Surface Mount Technology
Surface Mount Technology
1 History
Surface mounting was originally called planar
mounting.[1]
Surface-mount technology was developed in the 1960s
and became widely used in the late 1980s. Much of the
pioneering work in this technology was by IBM. The de-
Surface-mount components on a USB ash drive's circuit board. sign approach rst demonstrated by IBM in 1960 in a
The small rectangular chips with numbers are resistors, while the
small-scale computer was later applied in the Launch Ve-
unmarked small rectangular chips are capacitors. The capaci-
tors and resistors pictured are 0603 (1608 metric) package sizes,
hicle Digital Computer used in the Instrument Unit that
along with a very slightly larger 0805 (2012 metric) ferrite bead. guided all Saturn IB and Saturn V vehicles.[2] Compo-
Not shown here, are even smaller chip capacitors of 01005 (0402 nents were mechanically redesigned to have small metal
metric) and 0201 (0603 metric) sizes. tabs or end caps that could be directly soldered to the sur-
face of the PCB. Components became much smaller and
component placement on both sides of a board became
far more common with surface mounting than through-
hole mounting, allowing much higher circuit densities.
Often only the solder joints hold the parts to the board,
in rare cases parts on the bottom or second side of the
board may be secured with a dot of adhesive to keep com-
ponents from dropping o inside reow ovens if the part
has a large size or weight. Adhesive is sometimes used to
hold SMT components on the bottom side of a board if
a wave soldering process is used to solder both SMT and
through-hole components simultaneously. Alternatively,
SMT and through-hole components can be soldered to-
gether without adhesive if the SMT parts are rst reow-
soldered, then a selective solder mask is used to prevent
the solder holding the parts in place from reowing and
Surface-mount capacitor
the parts oating away during wave soldering. Surface
mounting lends itself well to a high degree of automa-
Surface-mount technology (SMT) is a method for pro-
tion, reducing labor cost and greatly increasing produc-
ducing electronic circuits in which the components are
tion rates. SMDs can be one-quarter to one-tenth the size
mounted or placed directly onto the surface of printed
and weight, and one-half to one-quarter the cost of equiv-
circuit boards (PCBs). An electronic device so made is
alent through-hole parts.
called a surface-mount device (SMD). In the industry
it has largely replaced the through-hole technology con-
struction method of tting components with wire leads
into holes in the circuit board. Both technologies can be 2 Terms
used on the same board, with the through-hole technology
used for components not suitable for surface mounting Because surface-mount refers to a methodology of
such as large transformers and heat-sinked power semi- manufacturing, there are dierent terms used when re-
conductors. ferring to the dierent aspect of the method, which dis-
1
2 3 ASSEMBLY TECHNIQUES
tinguishes for example the components, technique, and is the most popular reow technology using either stan-
machines used in manufacturing. These terms are listed dard air or nitrogen gas. Each method has its advantages
in the following table: and disadvantages. With infrared reow, the board de-
signer must lay the board out so that short components
don't fall into the shadows of tall components. Compo-
3 Assembly techniques nent location is less restricted if the designer knows that
vapor phase reow or convection soldering will be used in
production. Following reow soldering, certain irregular
or heat-sensitive components may be installed and sol-
dered by hand, or in large-scale automation, by focused
infrared beam (FIB) or localized convection equipment.
If the circuit board is double-sided then this printing,
placement, reow process may be repeated using either
solder paste or glue to hold the components in place. If
a wave soldering process is used, then the parts must be
glued to the board prior to processing to prevent them
from oating o when the solder paste holding them in
place is melted.
