EM700 Installation Guide
EM700 Installation Guide
Installation manual
Release: 2003-07-17
EM500/EM700
Table of Contents
Manual coverage 4
Functional description 4
Handling precautions 5
Chapter 2: Installation 6
General description 6
Control box connections 7
Antenna board connections 8
Connections for single aisle system 10
Connections for dual aisle system 11
Synchronizing 2 or more boxes 12
Installing a large number of antennas... 13
Triggering with the external sensor 15
External indications 9
Circuit board overview 19
Part 1. Transmitter output-stage 20
Transmitter output-stage adjustments 21
Transmitter output-stage test point 21
Selecting the transmitter phase 22
Tuning the transmitter currents 23
Chapter 5: Troubleshooting 33
Monitor problems 33
Trouble shooting 34
To the single aisle version, two antennas can be connected and to the dual
aisle version you can connect three antennas.
If more than three antennas are needed in the same opening or at a distance of
5 meters from each other, then the boxes should be synchronized with a cable,
preferably a shielded twisted pair type.
Single aisle version
Each antenna consists of one transmitter coil and a receiver coil inside the
antenna frame, so even in the dual aisle version the three antennas have
exactly the same configuration.
The antennas for the EM system can be ordered in different type of wooden
materials and even in a transparent plexi glass type, which in that case is
called the EM700 system.
The electronic-box for the EM500 and EM700 systems is the same; its just
the antennas that differ.
Dual aisle version
The antennas should be placed at a maximum distance of 900 mm
between each other in an opening.
This is a maximum distance. It can be shorter due to bad or small tags
or from environmental noise.
A shorter distance will make the detection better.
The detection range on an EM system can never be 100% and its very
important that the customer understands this before selling and
installing the system.
The average detection range for an EM system is about 70%.
Place the antennas at least 500 mm away from any moving metallic,
like sliding doors and similar.
The correct version of the control boxs circuit board is marked on this label.
Page 9 of 39
17. Ext. Sensor (+12V)
16. Ext. Sensor (GND)
15. Ext. Sensor (S)
Cut the supplied cable to the desired length between the antennas and the
controller box.
Mount the connectors onto the cable as the diagram shows (each cable is
marked by its unique letter).
OPMN
CDKLGHEF
Controller box
AB I J
I J KLMNOP
Antenna 2
ABCDEFGH
Antenna 1
Cut the supplied cable to the desired length between the antennas and the
controller box.
Mount the connectors onto the cable as the diagram shows (each cable is
marked by its unique letter).
OPMN
WXUV
A B I J Q RC D K L G H E F
Controller box
ST
QR S TUVWX
Antenna 3
I J KLMNOP
Antenna 2
ABCDEFGH
Antenna 1
If you need more than three antennas in an opening or you have several
openings less than five meters from each other then you have to synchronize
the control boxes.
The synchronization should be done with a twisted pair shielded cable
connected in a daisy chain from box to box.
When synchronized, the first box in the line will be master and all the rest will
be slaves.
The switching between master and slave is done automatically.
The state of the box is shown on the front LED called Slave which will be lit
if the box is turned into a slave.
Master control
box
1st slave
control-
box
2nd slave
control-
box
If you need to install in a large opening with a lot of antennas you should
install like the picture on the next page shows you.
If the number of antennas that is used in the opening is uneven (i.e. 3,5,7,9)
then you should use single aisle boxes for all antennas except the three last
antennas in the opening that should have a dual aisle box.
If the number of antennas is even (i.e. 4,6,8,10,12) then you should use
only single aisle boxes.
The boxes should all be slaved with a twisted shielded cable just like shown
in the last chapter.
If a dual aisle box is used as the last box then the transmitter cable for
antenna no. 3 on this box should be connected in a different way and not as
standard.
The Black cable should be connected to pin 5 and, the Red cable should be
connected to pin 6, which makes the antennas transmitter phase to turn 180.
To make all aisles act equally, the phase shift of the transmitters should be set
in a special way.
