid Coupling 101.25 mm 100 mm
Thickness of Rigid Coupling Flange 15 15 mm
Diameter of Rigid Coupling Hub 60.75 75 mm
Height of Rigid Coupling Hub 75.75 100 mm
Impeller Hub Diameter 78.75 100 mm
Impeller Hub Height 101.25 100 mm
Impeller Mounting Plate Length 78.75 100 mm
Impeller Mounting Plate Width 101.25 100 mm
Impeller Mounting Plate Thickness 12 0 mm
Top Impeller Length 0 0 mm
Top Impeller Width 0 0 mm (High Solidity Hydrofoil)
Top Impeller Thickness 0 0 mm
Central Impeller Length 0 0
Central Impeller Width 0 0
Central Impeller Thickness 0 0
Bottom Impeller Length 210.625 225
Bottom Impeller Width 211 200 (High Solidity Hydrofoil)
Bottom Impeller Thickness 10 12
Type of Seal Double Mechanical Seal
Costing Sheet for Agitator
No DIM-1 / Dim- Height/Thick Starti Rate/ Qty
Height 2/Dia. ness ng unit
Weigh
t
MOC (mm) (mm) mm kg
Motor 2 HP,1440 NFLP BBL 50 12500 1
Gearbox Model: AS 30 P 15.37 P90 B5 B3 100 20000 1
Agitator Drive Shaft SS316L 400 40 4 260 1
Agitator Shaft SS316L 800 45 10 260 1
Agitator Hub Top SS316L 0 45 100 0 260 1
Agitator Middle Hub SS316L 0 45 100 0 260 1
Agitator Hub Bottom SS316L 65 45 100 3 260 1
Impeller Mounting Plate - Top, Centre SS316L 100 100 0 0.00 260 4
Impeller Mounting Plate - Bottom SS316L 100 100 0 0 260 4
Impeller - top SS316L 0 0 0 260 4
Impeller - Centre SS316L 500 12 0 260 4
Impeller -; bottom SS316L 225 200 12 4 260 4
Bearing Housing, Drive Stool IS2062 80 100 1
Bearings 15000 1
Double Mechanical Seal 50000 1
Lovejoy - Pin Bush Coupling 5000 1
Internal Rigid Coupling SS 316 L 9 300 2
Total Material Cost 260
Misc - Hardwares, Seals 10% 26
Manufacturing & Assembly (25% of Material Cost) 25%
Total - Material + Labor
OH&P 1.3
Negotiation Margin 10.00%
Comission 5.00%
Packing & Forwarding
Total
To Quot-
- Very Gentle to 10:Vigorous
Reference Data
Np
Power No.
26.49 ft3 1 Pitched blade (P-4) 1.37
39.37 in 1000 mm 2 Pitched blade (P-6) 1.7
19.69 in 500 mm 3 Straight blade (S-4) 2.96
140.00 250 4 Straight blade (S-6) 3.86
Verify Overhang Length 5 Disc type (D-6) 5.5
hoose final RPM, No. of Agitators as per calculation / process 6 Anchor 5
7 Curved blade (P-6) 4.8
8 Straight blade(P-2) 1.7
9 Propeller (3 blade) 0.32
10 Narrow Hydrofoil 0.3
11 Wide Hydrofoil 1.03
Elastic Limit (f) Shear Stress
Young's
(fs) Modulus (E)
N/mm2 N/mm2 N/mm2
Carbon Steel 240 37.2 210000
SS304 260 40 210000
SS304L 260 35.2 210000
SS316 260 41.4 210000
SS316 L 260 35.9 210000
Match 5
70
Raw Material
Cost (Actual)
(Rs)
12500 (Actual -11520)
20000 (Actual -10500)
1025
2596
0 -1
0
677
0
0
0
0
4493
8000
15000
30000
5000
5369
104660
10466
28782
143908
187080
18708
9354
215142
225000
Reference Data
Nq Sweep Diameter Tip Speed (m/min)
Flow. No. Min Max Min Max
0.79 0.5 0.7 200 300
0.7
0.72 0.66 0.75
0.9 0.95
0.72
0.5 0.7
0.6 0.25 0.33
0.55 0.4 0.5 200 300
0.73 0.4 0.5 200 300
Design of Agitator
8 Batch Vol V = 4 = 0.00
6 Vessel Dia T = 1.5 = 0.00
6 Agitator d D = 0.6 = 0
Agitation N = 175 rpm = 2.92
Overhang
of
agitator
between
shaft
bearing & l = 3 m 3000
agitator
No of Agita n = 2
Properties of reactor contents
Density = 1010 kg/m3
Viscosity = 1 cp = 0.001
Agitator Data
1 Agitator Type
Pitched blade (P-4)
Calculation
Power
Requirem
ent
Power Num Np = 1.37
Power Requ P = 7.257 hp
Gland Loss (10%) = 0.726 hp
Transmission loss (20%) = 1.597
Total requ P = 9.58 hp
Rounding t P = 10.00 hp
Agitator shaft diameter
Select shaft MOC = SS304
Permissible shear stress, fs = 40 N/mm2
Elastic limit , f = 260 N/mm2
Modulus of Elasticity, E = 210000 N/mm2
Output Torque, Tc = 407279.3 N-mm
Max. torque, Tm = 610919 N-mm
Polar modulus of section of c/s , Zp = 15272.98 mm3
(d)3 = 77824.08 mm3
d = 42.69 mm
Force
acting on
radius
from the
axis of
agitator
shaft, Fm
= #DIV/0! N
Bending moment, M = #DIV/0! N-mm
Equivalent bending moment, Me = #DIV/0! N-mm
Elastic limit, f = #DIV/0! N/mm2
#DIV/0!
d = 120 diamm
Enter agitator in 'mm'
Elastic limit, f = #DIV/0! N/mm2
#DIV/0!
Deflection of Shaft (D):
I = 10173600 mm4
D = #DIV/0! mm
Critical Speed (Nc):
Nc = #DIV/0! rpm
Actual speed as % of critical speed = #DIV/0! %
#DIV/0!
#DIV/0!
Note: Actual speed of agitator should be 40 to 65 % of the critical speed and should not be
70 to 130 % of the critical speed.
m3 0.00 ft3 1
m 0 in 0 mm 2
m 0 in 0 mm 3
rps 175 0 4
6
7
8
9
kg/m s 10
11
Elastic Limit (f) Shear Stress (fs) Young's Modulus (E)
N/mm2 N/mm2 N/mm2
Carbon Steel 240 37.2 210000
SS304 260 40 210000
SS304L 260 35.2 210000
SS316 260 41.4 210000
SS316 L 260 35.9 210000
Match 2
70
Pitched blade (P-4) 1.37
Pitched blade (P-6) 1.7
Straight blade (S-4) 2.96
Straight blade (S-6) 3.86
Disc type (D-6) 5.5
Anchor 5
Curved blade (P-6) 4.8
Straight blade(P-2) 1.7
Propeller (3 blade) 0.32
Narrow Hydrofoil 0.3
Wide Hydrofoil 1.03