After soldering, the boards may be washed to remove ux
residues and any stray solder balls that could short out
Assembly line with SMT placement machines closely spaced component leads. Rosin ux is removed
with uorocarbon solvents, high ash point hydrocarbon
Where components are to be placed, the printed cir- solvents, or low ash solvents e.g. limonene (derived from
cuit board normally has at, usually tin-lead, silver, or orange peels) which require extra rinsing or drying cycles.
gold plated copper pads without holes, called solder pads. Water-soluble uxes are removed with deionized water
Solder paste, a sticky mixture of ux and tiny solder par- and detergent, followed by an air blast to quickly remove
ticles, is rst applied to all the solder pads with a stainless residual water. However, most electronic assemblies are
steel or nickel stencil using a screen printing process. It made using a No-Clean process where the ux residues
can also be applied by a jet-printing mechanism, simi- are designed to be left on the circuit board [benign]. This
lar to an inkjet printer. After pasting, the boards then saves the cost of cleaning, speeds up the manufacturing
proceed to the pick-and-place machines, where they are process, and reduces waste.
placed on a conveyor belt. The components to be placed Certain manufacturing standards, such as those written by
on the boards are usually delivered to the production line the IPC - Association Connecting Electronics Industries
in either paper/plastic tapes wound on reels or plastic require cleaning regardless of the solder ux type used
tubes. Some large integrated circuits are delivered in to ensure a thoroughly clean board. Even no-clean ux
static-free trays. Numerical control pick-and-place ma- leaves a residue which, under IPC standards, must be re-
chines remove the parts from the tapes, tubes or trays and moved. Proper cleaning removes all traces of solder ux,
place them on the PCB. as well as dirt and other contaminants that may be invisi-
The boards are then conveyed into the reow soldering ble to the naked eye. However, while shops conforming to
oven. They rst enter a pre-heat zone, where the temper- IPC standard are expected to adhere to the Associations
ature of the board and all the components is gradually, rules on board condition, not all manufacturing facilities
uniformly raised. The boards then enter a zone where the apply IPC standard, nor are they required to do so. Addi-
temperature is high enough to melt the solder particles in tionally, in some applications, such as low-end electron-
the solder paste, bonding the component leads to the pads ics, such stringent manufacturing methods are excessive
on the circuit board. The surface tension of the molten both in expense and time required.
solder helps keep the components in place, and if the sol- Finally, the boards are visually inspected for missing or
der pad geometries are correctly designed, surface tension misaligned components and solder bridging. If needed,
automatically aligns the components on their pads. There they are sent to a rework station where a human operator
are a number of techniques for reowing solder. One is repairs any errors. They are then usually sent to the test-
to use infrared lamps; this is called infrared reow. An- ing stations (in-circuit testing and/or functional testing) to
other is to use a hot gas convection. Another technology verify that they operate correctly.
which is becoming popular again is special uorocarbon
liquids with high boiling points which use a method called
vapor phase reow. Due to environmental concerns, this
method was falling out of favor until lead-free legislation
was introduced which requires tighter controls on solder-
ing. Currently, at the end of 2008, convection soldering
3
5 Disadvantages
Manual prototype assembly or component-level re-
pair is more dicult and requires skilled operators Removal of surface-mount device using soldering tweezers
and more expensive tools, due to the small sizes and
lead spacings of many SMDs.[4] Main article: rework (electronics)
SMDs cannot be used directly with plug-in
breadboards (a quick snap-and-play prototyping Defective surface-mount components can be repaired by
tool), requiring either a custom PCB for every using soldering irons (for some connections), or using a
prototype or the mounting of the SMD upon non-contact rework system. In most cases a rework sys-
a pin-leaded carrier. For prototyping around a tem is the better choice because SMD work with a sol-
4 7 PACKAGES
dering iron requires considerable skill and is not always Surface temperature depends on the components
feasible. albedo: dark surfaces will be heated more than
Reworking usually corrects some type of error, either lighter surfaces
human- or machine-generated, and includes the follow- The temperature additionally depends on the sur-
ing steps: face shape. Convective loss of energy will reduce
the temperature of the component
Melt solder and remove component (s)
No reow atmosphere possible
Remove residual solder
to 0.10 inches by 0.08 inches (hence, imperial size is 7.1.2 Tantalum capacitors[14][15]
1008). Exceptions occur for imperial in the two small-
est rectangular passive sizes. The metric codes still rep- 7.1.3 Aluminium capacitors[16][17][18]
resent the dimensions in mm, even though the imperial
size codes are no longer aligned. Problematically, some 7.1.4 Small outline diode (SOD)
manufacturers are developing metric 0201 components
with dimensions of 0.25 mm 0.125 mm (0.0098 in 7.1.5 Metal electrode leadless face[25] (MELF)
0.0049 in),[8] but the imperial 01005 name is already be-
ing used for the 0.4 mm 0.2 mm (0.0157 in 0.0079 Mostly resistors and diodes; barrel shaped components,
in) package. dimensions do not match those of rectangular references
for identical codes.
