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TC 53 Card Layout Design

1. The document lists items and their quantities needed for a production line including high production cards, a lap feeding device, coiler, filter box, and direct feed system. 2. Various sizes and dimensions are provided for components like pipes and frames. 3. Power requirements are given for some items and notes are included about air density for design and the relationship between absorbed and installed power.

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J.Sathish
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0% found this document useful (0 votes)
478 views1 page

TC 53 Card Layout Design

1. The document lists items and their quantities needed for a production line including high production cards, a lap feeding device, coiler, filter box, and direct feed system. 2. Various sizes and dimensions are provided for components like pipes and frames. 3. Power requirements are given for some items and notes are included about air density for design and the relationship between absorbed and installed power.

Uploaded by

J.Sathish
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

2500

2500
1 3 DK740 - 1No.
Item Qty. Symbol Description Power Frame
1427 width
140 100 1 01 TC 5-1 High Production Card
01 TC-LF Lap Feeding Device 01x 10.18 -
2 01 KH 600 Coiler -

4617
2 01 TC-FB Filter Box 01x 02.50 -
Ribbon Lap - 1No. 1 1 3 01 DFK Directafeed 960
01 TC 5-3 High Production Card 01x 14.20 -
01 KH 600 Coiler -
Sliver Lap - 1No.

280

280
4 01 TC-FB Filter Box 01x 02.50 -
1 1 29.38

MBO
kW mm
300 400
300 Attention:- All Values based on air density = 1.2 kg/m3

1033
2900 4000 4750 2650 - For design of filter installation additional reserve of min. 10 % required
TC 5-3

280
- The absorbed power rating corresponds to approximately 75-80% of the installed

300
power for blow room, cards and draw frames.

280
315

P48 P48
2 280

R28x1.5
1850 DO6 - 1No. 4
550

315

R15x1.5

R15x1.5
RU

R28x1.5
Pos.Nr. Machine P
Air vol./hr Pressure

MONO/DDC
Vmin = 2800 m/h Pst.min = +600 Pa
1 Mat. Feeding : DFK
Vmax = 3500 m/h Pst.max = +1200 Pa

Vmin = 2800m/h Pst.min = -100 Pa


1 Exhaust air : DFK
Vmax = 3500m/h Pst.max = -150 Pa

UNIMIX
2 Exhaust air : KH Vtarget = 250m/h Pst. = -250 Pa

300
1 Vmin = 3700m/h
Waste : TC 5-3/ TC 5-1 Pst.target = -800 Pa

LR Fan
Vmax= 3900m/h

ERM
Pneumatic
P48
SECTION: A-A Sc. 1:50
Connection

Consuming
TC 5-3
Point 280
Compressed air requirement
(without factor of safety) 01 x 1400 1400

280
(l/h)

280
315
100
Necessary pressure at
2475

2475

the consuming point 8


(bar)
DK740 - 1No. Connection at the R15x1.5
1401

3600

3600

3600
Consuming Point

3360

3160
3092
Distribution

2790
R28x1.5
Ducting
TC 5-1

TC 5-3

1900
4642

Ribbon Lap - 1No.


4642

Compressed air must fulfill following conditions:


2
Sliver Lap - 1No. Oil - ISO-class 1 ( oil content 0.01 mg/m)
1 1 3 Dust - ISO-class 1 ( particle density 0.1 mg/m)
MBO

P48 TC-LF
P48 DFK
Water - ISO-class 4 ( dew point + 3C)

High Production Card Filter Box


1033

2900 4000 4750 2650


Comm. No. 01 x TC..... DFK 960 Comm. No. 01 x TC..... TC-FB
01 x TC..... TC 5-3
36 01 x TC..... KH 600
125
1850

2 2
1850 DO6 - 1No.
550

Piping Specification
36

List of conventional signs


550

125 Specification of pipes for material Material : St (Zinc galvanised)


MONO/DDC

transport, exhaust air and waste transport. Truetzschler India scope of supply
Max. pipe length : 1500mm
Piping and connections must be completely airtight. Truetzschler scope of supply

D = <400 400 ... 600 >600 mm


Existing machines
UNIMIX

T = 0.75 1.00 1.25 mm Future extension


D = <400 >=400mm
R = 2xD 1xD Material transport duct for Cotton
SPACE REQUIREMENT AND FLOOR LOAD M1:50 ST 12 Material transport duct for Cotton
TC 5-3 / KH 600 (ZINC galvanised)
LR Fan

Material transport duct for Blend


Free of oil
and grease Material transport duct for Man Made Fiber

D
ERM

Waste transport duct


Exhaust air duct
3742 900 T

R
15
580 90mm deep for coiler Example for cable duct
215 975 820 1076 under floor
Hole 120 for cable and Free of Burr G Recommended Machine
compressed air piping
84
420
X-X Modification in existing Machine
914

BR-2W 2 Way Distribution BR-MT Magnet Trap


80

X
BR-AC Automatic Change Box LC-HD Heat Detector
880

599

1475
599

585
412

10

450 HWK Manual Change Box LC-SD Spark Detector for Pipes
2000

Details for Cable & Pneumatic Points


152

BR-FA Fresh Air Flap BR-FP Fire Protection Flap


599

599
80

1 Cable outlet 120


880

BR-FF Flexafeed Flap


2-3 Cable connection Point Longitudinal BR-PS Pipe slide -by customer-
G

D
seam pipes
P48 Pneumatic outlet 120 G

Point foundation 200 T ST 12 (ZINC galvanized) Elaborated Vijay 2017.03.04


150mm deep for plug 525 3170 Distribution part Checked Kandge
Floorload approx. 8520 N/m2 3750 Re-checked
Load on each floorplate approx. 33 N/cm2 Name Date
30

All rights reserved Scale Order no.


D1
D2

All Dimensions in mm 1 : 100 BE 612 02, AE 612 03


Customer / Subject Drawing no.
BWR 06712-234591
South India Textile
Replaces BWR 04503-234591
D1 <1.05
= Research Association
(Coimbatore, TML) Replaced for

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