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Vertical Roller Mill Specs Form

This document contains a questionnaire regarding a coal grinding application with a vertical roller mill. It requests information on the mill, table, rollers, venting system, main drive, transport equipment, venting equipment, process fans, separator, operating data, percentage of recirculation, specific power consumption, feed details, particle size distribution, site conditions, and required documents. The goal is to collect technical specifications and performance metrics for the mill and associated systems.

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Raji Suri
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788 views6 pages

Vertical Roller Mill Specs Form

This document contains a questionnaire regarding a coal grinding application with a vertical roller mill. It requests information on the mill, table, rollers, venting system, main drive, transport equipment, venting equipment, process fans, separator, operating data, percentage of recirculation, specific power consumption, feed details, particle size distribution, site conditions, and required documents. The goal is to collect technical specifications and performance metrics for the mill and associated systems.

Uploaded by

Raji Suri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
  • Application and Mill Data: Provides details about the application for which the vertical roller mill questionnaire is intended, and basic mill specifications.
  • Table and Rollers Details: Covers specifications of tables and rollers in the vertical mill including diameter, thickness, and operating requirements.
  • Mill Main Drive and Transport Equipments: Details specifications of the main drive and associated transport equipment such as elevators and conveyors.
  • Venting System: Describes the setup and specifications of the venting system, including cyclone, bag filter, and fan operations.
  • Operating Parameters: Lists important operating parameters, detailing configurations for process fans and separators.
  • Power and Feed Details: Provides power consumption statistics and details about feed material characteristics and requirements.
  • Particle Size and Site Conditions: Defines expected particle size distribution and outlines necessary site conditions for mill installation.
  • Required Documents: Lists all required documents and drawings to be integrated with the equipment questionnaire.

Application : Coal Grinding

Plant Name :

Address :

Contact Person :

Designation :

Phone No :

Fax No :

E-Mail ID :

Web Site :

Data :

1. Mill Data

1.1. Make of Mill

1.2. Mill Model

1.3. Year of Installation


Guaranteed
1.4. Mill Capacity Parameters Operating
by Supplier
Production TPH
% R on 45 mic

% R on 90 mic

% R on 212 mic

Blaine

2. Table Details

Vertical Roller Mills Questionnaire Page 1 of


2.1 Table Diameter (m)

2.2 Present Dam Ring Height (mm)

2.3 Table Speed (rpm)

2.4 Liner Thickness (mm)

2.5 Present Nozzle Ring Area (m2)

2.6 Grinding Pressure(Kg/cm2 or Operating Design


Bar)
Table Rollers
2.7 Liners Life (Hours)

3. Roller Details

3.1 Quantity of Rollers

3.2 Diameter of Rollers (mm)

3.3 Roller Width (mm)

4. Venting System

Cyclone + Fan + Cyclone + Bag


Bag filter + Fan Bag filter + Fan If Others Specify
filter + Fan

5. Mill Main Drive

Installed power (Kw) Consumption (Kw)

Mill Main Drive Motor

Mill Main Drive Gear Box

6. Transport Equipments

Equipmen
Mill Reject Conveying Product Conveying
t
Belt Bucket Screw Bucket
Mode of conveyo Elevato Others conveyo Elevato Air slide Others
Transport r r r r

Operating
y Capacit

(tph)
Design
(tph)

7. Venting Equipments

Vertical Roller Mills Questionnaire Page 2 of


Parameters Cyclone Parameters Bag filter

No. of Cyclones Volume (m3/hr)


St. Pressure (mm
Diameter (m)
wg)
Pressure Drop (mm
Temperature (0C)
wg)
Flow Rate (m3/hr) Filtration Area (m2)

Temperature (0C) Bag Material

Efficiency (%)
Discharge Rotary Valve / Flap Rotary Valve /
Valve Screw Conveyor
Equipment

8. Process Fans

Circulating Fan Bag filter Fan


Parameters
Operating Design Operating Design
Volume (m3/hr)

Pressure (mm wg)

Temperature (0C)
Speed / Damper
position
Power (Kw)

9. Separator Details

Parameters Data

Type / Make
Diameter (m) Height (m)
Size

No. of Rotor Blades

No. of Static Vanes

Rotor Speed Design (rpm)


Rotor Speed Operating
(rpm)
Separator Power Installed
(Kw)
Separator Power Operating
(Kw)

10. Operating Data

Vertical Roller Mills Questionnaire Page 3 of


Parameters Data

Mill Inlet Pressure (mm wg)

Mill Pressure Drop (mm wg)

Pressure drop Louver Ring (mm wg)


Pressure drop across separator (mm
wg)
Mill Inlet Temperature (0C)

Mill Outlet Temperature (0C)

Mill Outlet Volume (m3/hr)

Average Vibration (mm/s)

Present Grinding Pressure (mm wg)

Hot Gas Source


Hot Gas Volume Design
3
(m /hr) Operating
Hot Gas Temperature Design
(0C) Operating

11. Percentage of Recirculation

Operating (tph) Design (tph)

12. Specific Power Consumption

Mill (Kwh / T)

Circulating Fan (Kwh / T)

Mill Vent Fan (Kwh / T)

13. Feed Details

Parameters Datas
+6. +2. +1. -
Feed size MM +50 +25 +20 +10
3 36 18 1.18
distribution of
clinker %

Maximum Minimum Average


Feed Moisture (%)

Product Moisture (%)

Vertical Roller Mills Questionnaire Page 4 of


Sample 1 Sample 2 Sample 3
Feed Composition % % % % % %
Additio Moistur Additio Moistur Additio Moistur
n e n e n e
Clinker

Gypsum
Gypsum Purity
Blaine
Fly Ash Residu 45
e 90
mic
Slag mic

Limestone
Gypsum + Limestone
Mixture
Any other Additive
Material Grind ability
factor
(Bond / Index / HG /

14. Particle Size Distribution

% Residue on % Residue on % Residue on


Parameters 45 mic 90 mic 212 mic
Mill Outlet

Separator Reject

Mill vent Bag


filter/Cyclone product

Final Product

15. Site Conditions

Parameters Data

Elevation (msl)

Wind Velocity

Frequency (Hz)

Control Voltage

Voltage HT LT

Temperature (0C) Max Min Avg

Relative Humidity Max Min Avg

16. Required Documents 18. Other


Relevant Information

Vertical Roller Mills Questionnaire Page 5 of


Equipment Flow Sheet
Process Flow Sheet
Mill Department GA Drawing
Mill GA Drawing
Classifier Drawing
All Equipment Specification
Fan Characteristic Curve

Checked by

Name :
Designation :

Vertical Roller Mills Questionnaire Page 6 of

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