OPERATION MANUAL

FOR LG SERIES SCREW AIR COMPRESSOR

KAISHAN CO., LTD

MADE IN CHINA
Working
Motor power Air delivery Rotating speed Weight
Model pressure Dimension
(kw/hp) (m3/min) (r/min) (kg)
(Mpa)
LG-1.7/7 1.7 0.7 6500
LG-1.6/8 1.6 0.8 6100
11/15 450 10608001350
LG-1.5/10 1.5 1.0 5400
LG1.2/13 1.2 1.3 4700
LG-2.4/7 2.4 0.7 8400
LG-2.3/8 2.3 0.8 8000
15/20 500 10608001350
LG-2.2/10 2.2 1.0 7300
LG-1.7/13 1.7 1.3 6600
LG-3/7 3.0 0.7 3740
LG-2.9/8 2.9 0.8 3600
18.5/25 600 11908801380
LG-2.6/10 2.6 1.0 3300
LG-2.2/13 2.2 1.3 2850
LG-3.6/7 3.6 0.7 4470
LG-3.4/8 3.4 0.8 4200
22/30 650 10608001350
LG-3.2/10 3.2 1.0 3800
LG-2.6/13 2.6 1.3 3330
LG-5.2/7 5.2 0.7 5800
LG-5.0/8 5.0 0.8 5600
30/40 900 130011001650
LG-4.2/10 4.2 1.0 5000
LG-3.6/13 3.6 1.3 4440
LG-6.2/7 6.2 0.7 4300
LG-6.0/8 6.0 0.8 4100
37/50 1050 130011001650
LG-5.3/10 5.3 1.0 3760
LG-4.5/13 4.2 1.3 3300
LG-7.4/7 7.4 0.7 5150
LG-7.1/8 7.1 0.8 4900
45/60 1150 130011001650
LG-6.5/10 6.5 1.0 4500
LG-5.6/13 5.6 1.3 4000
LG-10.4/7 10.4 0.7 5450
LG-10/8 55/75 10 0.8 5100 1600 163012801790
LG-8.3/10 8.3 1.0 4600
LG-12.5/7 12.5 0.7 6550
LG-12/8 75/100 12 0.8 6200 1800 163012801790
LG-10.5/10 10.5 1.0 5800
LG-14.5/7G 14.5 0.7 2970
LG-12/10G 75/100 12 1.0 1480 1800 240015001900
LG-10/13G 10 1.3 2970
LG-16.5/7G 16.5 0.7 2970
90/120 1900 276013401710
LG-14.5/10G 14.5 1.0 2970
LG-12/13G 90/120 12 1.3 2970 1900
LG-20/7G 20 0.7 2970
110/150 2300 276013401710
LG-17/10G 17 1.0 2970

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LG-15/13G 15 1.3 2970
LG-22/8G 22 0.8 2970
LG-20/10G 132/180 20 1.0 2970 2400 276013401710
LG-17/13G 17 1.3 2970
LG-21/12G 21 1.2 2970
160/220 2500 276013401710
LG-20/13G 20 1.3 2970

Note: The G in the model indicates that the machine is coupling transmission and the
others are V-belt transmission.
We accept all kinds of special order.

Charter

Section one: Introduction

Compare to the reciprocating air compressor, the screw air compressor has much more advanced performance
such as little vibration;low noise;high efficiency and so on.
1)It simplifies its mechanic structure by injecting lubrication oil constantly to the compression chamber with
the pressure difference generated by itself.
2) The oil it injects can form the oil film between the rotors, so the main motor can drive the subsidiary
rotor directly without the help of high precision synchronous gear.
3) The injected oil can enhance the air-tightness.
4) The lubricating oil could absorb large amount of compression heat, so even if the compression ratio
reaches 16 high, the head temperature can control below the point that carbonisation and degeneration of
lubricating oil.
5) The lubricating oil can weak the noise that caused by high-frequency compression.
6) It lubricates the pneumatic tool with little oil injected in the compressed air.
Section two: The frame structure
1.Basic frame structure
Our LG series oil-injection screw air compressor is a kind of double axis capacity rotating air compressor, the
air-inlet port at the top of the machine's cover and the air-discharge port at the bottom, there are two high
precision rotors be fixed parallely and horizontally inside of the machine, one is main rotor and the other is
subsidiary one, There are 5 teeth in the main rotor and 6 teeth in the subsidiary one; the main rotor with bigger
diameter; the teeth surround the rotor in twist shape and two rotors' tooth meshing together. The rotors support
by the bearing and the transmission type is V-belt or coupling driven.
2. Meshing
The motor rotates the main rotor through the transmission system. The cooling lubricating oil be sprayed into
the meshing part, mixed with the air to take away the heat, and formed oil film, which can protect the rotors
from be damaged by serious friction and decrease noise. For different discharge pressure the weight of
oil-injected is about 5-10 times more than the air weight.
Suction stroke Sealing an d transit stroke

C om pressing and oilinjecting stroke Discharging stroke

F ig.1
2
1)Suction stroke
There is no air inlet and air discharge valve sets on the screw air compressor, a regulating valve controls the
air inlet. When the teeth-ditch space of the two rotors rotate to the air inlet end, its space is the biggest, the
outside air be sucked into the vacuum teeth-ditch space after it full of air, the rotor 's air-inlet end will rotate
away the air inlet port and seal the space. This is called course of suction.
2)Sealing and transit stroke
After the suction stroke finished, the teeth peak part of the rotors will sealing with the machine cover and the
air in the teeth ditch space will not outflow. This is the course of sealing. The two rotors go on rotating their
teeth ditch and teeth peak will integrate together at the suction end and the matching surface will rotate
towards the discharge end gradually. This is called transit course.
3)Compressing and oil injecting stroke
In the course of transit, the matching surface move to the discharge, the air between the matching surface and
the discharge port being compressed gradually and the pressure rise up quickly. This is called compressing
course and in this course the lubricating oil be injected into the compressing room then mix with the air by the
force of pressure.
4)Discharging stroke
When the rotor's discharge port end connect with the machine cover (now the pressure is the highest), the
compressed air begin to be discharged, till the matching surface move to the discharge end, now there is no
teeth-ditch space, this is the discharging stroke and same time.