The phase of the first and last box in the chain should be set to 120 and all
other boxes should be set at 100. In reality when calculating with the phase
shift of the slaving cables and such things, the real phase shift between every
antenna with this configuration is 90.
The phase is set with switch 1 and 2 on the Dipswitches like the table on the
next page shows.
1. Antenna 1 TX (+) (Red)
2. Antenna 1 TX (-) (Black)
3. Antenna 2 TX (+) (Red)
4. Antenna 2 TX (-) (Black)
5. Antenna 3 TX (-) (Black)
6. Antenna 3 TX (+) (Red)
7. Antenna 1 and 3 RX (+) (Yellow)
8. Gnd. Antenna 1 and 3 RX (-) (Green)
9. Antenna 2 RX (+) (Yellow)
10. Gnd. Antenna 2 RX (-) (Green)
11. Buzzer - (White)
12. Buzzer + (Brown)
13. Lamp - (Grey)
14. Lamp + (Pink)
Antenna 3
Antenna 2
Antenna 1
Antenna 2 Box 5
Antenna 1
Antenna 2 Box 4
Antenna 1
Antenna 2 Box 3
Antenna 1
Antenna 2 Box 2
Antenna 1
Box 1
The external sensor input of the box can be used to trigger the box with an
external signal.
The signal should be an NPN active high (open) connected to pin 5 of the
slaving/sensor connector.
When the box is not triggered the power to the transmitters are turned off but
when the box is triggered the transmitter antennas turns on and the system
will be running for 2 or 4 seconds depending on the settings of switch 12.
The trigger pulse can come from an optical sensor that sees when someone
is passing the antennas and then makes the system active for a time.
(I.e. when the trigger input is grounded then the transmitter turns off the
power to the antennas after the specified time.
When the input is not grounded anymore the system starts working at ones.)
Pin 16 and 17 on the connector can be used to supply the current for the
sensor (max 100mA).
This feature might be used when the EM-system is installed close to CRT-
monitors (standard monitors) whom in that case will get interferences from
the system, which looks as if the whole screen is wavy.
With the sensor, the system will only be active when someone passes the
gates and that will reduce the time the screen will be interfered.
3. Block diagrams
LED1.
Main Power
LED2.
Slave indicator
On the following pages, the controller boards switches potentiometers, LEDs and test
points are described. The board is divided into the following parts.
Part 3.
Part 3.
Digital functions
Digital functions
Part 2.
Part 2.
Receiver
Receiver
analog
analog
circuits
circuits
Part 1.
Part 1. Transmitter
Transmitter
output-stage
output-stage
Adj. 1
TX1 Current
Adj. 2
TX2 Current
TP1.
Adj. 3 Gnd
TX3 Current terminal
(Dual aisle only)
TP12.
Trigger
signal
TP4
TX antenna 3 current
(Dual aisle only)
TP3
TX antenna 2 current
TP2
TX antenna 1 current
The phase of the transmitters can be changed to get the optimum system
performance in you particular situation.
Every time the dip-switches for the phase shift is changed, you must also re-
tune the transmitter currents, as they change a lot when changing the phase of
the transmitters.
Especially when using several boxes in one opening, the phase of the
transmitters are very important (see slaving section).
488 Hz 1
transmitter
sinus
signals
Whenever you change the distance between the antennas or if you change the
phase-shift of the transmitter, then you also have to re-tune the output
currents.
The currents can be measured with an oscilloscope, which should be
connected to the 1 resistor that is placed in the box in serial with the
antennas.
The current is adjusted with Adj.1, Adj.2 and Adj.3. and measured on TP2,
TP3 and TP4.
The setting for antenna 1 should be maximum 400mVpp (Adj1 and TP2).
And the setting for antenna 2 should also be maximum 400 mVpp (Adj2 and
TP3) for a singe aisle box and max. 350 mVpp. for the dual aisle box whre
this antenna is placed as the middle antenna.