Metric Imperial
comparison code code comparison
7.1.6 DO-214
0.1x0.1 mm 0402 01005 0.01x0.01 in
0603 0201 (10x10 mils)
7.2 Three-terminal packages
1005 0402
1608 0603 7.2.1 Small-outline transistor (SOT)
1x1mm 2012 0805
0.1x0.1 in SOT-223: 6.7 mm 3.7 mm 1.8 mm body: four
2520 1008 (100x100 mils)
terminals, one of which is a large heat-transfer pad
3216 1206 [27]
3225 1210
4516 1806 SOT-89 (TO-243)[28] (SC-62):[29] 4.5 mm 2.5
4532 1812 mm 1.5 mm body: four terminals, center pin is
5025 2010 connected to a large heat-transfer pad [30]
7.2.2 Other
Mostly resistors and capacitors. D3PAK (TO-268): even larger than D2PAK [40]
6 7 PACKAGES
SOT-666: 1.6 mm 1.6 mm 0.55 mm body: six Various SMD chips, desoldered
terminals [48]
Small-outline package, J-leaded (SOJ), the same as Very small outline package (VSOP), even smaller
SOIC except J-leaded [52] than QSOP; 0.4, 0.5 mm or 0.65 mm pin spacing
7.4 Packages with more than six terminals 7
Metric quad at-pack (MQFP): a QFP package with Chip-on-board (COB), a bare silicon chip, that is
metric pin distribution usually an integrated circuit, is supplied without
a package (usually a lead frame overmolded with
Thin quad at-pack (TQFP), a thinner version of epoxy) and is attached, often with epoxy, directly
PQFP to a circuit board. The chip is then wire bonded and
protected from mechanical damage and contamina-
Quad at no-lead (QFN): smaller footprint than tion by an epoxy glob-top.
leaded equivalent
Chip-on-ex (COF), a variation of COB, where a
Leadless chip carrier (LCC): contacts are recessed chip is mounted directly to a ex circuit.
vertically to wick-in solder. Common in aviation
electronics because of robustness to mechanical vi- Chip-on-glass (COG); a variation of COB, where a
bration. chip, typically a liquid crystal display (LCD) con-
troller, is mounted directly on glass:.
Micro leadframe package (MLP, MLF): with a 0.5
mm contact pitch, no leads (same as QFN) There are often subtle variations in package details from
manufacturer to manufacturer, and even though standard
Power quad at no-lead (PQFN): with exposed die- designations are used, designers need to conrm dimen-
pads for heatsinking sions when laying out printed circuit boards.
8 8 IDENTIFICATION
8.3 Inductors
8.2 Capacitors
Due to the small dimensions of SMDs, SMT inductors
Non electrolytic capacitors are usually unmarked and the are limited to values of less than about 10 mH. Smaller
only reliable method of determining their value is re- inductance with moderately high current ratings are usu-
moval from the circuit and subsequent measurement with ally of the ferrite bead type. They are simply a metal con-
a capacitance meter or impedance bridge. The materials ductor looped through a ferrite bead and almost the same
9
as their through-hole versions but possess SMD end caps Chip carrier
rather than leads. They appear dark grey and are mag-
netic, unlike capacitors with a similar dark grey appear- Electronics
ance. These ferrite bead type are limited to small values Electronics manufacturing services
in the nH (nano Henry), range and are often used as power
supply rail decouplers or in high frequency parts of a cir- List of electronics package dimensions
cuit. Larger inductors and transformers may of course be
Plastic leaded chip carrier
through-hole mounted on the same board.