Charter III

Section one: Location of installation

A suitable location of installation is very important for excellent performance and long service life of air
compressor. The location of installation should be convenient for maintenance to avoid any abnormal
operation of air compressor due to poor circumstance. Following is guide for location choice:
1)Good daylight and enough lighting for easy maintenance.
2) Low humidity, non-erosion, non-metal spay, little dust and good ventilation.
3) If the factory circumstance is poor with more dust, one ventilation duct from compressor suction to clean
air space is necessary, the duct should be easily dismantled and maintained; the size of the duct please refer to
dimension of compressor size.
4) There should be enough space for easy maintenance. At least one and half meters clear space around air
compressor, two meters or more top clear space is required.
5) If the air compressor was installed in enclose space, one exhaust fan should be equipped to exhaust the
hot air from heat exchange in the room.
6) If the circumstance temperature is too high (above 40 ). Recommend taking measure to keep low air
temperature (avoid direct daylight, open door and window etc.) to avoid abnormal stop due to high
temperature. Whereas, the circumstance temperature is too low ( less 0), should pay more attention to the
risk of lubrication oil freezing.

Section two: Piping, Foundation and Cooling system

1. Piping laying
1)Laying piping should pay more attention on any extra stress on cooler. To avoid any welding spark fall into
air compressor cause damage inner parts.
2)Main pipe should be laid with down tilt about 10-20 degree, this design will favour to drain out any
condense in piping (the piping should be fixed with screw plug for regularly draining).
3)The diameter of the piping should be not smaller than diameter of outlet on air compressor. Should use less
elbow and valves as soon as possible to reduce any more pressure lose in piping.
4)Diameter of main piping should avoid any reducing and enlarging. If we have to reduce or enlarge the
3
diameter of main piping, reduce should be applied. Otherwise, turbulence will occur at location of connector
and cause large pressure lose, meantime the service life of piping will be shorted due to air punching.
5)Branch piping should be arranged from top of main piping to avoid condense in main piping flow into air
compressor.
6)Recommend installing one air storage tank after discharge port. This design can reduce the frequency of
start and stop and extend the service life of machinery and electrics.
7)If there are air tank and air dryer etc. after discharging port of air compressor, good design of air flow
should beair compressor+air tank+air drier. Air tank can cool down the compressed air from air
compressor to remove most of water in air. The cooled and less water content air flow into air drier will
reduce the load of drier.
8)Under 1.5Mpa pressure, the velocity of air in piping should be less 15m/s in order to avoid too much
pressure loss.
9)One good main piping layout should be around the workshop, and fit some valves on the line in order to get
air supply from two direction at any branch line. If air consumption of one branch line suddenly increases,
above design can avoid apparent pressure turbulence. Also this design is convenient for maintenance as we
can cut the air supply by valves easily.

2. Foundation
(1)The foundation should base on hard earth or cement floor. And the floor should be even to avoid any extra
vibration due to tilt.
(2)If air compressor is installed on the ceiling floor, should pay more attention to vibration prevention. One
sheet rubber gasket with 10mm thickness should be laid under the air compressor to stop vibration and
resonance.

Cooling system

Section three: Electrics and safety

1.With the model of air compressor, to choose suitable cable and air current breaker. Too small capacity of
cable will cause burning out and other risk due to over current.
2.Recommend independent electrical power supply and avoid sharing power supply with other different
electrical appliances. If share power supply, over current and unbalance current between three phases will
cause air compressor over load and trip. Especially, for big power compressor
3.Selecting power supply should ensure the voltage of power is same with rating voltage of air compressor.
4.Earth cable should be laid for electrical motor and electrical system to avoid any risk due to grounding.
Keep in mind don't connect earth cable to air discharging piping.
At running condition, the difference between actual power voltage and rating voltage should be less 5%.
Frequency difference should be less 1%. The difference between each current of three phases and average
current of three phases should be less 10%.

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 C ha rte r IV

S ection o ne : S yste m flow c h art(22 kw a n d b e low )

Sole noid
valve
Inlet a ir
filte r

A ir filte r p re ssure g ap sw itch

A ir inlet co ntrol valve P ressu re
sw itch
C om p re ss or P ressu re
b od y R eta in in g va lve kee p va lve

S a fety va lve
V - b e lt
O ilfilter pressu re
G ap sw itch

O ilcooler

O il a ir filter
pres su re ga p sw itch
M o tor

O ila ircha m ber

T h e rm a lco n tro llin g v alve

O ilco o le r

S yste m flow cha rt(30 kw )

Solenoid valve
Inlet a ir P ressu re
filte r sw itch

A ir filte r p re ssure g ap sw itch

A ir inlet co ntrol valve
Solenoid valve
C om p re ss or P ressu re
b od y R eta in in g kee p va lve
valve S afety
valve

V - b e lt
O ilfilter pressu re
gap sw itch

O ilair
O ilfilter

O il a irch a m b e r
press u re gap sw itch

s eparator
M otor

O ila ircham ber

T herm a lcon tro lling valve

O ilco oler

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 S yste m flow c ha rt(3 7kw an d ab o ve)
Solenoid valve
Inlet a ir P ressu re
filte r sw itch

A ir filte r p re ssure g ap sw itch R eve rse prop ortio n

R eliefvalve
A ir inlet co ntrol valve S e le ct valve

C om p re ssor
b od y P ressu re
R eta in in g kee p va lve
valve
S a fety va lve