Antenna 3, which is used only for the dual aisle box, is tuned with Adj 3 and
TP4 and should be tuned for a maximum of 400mVpp.
To set the currents, turn all pots. to minimum, connect the scope to TP2 and
adjust with Adj.1 until you have 400mVpp.
Move the scope to TP3 and adjust with Adj.2 to get 400mVpp (350mVpp in
dual aisle).
If you have a dual aisle, then move the probe to TP4 and tune with Adj.3 to
get 400mVpp. (if you have a single aisle box, then this pot should be at
minimum).
Then you have to check the first antenna again and tune it ones more and do
the same with the other antennas until they all are at the specified value.
The reason for this is that the antennas interfere with each other, so when you
increase the current in one antenna, then the currents will also increase for the
rest of the antennas. Dual aisle system
Single aisle system
TP7.
Receivers 1+3
(3 in dual aisle only)
TP8. Adj. 16.
Receiver 2 Buzzers sound level
Adj. 17.
Gain: receivers 1+3
(3 in dual aisle only)
Adj. 18.
Gain: receiver 2
TP5.
Filtered receivers 1+3
(3 in dual aisle only)
TP6.
Filtered receiver 2
TP7 Receivers 1+3 This test point shows the received signal from antenna 1 and 3 after it
has been amplified.
The amplification can be set with Adj. 17.
Noise level should be set below 500mVpp.
TP8 Receiver 2 This test point shows the received signal from antenna 2 after it has
been amplified.
The amplification can be set with Adj. 18.
Noise level should be set below 500mVpp.
The gain of the receivers should normally not be adjusted, but if there is a lot
of metallic close to one of the antennas, then the gain can be used to reduce
the effect of the metallic.
The gain for Antenna 1 (and also antenna 3) is Adj. 17. and for antenna 2 its
Adj. 18.
To set the gain for the affected antenna, then connect an oscilloscope to the
correct test point, TP7 for antenna 1 and antenna 3, and TP8 for antenna 2.
Then tune the pot. until the noise level is less than 500mVpp.
TP9.
DSP In
TP10.
DSP Out
TP11.
Sensitivity
Adj. 19.
Sensitivity
Adj. 20.
JP1.
Alarm time
Special software
select.
LED 4 Signal level 2 ON= Signal-level at TP10 (DSP out) is more than 200mVpp.
LED 5 Signal level 3 ON= Signal-level at TP10 (DSP out) is more than 400mVpp.
LED 6 Threshold ON=Signal at TP10 (DSP Out) reaches a higher value than
specified with the sensitivity pot.
LED 7 Detect ON=The signal at DSP out test point looks like a tag-signal and
might set the alarm.
LED 8 Receivers in ON=Receivers of antennas 1+3 and the receiver of antenna 2 are
phase added before going to the DSP.
OFF= Receivers of antennas 1+3 and the receiver of antenna 2
are subtracted before going to the DSP.
Switch 3 Automatic ON=Switches the way the receiver-signals are merged into one channel (In
receiver phase=addition, Out of phase=subtraction).
phase Switches 20 times / second.
switching
OFF=No switching
Switch 4 Receiver Selects the way the receiver-signals are merged into one channel.
phase select ON=addition (in phase)
OFF=Standard filtering.
Switch 6 DMD Sets the timing reference for the digital DMD filter.
frequency The DMD filter is able to reduce disturbances from any device that gives a
select disturbance (through the cables or through the air) in relation to the power
mains frequency (50/60 Hz).
OFF=60 Hz
Switch 8 Dual alarm ON=The buzzers are active in 2 seconds after the system sets the alarm
time select and the lamps are active the time which is set with Adj.20 (Alarm
time).