SMT inductors with larger inductance values often have Point-to-point construction
turns of wire or at strap around the body or embedded in Printed circuit board
clear epoxy, allowing the wire or strap to be seen. Some-
times a ferrite core is present also. These higher induc- RoHS
tance types are often limited to small current ratings, al-
SMT placement equipment
though some of the at strap types can handle a few amps.
As with capacitors, component values and identiers are Through-hole technology
not usually marked on the component itself; if not doc- Wire wrap
umented or printed on the PCB, measurement, usually
removed from the circuit, is the only way of determining
them.
10 References
8.4 Discrete semiconductors [1] Williams, Paul, ed. (1999). Status of the Technology In-
dustry Activities and Action Plan (PDF). Surface Mount
Discrete semiconductors, such as transistors, diodes and Technology. Surface Mount Council. Archived (PDF)
from the original on 2015-12-28.
FETs are often marked with a two- or three-symbol code
in which the same code marked on dierent packages or [2] Schneeweis, Scott. Artifact: Digital Computer Memory
on devices made by dierent manufacturers can translate and Circuit Boards, LVDC, Saturn IB/V Guidance, Nav-
to dierent devices. igation and Control. Artifacts. Spaceaholic. Archived
from the original on 2015-12-28. Retrieved 2015-12-28.
Many of these codes, used because the devices are too
small to be marked with more traditional numbers used [3] Montrose, Mark I. (1999). Components and EMC.
on through-hole equivalent devices, correlate to more fa- EMC and the Printed Circuit Board: Design, Theory, and
miliar traditional part numbers when a correlation list is Layout Made Simple. Wiley-Interscience. p. 64. ISBN
consulted. 978-0780347038.
GM4PMK in the United Kingdom has prepared a [4] Judd, Mike; Brindley, Keith (1999). CS soldering
correlation list, and a similar .pdf list is also available, processes. Soldering in Electronics Assembly (2 ed.).
although these lists are not complete. Newnes. p. 128. ISBN 978-0750635455.
[10] Thick Film Chip Resistor - SMDC Series (PDF). [26] Package Outline Dimensions - U-DFN1616-6 (Type F)"
Datasheet. electronic sensor + resistor GmbH. Archived (PDF). Diodes Incorporated. Archived (PDF) from the
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12-28.
[27] SOT-233 Molded Package (PDF). Fairchild Semicon-
[11] Surface Mount Ferrite Products - Inductors & Ferrite ductor. 2008-02-26. Archived (PDF) from the original
Beads (PDF). Catalog. KEMET Electronics Corpora- on 2015-12-28. Retrieved 2015-12-28.
tion. Archived (PDF) from the original on 2015-12-28.
Retrieved 2015-12-28. [28] 3-Lead Small Outline Transistor Package [SOT-89]
(RK-3)" (PDF). Analog Devices. 2013-09-12. Archived
[12] SMD/BLOCK Type EMI Suppression Filters EMI- (PDF) from the original on 2015-12-28. Retrieved 2015-
FIL (PDF). Catalog. Murata Manufacturing Co., Ltd. 12-28.
Archived from the original on 2015-12-28. Retrieved
2015-12-28. [29] Standards for the Dimensions of Semiconductor De-
vices (PDF). Electronic Industries Association of Japan.
[13] POLYFUSE Resettable Fuses SMD2920 (PDF). 1996-04-15. Archived (PDF) from the original on 2015-
Datasheet. Littelfuse. Retrieved 2015-12-28. 12-28. Retrieved 2015-12-28.
[14] TLJ Series - Tantalum Solid Electrolytic Chip Capaci- [30] Package Information - SOT-89 (PDF). RICOH.
tors High CV Consumer Series (PDF). Datasheet. AVX Archived (PDF) from the original on 2015-12-28.
Corporation. Archived (PDF) from the original on 2015- Retrieved 2015-12-28.
12-28. Retrieved 2015-12-28.
[31] Package Outline Drawing - P3.064 (PDF). Intersil.