V - b elt
O ilfilter pres su re
gap sw itch

O ilfilter O ilair

O il a ir filter
press u re ga p sw itc h
M o to r separator

O ila ircha m b e r

T herm a lcontro lling v alve

O ilc o o le r

Section two : Flow charter of system

After being filtrated by the air filter the air enter into the compressing room through suction unload valve, and
mix with the lubricating oil.
After being compressed the mixture will be discharged into the oil & air chamber, and in the chamber most of
oil in mixture will be removed out, then the fine oil separator will separate the oil and air further. Finally, the
clean compressed air will flow into service system through minimum pressure valve, back cooler.
1. Function of major components on the airflow
A. Inlet air filter
The filter is dry paper type; the mesh hole is about 10um. Its main function is to collect the dust in the air to
prevent screw rotor from tear down, also prevent oil filter and separator from fouling frequently.
B. Suction unload valve
Suction unload valve is most important component; it can control the output by controlling the quantity of air
into compressor. It be consist of suction valve, orifice, discharge port and valve etc, depending on air pressure
in the system, loading-unloading solenoid valve and reverse proportion valve will control the suction control
valve by opening with full open, crack open or close to change the quantity of inlet air and keep the pressure
in the system steady by infinitely variable control. This will save electrical power consumption.
C .Oil & air chamber
The oil & air chamber have two functions. One is the separating out the oil from the mixture; the other is
storing lubricating oil avoid the hot oil taking part in the next circle immediately, which can low down the
discharging temperature.
There is the oil-level indicator on the chamber.
D. Fine oil separator
Please read the detail instruction about the fine oil separator in thelubricating oil system.
E. Minimum pressure valve
Connect with the discharge port of fine oil separator; the start-pressure has been set to 0.4-0.5Mpa. Its
functions are as following:
a. Provide the necessary pressure that make sure lubricating -circle can work prior to other systems when the
machine started.
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b. The oil & air chamber will not work until the pressure reaches 0.4Mpa, so the velocity of air could be slow
down, the oil be separated completely and also the chamber can avoid being damaged due to huge pressure
gap.
c. Retaining function: retaining the compressed air from flowing back after stop and the low pressure in the oil
& air chamber.
F. Back cooler
The compressed air from the minimum pressure valve flow into the back cooler, The back cooler connected
with the oil cooler, both of the coolers are the plate-fin frame. The cooling fan suck in the cold air then
cooling the cooler's fin. Generally, the air temperature after cooling is about 15 degrees over environmental
temperature plus.
G. Thermal sensor
Thermal sensor is to monitor the discharge temperature and display the result on the instrument panel. The
situation eg. Oil loss, less oil or worse cooling, the discharge temperature may become over normal value. The
air compressor will stop working when the discharge temperature reaches the setting stop pressure. Please
don't adjust the setting stop pressure at will.
2. Lubricating oil system
1) Instruction of lubricating oil system
The pressure in the air & oil chamber press out the lubricating oil, after cooling by the temperature-control
valve and oil cooler, and filtrated by the oil filter the oil divided into two flows, one flow being sprayed into
the compressing room to cooling the compressed air; the other is into the both sides of the machine and
lubricating the bearing sets. Then all the lubricating oil gets together at the bottom of the compressing room
and being discharged from the discharge port.
After being discharged to the air & oil chamber, most of the oil subsided to the bottom of the compressing
room, after being filtrated by the fine oil filter further, the remain mixture will take part in the next circle.
2) Oil- injected volume control
The oil not only can lubricating the machine but also can take away the heat. The volume of the oil sprayed
can affect the performance of the air compressor directly. The volume has been set before leaving the factory
please don't adjust it by yourself!
3) Instruction of oil current system
a. Temperature monitor valve
The main function: control the discharge temperature by controlling the lubricating oil's temperature that
injected into the air end avoid the lubricating oil coagulated in the oil & air chamber. At the beginning , the
temperature of lubricating oil is very low , the valve closed and the cold oil be injected into the air end
directly ; when the temperature of lubricating oil reaches 70 the valve will open gradually ,and will all
open when the temperature reaches 76 ,and all the oil will be spayed to the air end after being cooled by
the oil cooler.
Some models of our air compressors don't have this valve, it control the oil temperature by controlling the
fan's motor when the discharge temperature reaches 80, the fan will work, when it lower than the 65, the
fan will stop working.
b .Oil cooler
Oil cooler and back cooler are connected together; keep more than 2m distance between the cooler and the
barrier to make sure good ventilation. The pin of the cooler is easy to be damaged by dust, which may result in
high discharge temperature even stop, so, the fins must be cleaned regularly.
c. Oil filter
The filter 's filtrating precision is about 10-15,it's used for get rid of the sundries like dust and so on to keep
the bearing and the rotor working normally .If the filter blocked, the oil volume may not enough and result in
high discharge temperature even stop.
d.Fine oil separator
The core of separator is made from multi-layer special fibres, which can separate almost all the oil from the
compressed air. The diameter of oil granule can be controlled under 0.1m ,and oil content can be controlled
under 3PPm
e.Oil -retaining valve
All the remain oil are collected in the center of the oil filter 's core and then be leaded to the air end through
the oil return- tube this is for preventing the lubricating oil from being discharged together with the
compressed air. In order to avoid the oil in the compressing room flow back (there is pressure gap when
7
unloading), a single direction valve be set at the oil -return -tube, the user should check whether the throttling
hole blocked if the oil consumption increases suddenly in the cross of running.
Section three: Air current control system
1.Normal running
1)Starting
Before starting, both of the air- inlet- unload valve and the load- solenoid- valve are closed, after starting,
some air be sucked into from throttling hole on the air- inlet- unload valve, under the force of minimum
pressure valve, the pressure in the oil & air chamber increases gradually then spray the lubricating oil into the
air end to lubricating the machine.
2)Loading running
Several seconds later than the star-start, the load solenoid-valve begin to work after contacting the power, the
pressure in the air could get through and the minimum pressure valve open, the compressed air be discharged.
When the system pressure reach the setting limit of the reverse proportion valve, the valve will work and
adjust the air supply volume, keep the balance between the air-supply volume and air-consumption, this is the
infinitely-variable air inlet volume adjustment function.
3)Unloading running
Air pressure will get upper-limit of set value on "CPU" controller. Meantime the loading solenoid valve will
close due to no current. This action will cause suction valve automatically close due to losing control air
pressure. Same time, the relief valve open to release the pressure in oil & air chamber (circulate to suction).
The compressor will get in un-loading condition. If the system pressure reaches the lower limit set by the
microcomputer- controller the machine will unload and run again.
After the work finished, press the stop button, the machine will enter into the unloading running state, and
stop running after several seconds.
2.Instruction of air current control parts
A. Load solenoid- valve
Normally closed solenoid- valve, control the loading and unloading
B. Release valve
When unload running or stop state, the valve will open to release the pressure in the oil & air chamber and
make the air compressor running with low load or make sure the air compressor restart without load .
C.Reverse proportion valve
This valve will act after the pressure in system is over setting pressure, higher the input pressure (system
pressure) is, lower the output pressure will be; the lower output pressure will cause suction control valve get
smaller opening which controlled by reciprocation of air cylinder. The smaller opening will lead to smaller
quantity of inlet air and decrease output of compressor to tally with air consumption by infinitely variable
control.
Following can do set control pressure:
Lift up and lose the black cap of reverse proportion valve, turn clockwise the pressure will be higher; whereas,
turn counterclockwise the pressure will be lower. After setting, push down the black cap to prevent setting
screw from turning due to vibration. The setting pressure should be lower than rating discharging pressure. If
the setting pressure is higher than unloading setting pressure on CPU controller, Only unloading function will
be actuated but without displacement variable.
D.Select valve
This valve will exchange the air supply of output control, two side of valve stem were acted by different
pressure, top side is from system after pressure control valve; bottom side is from air container before pressure
control valve. Higher-pressure air from above location will become control air in the system.
E.Safety valve
This valve is one safety component in the system, when air pressure in container is 5% higher than rating
discharging pressure, the relief valve will poop out to low the pressure in the container under rating pressure.
The setting pressure of safety valve was pre-set before delivery. Never adjust the setting value. When safety
valve pooping, should stop compressor immediately to investigate the cause and rectified.
Safety valve should be checked regularly, this could be done easily as following:
When compressor is running with full capacity (rating discharging pressure or near rating discharging
pressure), lift up the ring on the top of safety valve a little. If compressed air flash out, that means the function
is normal.
F.Pressure sensor
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Pressure sensor detect the pressure after second fine oil separator, the pressure will display on control
panel.CPUcontroller will compare this pressure with the up and low limit and act on loading solenoid valve
to control loading and un-loading.
G.Pressure gauge
Pressure gauge gives the pressure before second fine oil separator in container. Because there is pressure loss
after air pass separator, pressure control valve and piping. The pressure on gauge is higher than pressure on
control panel (may be lower during unloading). The difference between these two pressures should be
monitored continuously, if the pressure difference is more than 0.1 Mpa, the second fine oil separator should
be renewed.
H. Thermal sensor
The thermal sensor detects the temperature in way of compressor discharge port. This temperature will display
on control panel. Heating sensitive component is PT100 resistant with and high accuracy advantage.
Without oil, insufficient oil or poor cooling, the discharging air will become over high temperature. The
compressor will automatically stop when discharging compressed air temperature get to setting alarm
temperature onCPUcontroller. By different model of compressor, the setting alarm onCUPis pre-set at
105, 110 or 115. This setting temperature should not be changed with permit.
Section four: CPU controller
1. Instruction of button on controller
Screw type air compressor made by our company is equipped with Model: 100LCD (dimension: 164mm x
102mm)or Model: 200 with dimension 250mm x 150mm.
1). Model: 100 LCD as fig. 3.