OFF= Both the buzzers and the lamps are active for the time specified
with Adj. 20 (Alarm time)
Switch 9 Buzzer Changes the behavior of the buzzers:
sound
pattern Switch 9=OFF, Switch 10=OFF: Constant tone
Switch Buzzer
10 sound Switch 9=ON, Switch 10=OFF: Three short, one long tone
pattern
Switch 9=OFF, Switch 10=ON: One short, one long tone
Switch Wake-up When the system has been triggered at the Ext. sensor it will be active
12 sensor active for the time chosen with this switch.
time
ON=4 Seconds
OFF=2 Seconds
There are two options for the phase of the receivers, In phase (Switch 4 ON)
or 180 phase shifted (Switch 4 OFF).
The phase we talk about here is the difference between the receiver in antenna
1 (and also antenna 3 in dual aisle) and the receiver in antenna 2.
The phase decides how the received signal form the tag is merged into one
signal inside the box.
Either the signals from the tag that come into the antennas is added with each
other (In Phase) or subtracted (180 phase shifted).
If you have a tag and move it inside the antennas you will have a very good
signal at some positions and very bad signal at others, but when changing the
phase of the receiver, you will get a good signal at the places where it was bad
before, and where it was good before it gets worse at this setting.
Note that it also depends on the angle the tag is held inside the system.
You should use the setting where you feel that you have the better system.
If you dont want to choose between the two, then set switch 3 ON.
This enables a function that automatically switches the phase of the receivers
at a rate of 20 times/sec.
This gives you good signal at most positions in the system, but you might feel
that the reaction time might get longer in this mode.
5 Troubleshooting
The EM system might interfere with some older type of CRT-monitors that
are not shielded properly on the inside.
Use the function with the wake up sensor and photocell to activate the
EMs transmitter only when someone passes the antennas, which will
reduce the time of the interference.
You can ask the computer administrator to try different refresh rates of
the monitor to reduce the influence of the EM system.
The diagram below shows the best placement of the antennas if you have a
monitor close to the system.
Either of these positions (shown in blue) gives the lowest influence on the
monitor, the angle of the antenna towards the monitor is very important.
If the antenna is placed with a 90-degree angle from the antennas in the
drawing then you will get maximum interference in the monitor instead.
When looking at
oscilloscope-signals in the
receiver part, its important
to have one channel of the
oscilloscope connected to
the Trigger test point. The
signal is a 488 Hz square
wave. Signals created from
the magnetic field of the
system (tag signals, metal or saturated outputs) will always give a
stable signal on the screen when the oscilloscope is correctly
triggered. Moving signals are coming from external noise sources. The
latter type of disturbance will also be present if the transmitter output is
turned off. The signal you see on the screen is DSP IN (x=500usec/div
y=200mV/div).
Antenna connector
from left to right:
- Red
- Black
- Yellow
- G reen
- G rey
- Pink
- W hite
- Brown
C onnect all the
cables between the
box and the
antennas
Box connector from left to right:
- Red (antenna 1)
- Black (antenna 1)
- Red (antenna 2)
- Black (antenna 2)
- Red (antenna 3)
- Black (antenna 3)
- Yellow (antenna 1) + Yellow (antenna 3)
- Green (antenna 1) + G reen (antenna 3)
- Yellow (antenna 2)
- Green (antenna 2)
Place the antennas at
- W hite (all antennas) + Brown (unused buzzers)
the correct spot
- Brown (all used buzzers)
without fastening
- Grey (all antennas)
them
- Pink (all antennas)
S W 1 SW 2 Phase shift
Single aisle:
current 1=400m Vpp
current 2=400m Vpp
Tune the antenna currents current 3=0m V pp
D ual aisle:
current 1=400m Vpp
current 2=350m Vpp
current 3=400m Vpp
3 O FF No switched receivers
ON Switching receiver phase
6 O FF DMD 60 H z
S et the rest of the ON D MD 50 Hz
D IP -switches to the correct
position 7 O FF Norm al background cancel
ON Fast background cancel
8 O FF Norm al alarm
ON D ual alarm tim e
Set the
sensitivity with
the pot.
Set the
buzzer
sound level
Fasten the
antennas in the
floor