[15] Tantalum Surface Mount Capacitors - Standard Tanta- Archived (PDF) from the original on 2015-12-28. Re-
lum (PDF). Catalog. KEMET Electronics Corporation. trieved 2015-12-28.
2011-09-06. Archived from the original (PDF) on 2011-
12-26. Retrieved 2015-12-28. [32] SOT323 Package outline (PDF). NXP Semiconductors.
2008. Archived (PDF) from the original on 2015-12-28.
[16] SMT Aluminum Electrolytic Capacitors (PDF).
Retrieved 2015-12-28.
Datasheet. Panasonic. Archived from the original (PDF)
on 2012-03-01. Retrieved 2015-12-28. [33] SOT416 Package outline (PDF). NXP Semiconductors.
2010. Archived (PDF) from the original on 2015-12-28.
[17] Application Guide - Aluminum SMT Capacitors (PDF).
Retrieved 2015-12-28.
Resources. Cornell Dubilier. Archived (PDF) from the
original on 2015-12-28. Retrieved 2015-12-28. [34] SOT663 Package outline (PDF). NXP Semiconductors.
[18] Surface Mount Aluminum Electrolytic Capacitors - 2008. Archived (PDF) from the original on 2015-12-28.
Alchip-MVA Series (PDF). Nippon Chemi-Con. Re- Retrieved 2015-12-28.
trieved 2015-12-28.
[35] Mechanical Case Outline SOT-723 (PDF). ON Semi-
[19] Comchip CDSP400-G (PDF). Datasheet. Comchip conductor. 2009-08-10. Retrieved 2015-12-28.
Technology Corporation. Archived (PDF) from the orig-
[36] SOT883 Package outline (PDF). NXP Semiconductors.
inal on 2015-12-28. Retrieved 2015-12-28.
2008. Archived (PDF) from the original on 2015-12-28.
[20] SOD523 Package outline (PDF). NXP Semiconductors. Retrieved 2015-12-28.
2008. Archived (PDF) from the original on 2015-12-28.
Retrieved 2015-12-28. [37] D-PAK (TO-252AA) Outline Dimensions (PDF).
Vishay Intertechnology. 2012-12-05. Archived (PDF)
[21] Package information - SOD323 (PDF). Zetex Semicon- from the original on 2015-12-28. Retrieved 2015-12-28.
ductors. 2008. Archived from the original (PDF) on
2012-11-19. Retrieved 2015-12-28. [38] Mechanical Case Outline - DPAK-5 (PDF). ON Semi-
conductor. 2014-05-15. Retrieved 2015-12-28.
[22] SOD128 Package outline (PDF). NXP Semiconductors.
2008. Archived (PDF) from the original on 2015-12-28. [39] D2PAK Outline Dimensions (PDF). Vishay Intertech-
Retrieved 2015-12-28. nology. 2015-07-08. Archived (PDF) from the original
on 2015-12-28. Retrieved 2015-12-28.
[23] Designers Data Sheet - Surface Mount Silicon Zener
Diodes - Plastic SOD-123 Package (PDF). Motorola. [40] Phase-leg Rectier Diode (PDF). IXYS Corporation.
Retrieved 2015-12-28. 2002. Archived (PDF) from the original on 2015-12-28.
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[24] SOD 80C (LL-34) Mini MELF Hermetically Sealed
Glass Package (PDF). Continental Device India Limited. [41] P5.064 Package Outline Drawing (PDF). Intersil. 2011.
Archived from the original (PDF) on 2012-04-23. Re- Archived (PDF) from the original on 2015-12-28. Re-
trieved 2015-12-28. trieved 2015-12-28.
[25] Professional Thin Film MELF Resistors (PDF). Vishay [42] P6.064 Package Outline Drawing (PDF). Intersil. 2010.
Intertechnology. 2014-04-22. Archived (PDF) from the Archived (PDF) from the original on 2015-12-28. Re-
original on 2015-12-28. Retrieved 2015-12-28. trieved 2015-12-28.
11
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