D isch arg in g air te m p e rature : 80

S u pp ly air p ressu re: 0 .6 M p a
S tatus : stop .
0 sec on d local

ON O FF M RT

Fig. 3
ON---- start: push this button start compressor.
OFF----stop:push this button stop compressor.
M-----setting:after reset the data, push button to enter and save the setting.
-----shfit up:when reset the data, increase the number on menu status, as select button.
-----shfit down:when reset the data, decrease the number on menu status, as select button.
as select button.

-----shift right or enter: when reset the data, shift digit. on menu status as enter.
9
RT-----Esc or reset on menu push this button to return last menu. when trouble, push this button to reset

2) M od el: 200 L C D as fig .4

D ischargin g airtem p erature: 80 I

Supply air pressure :0.80 M pa
Status: stop. O
0 secon d local

S C

Fig. 4
I---- start: push this button start compressor.
O----stop:push this button stop compressor.
S----setting:after reset the data, push button to enter and save the setting.

-----shfit up:when reset the data, increase the number on menu status as select button.
-----shfit down:when reset the data, decrease the number on menu status as select button.
as select button.

-----shift right or enter: when reset the data, shift digit on menu status as enter.
----manually loading and unloading: under manual control, push this button to load and
Unload within setting pressure area.

----Esc or reset on menu push this button to return last menu when trouble ,push this button
to reset

# The operation instruction in detail on model: 100 as following. For Model: 200 please refer
to above button function instruction.

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 B . status and operation
th e display as fo llow ing after pow er on.

W e lcom e to use
Scre w typ e co m pres sor

A fter 5 se co nds follow in g w indo w w illbe o n LC D

Discharging airtem perature:20

Supply air pressure:0.6M pa
Status:stop
Local

P ush to enter follow ing w in dow :

C alendar
C ustom er data
M aker data

a.R unnin g data review

push or to shiftthe black scroll.H ighlight the running data m enu .Then push to
fo low ing w indow :

Totalrunning hours
R u nning hours this tim e
M aintenance data

P ush to follow ing w indow :

C urren t(A ): R . S. T
C om presso r:56 .1 56.2 56.0
Fan 4.1 . 4.1 4.1

When last stage window is displayed, there is no highlight scroll. Push RT to exit or return to main menu.
The window will return to main menu automatically with further operation for seconds.
Use shift button, enter button and exit button RT , we can monitor running data ,
for example, total running hours, running hours this time, maintenance information, trouble history, date of
delivery and trouble on spot etc. Also can return to last menu.
B. Calendar and time
push or to shift the highlight black scroll on calendar menu, then push the enter button .
Following window will be displayed

21stFeb 2004
W eekday:0
12 hours46 m iniutes59 second.

When stopping, the date and time can be reset as per following procedure: pushor to shift the
highlight scroll on the data need to reset. Then pushto display highlight digit. At this moment push
11
andto change the data.button become shift left and right now, after reset all data, pushM
button to save and exit.orwill restore highlight black scroll. Andbutton act as exit.
C. Customer data
1). Reset the data
Notice: Cannot change any data setting when compressor is running or relay to stop.
Refer to above data setting procedure, we can monitor and reset customer data. For example, change up limit
of pressure: pushorto shift the highlight scroll oncustomer data menu. Then push enter .
Display following window

Startand stop relay setting

O peration m odelsetting
Interlock datasetting

Low lim it ofpressure:0.6 M pa

Tem perature of fan start:80
Tem peratu re of fan stop: 70

At this status customer data can be reviewed. Push enter again, following window will be displayed
and customer password required before reset the data.(Customer password can be changed on customer
data menu.)

E n ter passw ord

* *****

On this window, the cursor will be on screen, and will function as increasing and decreasing
and function as shift to change the data setting. At last push M button to save and exit. The
window will be as following:

U p lim it of pressure: 0.8M pa

Low lim it of pressure: 0.6M pa
fan start tem perature: 80
fan stop tem perature: 70

Mark on top-right corner means on customer data status.

andwill restore highlight scroll again,button as enter. When scroll onup limit of pressure,
push.The cursor will be on screen. Useandto decrease and increase the number. And use
to shift left or right. After resetting pushMto save. The cursor will disappear.and
will restore highlight scroll again,button as enter to change other data continuously. After all resetting
completed, pushMreturn to last stage menu or main menu. Other customer data can be set accordingly.
2) Customer data and function

Main menu Second menu Initial setting Function

Pre-set of Up pressure limit *** Mpa Unloading pressure setting
pressure and Low pressure limit *** Mpa Loading pressure setting
temperature Fan start temperature *** Fan start. Non fan or fan no need
protect, this setting will be120
Fan stop temperature *** Fan stop.

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 Start and stop Compressor start 0008 second This time should be enough long to
relay relay skip the start current of motor. This
relay should be not shorter than
phase relay +loading relay
Fan start relay 0006 second This time should be enough to skip
the start current of motor.
Phase relay 0006 second Reducing voltage start time.
Loading relay 0002 second After reducing voltage start, the relay
time to loading
Unloading relay 0020 minutes Continuous running time without
load. After that will stop
automatically.
Stop relay 0010 second When stopping, compressor should
run without loading before stop.
Stop and start Start relay time 0100 seconds Compressor should be idling at least
relay setting this time before restart After stopping
or stopping due to without loading,
Standby relay time 0000 seconds Additional function
Drain open relay time 0002 seconds Under automatic drain model. The
drain valve will keep open for this
setting time
Drain stop relay time 0010 minutes Under automatic drain model. Drain
at this time intervals.
Operation Start and stop control Local control Under remote control. Can start and
model setting model stop by both local and remote
control
Capacity control Automatic Under manual control. Loading and
model unloading will be only controlled by
button.

---------Continue----------

Communication Unavailable At this model, communication is unavailable

model
Communication 0255 Communication address
code
Group data Group status Main Group running work as main compressor or
setting compressor standby compressor, main compressor will
control standby one.
Group Start and In turn
stop
Working hours for 9999 hours
exchange
Number of 0000
compressor
Low pressure limit ***Mpa
of group
Up pressure limit ***Mpa
of group

13
 Group relay time 0000
second
Maintenance Oil separator 0000 hours Replacing the filter can initial running hours
interval setting Second oil 0000 hours Replacing the filter can initial running hours
separator
Air filter 0000 hours Replacing the filter can initial running hours
Lubricating oil 0000 hours Renewing lubricating oil can initial running
hours
Grease 0000 hours Renewing grease can initial running hours
Maximum Oil separator 9999 hours When setting 0. The alarm of oil separator
service life will be deactivated
setting Second oil 9999 hours When setting 0. The alarm of second oil
separator separator will be deactivated
Air filter 9999 hours When setting 0. The alarm of air filter will
be deactivated
Lubricating oil 9999 hours When setting 0. The alarm of lubrication oil
will be deactivated
Grease 9999 hours When setting 0. The alarm of grease will be
deactivated
English and Chinese If setting is English. Window will display in
Chinese English
selection
Change **** Customer can change the password.
customer
password

D. Maker setting
Maker data is different with customer data. It cannot be monitored by customer. Reset maker setting
only can be done by maker with maker password. The operation of changing maker setting is same as
changing customer setting. Major function as following:
Setting item Initial setting Function
Main compressor Permitting motor maximum After start relay, if working current exceed
rating current over current / 1.2 120% of initial setting and less four times
initial setting. The compressor will trip as
over loading program.
Fan motor rating Permitting motor maximum As above
current over current / 1.2
Discharging air 105 When discharging air temperature get this
temperature alarm setting. Alarm will sound
Discharging air 110 When discharging air temperature get this
temperature alarm setting. Alarm will sound. Compressor
stop
Pressure for 1.00Mpa When air pressure get this setting value,
stopping alarm will sound. the compressor will
automatically stop
Up pressure limit 0.80Mpa In customer setting menu, the up pressure
for unloading limit setting should be less this setting.
Change working **** hours Maker can change this number
hours with loading
Change total **** hours Maker can change this number
running hours
Trouble history **** Enter password for trouble history will
reset clear all trouble history.

14
 Setting of 0006 If maximum phase current / minimum is
Unbalance current more than (1+ setting value/10), the
unbalance current protection will act and
trip compressor.
Relay time for 0005 If the setting is more than 20 seconds,
phase loss this protection will not act. The unbalance
protection protection will act.
Relay time of 0000 minutes If the compressor trip due to over load. To
restart after over avoid frequent start to damage motor, the
load trip compressor can be restart only after this
relay setting.
Date of delivery ** day ** months **** year Maker enters the date of delivery.
Serial number ****** Maker enter the serial number

Section three: Function and specification

1.Switch Quantity: input : 9 ; relay output switch : 10
2.Simulated Quantity : Pt100 input : 2 ; 4-20mA Transmit input : 2 ; three-phases current input : 2 sets .
3.Three phases 380 V
4.Power of controller : 220v , 50 HZ 20VA
5.Display information:
a) Oil temperature : -20-150 C precision : 1 C
b) Air temperature : -20-150 C precision : 1 C
c) Running time: 0-999999 hours
d) Current: 0-999.9A
e) Pressure: 0-1.60 Mpa precision: 0.01 Mpa
6.Phase order protection : when examine the wrong order the action time will 2s
7.Motor protection : there are five kinds of protect function
Blocked : When the running current is 4- 8 times of setting current , the action time will 0.2s
Short circuit :When the current is more than 8 times of setting current , the action time will 0.2s
Lack of phase : when lack of phase the action time will 2s
Overload : showed as following table ( time of unit is second)
Ir Real Running current; Is: Setting current; Times = Ir/Is
when the motor running current over or same as 1.2- 3.0 times of the setting current
the action time is indicated in following table

Ir/Is
1.2 1.3 1.5 1.6 2.0 3.0
Time parameter

Action time 60 48 24 8 5 1

Motor protection

15
8.Temperature protection: When examining the real temperature is over setting temperature, the action time
will equal or less than 2 s
9. Relay output voltage and current: 250 V 5A, The life of contact: 5000000times
10. error probability of current display : 1%
11. RS-485 communication

Section Four: Controller

1. Frame of controller showed in fig.5
a. Input indicating light (IN)
The corresponding input switch terminal' No. :of 0001020304050607 is 20191817
16151413
b. Input indicating light (OUT)
The corresponding output switch terminal' No. :of 0001020304272829303135
36373839
c. Power light: PWR
d. Running light: RUN
e. Error light: ERR

2.Electric installation (Fig.6)

The display panel:
There are 5 connecting terminals and a cable display joint, used for
displaying connecting, RS-485 communication, 24V power input
Controller connecting terminals:
The controller and the display panel connected by cable and a cable
joint , 232425 is phase order input terminals; 79 is discharge
temperature input terminals. F ig .5
CT1: main mother mutual inductor, CT2: fan motor mutual inductor. 32: output relay common terminal COM
1 ; 27 : controlling main contactor ; 28 :controlling star-contactor ; 29:controlling angle-shape contactor ; 30
load solenoid valve ; 31 : controlling fan motor ; 34 :controlling relief valve ; 37: Running indicator ; 38 :
Error indicator ; 38- precaution indicator ; 40 :COM2 ; 42

16
 L o n g d is ta n c e P re ss u re T h e rm a l
Dz-7 s w itch se n s o r se n s o r

Dz-13

Emergency
sto p
CT 2 Ct 1
Dz Dz Dz Dz Dz Dz
Dz-13 -8 -9 -4 -3 -6 -5
B 5 Dz-2

LC D
A4
- + - +
3 Dz-1
- 2 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
+ 1 24V 0V c b a C B A

P LC
PE C O M

23 24 25 44 43 42 32 27 28 29 30 31 34 35 36 37 38 39 40
0.5A
FU1
L1
Dz-10
L2
F U10.5A
L3

17
Q KM1 KM3 KM2 KM4

T FU 2 ( 1A 05 06
Dz- 11
KM2 KM3
FU21A

JB K5-100 D2-14 Dz-15 Y S o le n oid F a n m o to r

E m e rg e nc y s to p

F ig .6
S e ctio n five : C on tro lling p rin ciple (F ig .7)

L1 L2 L3

a
b
C T1 c
a
d C T2 b
c
d

KM4
KM1
U V W
. . .

M2
M1 FAN
C OMP
KM2
. . .

v2 w2 u 2

KM3

Lo ng distance sw itch(D Z )

22 21 10 12 7 9 22 14 13 30 04 22 20 01 03
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

+ - + - + - - 2 4V ~220V
Commonswitch-terminal

O FF

ON

S o le no id valve
LC D

P ressu re sen sor

T he rm a lse nso r

E m e rg en cy stop

Lo ng distan ce sw itch

Fig.7

18
1. Independent control
(1) Local auto controlling (start/stop type: Local , auto loading )
Press ON button start,
Connect the power, after the three-second-self -examination; press the ON button to start the main machine.
Auto running controlling:
When the motor start to state, the load solenoid valve will be electrified after a few seconds and the air
compressor begin loading, the pressure in the oil & air chamber rise up. When the pressure over the setting
value (unloading pressure), the load solenoid valve loses power, the relief valve begins to work and the air
compressor enters no load running. In the certain time (unloading) if the pressure falls to the setting unloading
pressure, the load solenoid valve will be electrified again, the relief valve will lose power, the compressor will
work normally and increase the pressure of the air tank; if the pressure don't fall down to the setting value, the
motor will be stopped by the controller and the air compressor will shut down after long time unload.
So, when the pressure falls to the lower limit the motor will start automatically and this is a beginning of a
new circle.
Load / unload manually under auto running state
Under auto running state, the equipments are under unloading state, press the M to load, if the pressure over
the unloading pressure, the load solenoid valve back to the unloading state after inching; if the pressure lower
than the unloading pressure, the load solenoid valve will be electrified and only back to the unloading state
when the supply pressure over the unloading pressure. When the equipments under the loading state, press
theMto unload, if the pressure over the loading pressure, the load solenoid valve will lose power and back to
the loading state after the supply pressure lower than the loading pressure ; The unloading will can't work
if the pressure lower the loading pressure .
Normal shut down
PressOFFbutton,the loading solenoid valve lose power the relief solenoid will be electrified , after a few
time, the motor conductor will lower power , the air end and fan motor stop working, finally, after a few time
again, the relief solenoid valve will lose power. Only start the machine by press theONbutton.
Anti-frequent start controlling
PressOFF to stop, the air compressor stop after long time loading or error stop, the motor can't be started
again at once but some time later. The controller can display the rest time of start again eg. 90 seconds it
means that the motor can only be started after 90 seconds)
The motor only can be start when the rest time is 0
Long-distance auto controlling (start/ stop method: Long distance control ,auto loading )
All most the same like near controlling, only the start/ stop is controlled by distance switch.
(3)Local manually controlling (start/stop method: Local, manually loading)
The start and stop method is the same as the auto controlling, only after the start the machine is under
unloading running state, press theMbutton to load, when the supply pressure is over the unloading pressure,
the machine will unload automatically, if don't press the Mbutton the machine will unload till stop without
load . In the course of unloading,Mis loading button, but in the course of loading theMis the unloading
button.
(4) Long-distance manually controlling (start/ stop method: Long distance control, manually loading)
All most the same like local controlling, only the start/ stop is controlled by distance switch.
2.Net working control
(1)When the communication type of controller set to Computer, the machine can be controlled by computer.
(2)When the communication type of controller set to Linkage, the controllers can link with each other but
the main machine should be the NO.1 machine.
3.Fan motor temperature control
When the discharge pressure over the fan motor start pressure, the fan motor will begin to work, when the
discharge pressure lower than the fan motor stop pressure, the fan motor will stop running.
4.Auto drainage
For the machine equipped with drainer, there is thetime drainagefunction, it can drainage according setting
time.
5.Error stop and emergency stop
If error or some emergency happens stop the motor immediately, press theEmergency Stopbutton to cut the
power off, only start again after eliminating the problems.
19
Section six: Precautions system
1.Text display precaution
1) Precaution of air filter
a. Examine the action of air filter pressure gap switch if there is problem then give the precaution that the air
filter blocked
b. Service time precaution
If the air filter's service time reaches the setting time, the display will remind that the air filter is out of use.
2) Precaution of oil filter
a. Examine the action of oil filter pressure gap switch if there is problem then give the precaution that the oil
filter blocked
b. Service time precaution
If the oil filter's using time reaches the setting time, the display will remind that the oil filter is out of use.
3)Precaution of oil & air separator
a. Examine the action of oil filter pressure gap switch if there is problem then give the precaution that the oil
& air separator blocked
b. Service time precaution
If the oil & air separator's service time reaches the setting time, the display will remind that the oil & air
separator is out of use.
4) Lubrication oil precaution
If the lubrication oil's service time reaches the setting time, the display will remind that the lubrication oil
is out of use.
5) Lubrication grease precaution
Item Description Signal light state
Power Power on of the controller PWR light on
Running Controller Running RUN light on
Error Error examined out ERR light twinkling
Input switch No.20-12 input switch terminals act IN00-08 corresponding
Quantity indicating lights on
Output switch No.2728293031353637 OUT00-09 corresponding
Quantity 3839 output switch terminals act indicating lights on
Data storage Set the data and the storing time A flash of PWR light

Section seven: Safe guard

1)Safe guard for motor

Error Error display Cause

Short circuit Error display: short circuit of main Short circuit or setting wrong
machine or fan motor circuit
Blocked Error display: main machine or fan Overload , bearing wearing
motor blocked other errors
Over load Error display:main machine or fan Overload , bearing wearing
motor overload other errors
Lack of phase Error display:main machine or fan Powercontactormotor lack
motor lack of phases phase
Unbalance Error display unbalance circuit of main The contactor lose contact, the
machine or fan motor motor open loop inside

2Discharge temperature safeguard

Discharge temperature higher than the setting value, the controller will warning and stop, the error display:
over high discharge temperature
3Anti reverse rotating safeguard
20
When the Three-phase order is not in line with the setting order, the error displaywrong phase orderthe
controller can not start the motor. At this time exchange any two of the three power lines will eliminate the
error.
4 Over high discharge pressure safeguard
When the discharge pressure is higher than the pressure limit, the controller will warning and stop, the error
displayHigh discharge pressure"
5Sensor safeguard
When the pressure sensor and thermal sensor out of use, the controller will warning and stop, the error
display transformer out of use
6Linkage safeguard
The main machine running, the discharge temperature has fallen to the fan starting temperature, but the fan
don't work, the controller will warning and stop , the error display :fan starting error
Section eight: Common error eliminating
The errors that caused by the outer equipments can be eliminated by checking the error record.
push or to shift the highlight black scroll on Running Parameter menu, then push the enter button
. Following window will be displayed

Totalrunning tim e
This tim erunning
M aintenance param eter

P ush the e nter button enter button . Follow in g w indow w illbe d ispla yed

H istory e rror
P roduct N O .
Last erro r

P u sh the e nte r b utto n en ter b utto n Fo llo w ing w in d ow w ill be disp laye d

The therm als ensor ou tofuse

1 70

A t this tim e che ck th e tem pe rature tran sform er w heth er broken or d am a ged .

21
 Charter V

Section one: Testing

1)Connect air pipeline correctly by following the setting instructions to make sure that air pipeline is clear and
avoid air pressure in the pipeline quickly expanded as soon as turn on the power.
2)Double check all the joints are fixed on the machine. Such as: pipeline joints
Input and output joints, extension cord. If there's any damage or joints' come off which caused by the
transporting, installation so on, please fix the joints immediately.
3)Make sure that oil level in the oil container is above the upper threshold scale in order that machine has
sufficient oil to run. If not, please refill oil immediately.
4)Before operating the machine please add about half liter lubricating oil into air valve and use hand to twist ( )
many rounds in case that () is burnt by lacking of oil while operating. Please be aware of do not let any solid
waste drop into the air compression room which will damage the head of machine.
5)Check that power sources are correctly connected. If the three-phase power point is set in a wrong order, the
warning signal will be on. Then, you must retry by changing any of two-phase lines.
6)Check the machine main head rotation direction after following instruction: press start button and hold for 2
seconds, release and press emergency stop button, make sure that main head is: Rotating along the indicated
arrow.
7)Press start button and begin to run the machine.
8)Watch for pressure and temperature raising normally, check that if there are any warning signals. If there are,
press "emergency stop" then check the machine.
9)Watch out for regularly loading, if any irregular noise, vibration, oil leaking or so on, press "emergency
stop, then check the machine.
10)Check that if unloading setting's functioning well.
Section two: Daily operation instruction
1) Before turning on the main switch everyday, turn on the waste dischargingball valve which is located under
the oil & air chamber first, in order to discharge condensation water created inside the oil & air chamber ,
close the valve immediately when there is oil flow out. For the continue running air compressor in hot and wet
circumstance10-hour-stop time a week is necessary, so that the condensation water can be discharged out. For
the continue running air compressor in cold circumstance please make sure that the lubricating oil not
freezing.
2)Check the oil level and supply oil if not sufficient. (The running oil-level is a little lower than stop oil level)
Before supplying oil making sure that there is no pressure and it's forbidden to use different brand of
lubricating oil.
3)Running the air compressor several circles by hand to check whether the air compressor running smoothly,
if not, please check.
4)Press the start button, the compressor start to run.
5)Connect the power source and open the retaining valve.
6)In order to make sure safe running, during running the air compressor running state should be checked and
recorded regularly such as the discharge pressure, the circumstance temperature, the discharge temperature,
the oil-level and etc.
7)In the course of running, the oil pipe full of high temperature & high-pressure liquid any action of relax the
oil pipe or other dangerous operation is forbidden. Press the emergency stop button to stop if there is some
abnormal.
8)After the work finished, press the stop button to stop, the machine will enter normal stop process: stop
some time later than discharge, please make sure that only adopt Emergency stop process when it is
emergent.
Section three:Instruction of storing
Instruction of long time stop, please follow the below instructions strictly when the air compressor need long
time stop especially in the low temperature and wet areas
1.Stop more than one month
1)Pack the controller, switch box and other electric equipments with plastic paper or oilpaper.
2)Discharge the water in the oil cooler and back cooler completely.
3)Eliminate any trouble of the machine
4)Discharge out the condensation water in the oil & air chamber, the oil cooler, the back cooler two or three
22
days after stop.
2. Stop more than three months
Besides the above the below instruction should be followed too.
1) Close all the ports.
2)Replace the lubricating oil before stop, then running for 30 minutes, discharge out the condensation water in
the oil & air chamber, the oil cooler, the back cooler two or three days later.
3) Discharge condensation water completely
4) Locate the air compressor in the little dust, dry circumstance
5) Restart process
6) Remove the plastic paper or oilpaper.

23
 Charter VI

Section one: Lubricating oil

1.Instruction of lubricating oil
Lubricating oil determines the performance of the screw air compressor, wrong or false operation may damage
the air compressor. For our screw air compressor we suggest that the users adopt the lubricating oil with the
following characters: stable anti oxidation performance, easy to separate the oil out; good anti-rust
performance, high viscosity degree.
The requirement of lubricating oil:
Viscosity degree ISO VG32
Flash limit 200
Flowing limit 5 or more lower than the environmental temperature
Lubricating oil recommended
viscosity viscosity Flash Flowing Lowest working
Viscosity
Brand Code degree at degree at limit limit environment
Index
40 100 at 40 at 40 temperature
Corena
SHEEL 32.1 6.16 144 242 -35 -25
RS 32
Madrela
SHEEL 46 7.93 134 254 -54 -40
AS46

2.The factors that affect oil-replace period

1)Bad ventilation and high environment temperature
2)High humidity
3)Dusty
3.The steps of replacing oil
1)Run the air compressor for whiles to raise the oil temperature and the oil will be easy to be discharged
2)Pressstop button stop the machine
3)When the pressure in the oil & air chamber at 0.1 Mpa. Open the oil relief valve, the oil will flow out
quickly and even splash out by the force of pressure, so the relief valve must be opened gradually. Close the
oil relief valve after the discharge finished.
Note: All the lubricating oil in the system must be discharged completely including the oil in the pipes, cooler
and oil & air chamber.
4)Open the oil feeding screw, feed new lubricating oil.
4.The operation instruction of lubricating oil
1)Generally, for the new machine, for the first time replace the oil after 500 running hours, for the second time,
after 1000 running hours, for the third time the oil can be replaced at normal period, 2000 hours. For the
non-continuous running machine, the oil should be replaced on time.
2)Make sure that not use the lubricating oil out of its service life, the oil should be replaced on time or low
quality oil may damage the air end and the bearing, at the same time the quality of oil decreases and the flash
point decreases accordingly, this may cause self-ignition and burn the machine.
3)It's better clean the air compressor completely with lubricating oil after it running two years. The method
is: replace with the new oil then let the air compressor run for 6-8 hours, replace the oil again immediately,
remove all the sundries completely. This is can prolong the lubricating oil 's service life.
4)Only replace with the same brand and code lubricating oil, it's forbidden to mix different lubricating oil.
Section two: Maintenance of air filter
1)Clean the air filter after running 500 hours or warning information display on the controller.
Get the filter core out of the filter blow out the dust with low-pressure compressed air.
2)Change the filter core every 2000 running hours
Note: In poor condition the period should be shortening accordingly.
Note: Make sure no sundries dropped into the air inlet valve in case of block the air end even damage.
Section three: Maintenance the oil filter
1)For the new machine, replace the old one with a new after running the first 500 hours
2)Later, the replacing every 2000 hours
3)When replacing the lubricating oil replace the oil filter too
24
Note: In poor condition the period should be shortening accordingly.
Note: Replacing the oil filter only after stop and unload, rotating out the oil filter core from the filter
anticlockwise carefully don't drop lubricating oil to the seat. When install the filter core, turn the core tightly
by hand. After finished, start the machine to check whether there is leakage of oil or not .
Section four: Replacing fine oil separator
1)In normal running state , the fine oil separator can work about 3000 hours , but the lubricating oil's quality
and the pollution of the environment may short its life . If the pollution is serious , a front set air separator
can be fixed.
Generally speaking , the users can judge the fine oil filter whether damaged through following information
The oil content in the air pipe increases
The pressure gap of the fine oil separator exceeds 0.12 Mpa
Whether the current increases
2)Note: replace only after stop the system is in no-pressure state.
3)The method of replacing external-set fine oil separator is the same as the replacing of oil filter.
4)The method of replacing internal-set fine oil separator
Dissemble all the pipes on the cover of oil & air chamber (including the pipe from the exit hole of
minimum pressure valve to the oil filter )
Dissemble all the tighten screws on the cover of oil & air chamber
Replace the fine oil separator
Assemble the oil & air chamber again
3)Note: There are two asbestos washers on and under the flange
of the separator. Some metal pieces like stapling nail or something else has been fixed on it, when replacing
the nail must be stapled again at its original place this can prevent damage from static electricity.
4) Note: when assembling keep that the distance between oil-return pipe and the bottom of the fine oil at 2-3
mm
5) Note: don't drop dirt to the oil & air chamber when replacing the separator

Period Maintenance detail

Every day / every starting Discharge the condensed water in the oil & air chamber
Clean the air filter
Every 3 month / 500 hours Replace oil filter after running 500 hours ( new machine )
Replace lubricating oil filter after running 500 hours (new
machine )
Check whether the oil, air, electric pipes joint relax or not
Tight the belt
Check the release function of safety valve
Every 6 month / 2000 hours Replace the lubricating oil
Replace the air filter s core
Replace the oil filter
Replace the fine oil filters core
Clean the oil and air cooler
Every 12 month / 4000 hours Feed the lubricating grease to the motor
Check the electric circuit system

25
Charter VII
Trouble shooting

Symptom Reason Remedy

1. Fuse burnt Change
Start trouble 2. Voltage is too low Examine and change
3. Wrong power phase order Examine and adjust
4. Loose contact of start button Examine and change
5.The emergency-stop button not Reset it
reset
6. Trouble of the motor Examine and change
7.Trouble of the air circuit Examine the power wire and every
joint
8.Trouble of the air end Turn round the rotor manually, if
the rotor cant not rotate, please
contact us
Running current is too 1. Voltage is too low Examine and change
big 2.The discharge pressure is too Check the set unload pressure,
The machine stop high and adjust
automatically 3. Wrong lubricating oil Examine and change
4.Fine oil separator blocked, the Change fine oil filter
pressure inside is too high
5.Trouble of the air end Turn round the rotor manually, if
the rotor cant not rotate, please
contact us
The running current 1.Too much air consumption Examine the air consumption,
lower than the normal increase air compressor if
value necessary
2.The air separator blocked Clean or change
3.The air inlet valve not work Check the cylinder and piston
normally whether work normally
4.Wrong with the reverse proportion Adjust the set valve
valve
The discharge 1.low environment temperature Increase the fan starting
temperature of air end is temperature
lower than the normal 2.Long unload running time Increase air consumption or install
value a side relief valve
3. The temperature transducer out Change
of use
The discharge 1. Not enough lubricating oil Check the oil level
temperature of air end is 2. Wrong oil brand Check and change
too high, the air 3.High environment temperature Keep good ventilation and
compressor out of work decrease the working temperature
4.Oil separator blocked Change
5.Oil cooler blocked inside Get it out and clean with
medicament
6.The surface of the cooler dusty Clean the fins of the cooler

26
 7.Hihg motor fan starting temperature Adjust
8.The thermal sensor out of use Change
9.The wires may loose contact Examine
Oil content is too 1.The oil level is too high Check the oil level
high ,the period of 2.The oil-return single direction valves Dissemble and clean
replace oil shortened . throttle hole blocked
3.Low discharge pressure Increase the set value of
unload pressure
4. The fine oil separator damaged Change
5.The minimum pressure valves spring Change
out of use
Can
t run with load 1. Trouble of load solenoid valve Change
2.Pipeline leakage Examine
3.Porpartion valve trouble Change
4.Air inlet valve, cylinder not work Examine
normally
5.Minimum pressure valve not work Examine
normally
Can t not unload, the 1.The set unload pressure is too high Adjust
pressure increases 2.Load solenoid valve out of work Change
constantly until 3.The limit of discharge too small Adjust
discharged from the 4.The pressure sensor out of use Change
safety valve . 5.The film of air inlet valve cylinder Examine
broken
6. Trouble of CPU controller Examine or change
Discharge volume 1.Air filter blocked Clean or change
lower than the normal 2.Air inlet valve not work normally Examine and clean
value 3.Fine oil separator blocked Examine
4. Reverse proportion valve trouble Adjust
5.Trouble of load solenoid valve Examine
6.Leakage of safety valve or other Examine
pipelines
Load and unload 1. Leakage of pipelines Examine
exchange too 2.The gap between load and unload Reset(Generally,above0.1Mpa)
frequent pressure too small
3.Air consumption is not stable Increase the air tank capacity
Oil fog belch out 1. Leakage of air valve Check the valve parts is wear
when stop or not, change if necessary
2. Stop with heavy load Check whether the air inlet
valve blocked
3.Leakage of minimum pressure valve Examine and change if
necessary
4.Discharge valve not work Check the discharge valve,
change if necessary

27