POWER PLANT MOUNT
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32-2 POWER PLANT MOUNT General Information
GENERAL INFORMATION 32100010129
2WD vehicles
An engine and transmission support method (the 1 place at the transmission.)
3-point support method) by which insulators are The No. 2 crossmember is bolted to the frame and
used at three places (2 places at the engine itself, supports the transmission.
4WD vehicles
An engine and transmission support method (the side of the differential carrier, the part beside the
4-point support method) by which insulators are companion flange, and, via the housing tube, at
used at four places (2 places at the engine itself, the right side of the differential carrier) has been
1 place at the transmission, and 1 place at the adopted.
transfer) has been adopted. The front suspension crossmember is bolted to
A differential-support method (the 3-point support the frame and supports the front differential.
method) by which mounting brackets and mounting The No. 2 crossmember is bolted to the frame and
rubber pieces are used at three places (the left supports the transmission and transfer.
CONSTRUCTION DIAGRAM
Rear engine mount
<2WD> <A/T>
No. 2 crossmember
<M/T>
Front engine mount
<4WD> <A/T> Rear engine mount
No. 2 crossmember
Transfer mount
<M/T>
Front engine mount
POWER PLANT MOUNT Front Engine Mounting 32-3
FRONT ENGINE MOUNTING 32100110140
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Air Cleaner Assembly Removal and Installation
(Refer to GROUP 15.)
D Front Under Cover Removal and Installation
1 <4D56-2WD>
1 <4G6>
10 Nm
25 Nm
1
<4D56-4WD>
3
2
35 Nm
Removal steps
1. Heat protector
2. Front insulator stopper
AA" "AA 3. Front engine support insulator
REMOVAL SERVICE POINT
AA" FRONT ENGINE SUPPORT INSULATOR
REMOVAL
1. Attach a chain to the engine hangers.
2. Using a chain block-and-tackle, hang the engine slightly
up so that the insulator is free of engine weight.
3. Remove the front engine mounting insulator.
Caution
Do not raise the engine too high, or the radiator, fuel
hoses and cables will be strained and damaged.
32-4 POWER PLANT MOUNT Front Engine Mounting
INSTALLATION SERVICE POINT
"AA FRONT ENGINE SUPPORT INSULATOR
INSTALLATION
Make sure that the locating boss and hole are in alignment.
Caution
Do not distort rubber portions, and never stain rubber
portions with fuel or oil.
INSPECTION 32100120075
D Check insulators for cracks, separation or deformation.
D Check the front insulator stoppers for deformation.
POWER PLANT MOUNT Rear Engine Mounting 32-5
REAR ENGINE MOUNTING 32100110157
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Front Under Cover and Transfer Case Protector
<4WD> Removal and Installation
<2WD> 22 Nm
3 22 Nm
<M/T>
3 <A/T>
1
1
20 25 Nm
20 25 Nm
48 Nm 48 Nm
<4WD>
<M/T> <A/T>
45 Nm
6 6 45 Nm
45 Nm
45 Nm 3
3 5 5
2 2
40 Nm
40 Nm
22 Nm 4 22 Nm 4
1 1
26 Nm
65 Nm 26 Nm
65 Nm 22 Nm 22 Nm
2WD removal steps 4WD removal steps
1. No. 2 crossmember AA" 1. No. 2 crossmember
3. Rear engine support insulator 2. Stopper
3. Rear engine support insulator
4. Transfer support bracket
AB" "AA 5. Transfer roll stopper
6. Transfer mount bracket
32-6 POWER PLANT MOUNT Rear Engine Mounting
REMOVAL SERVICE POINTS
AA" NO. 2 CROSSMEMBER REMOVAL
Remove the No. 2 crossmember while supporting the
transmission with a transmission jack.
AB" TRANSFER ROLL STOPPER REMOVAL
Remove the transfer roll stopper while supporting the
transmission with a transmission jack.
Transfer roll stopper
a: Approx. 10 mm
INSTALLATION SERVICE POINTS
outer
"AA TRANSFER ROLL STOPPER INSTALLATION
1. Tighten the transfer roll stopper provisionally.
2. Make the engine and transmission assembly rest on the
engine mount.
Transfer roll 3. Tighten the transfer roll stoppers inner and outer finally
stopper inner so that the clearance (a) between the two are at the
shown dimension.
b b 4. Check that the right and left clearances (b) between the
stoppers are equal.
5. Check that the clearances (c) between the transfer roll
Transfer roll stopper outer stopper and transfer mounting bracket are equal.
NOTE
c When new, a transfer roll stopper consists of one part,
but will separate into outer and inner part during use.
c
This is normal.
Transfer mounting bracket
POWER PLANT MOUNT Rear Engine Mounting 32-7
<2WD> INSPECTION 32100120082
7560.5 D Check insulators for cracks, separation or deformation.
D Check transfer mounting bracket for deformation or
corrosion.
980.5
D Check transfer support bracket for deformation or
corrosion.
D Check No. 2 crossmember for deformation or corrosion.
mm
<4WD>
7600.5
900.5
mm
32-8 POWER PLANT MOUNT Front Differential Mounting
FRONT DIFFERENTIAL MOUNTING 32100170032
REMOVAL AND INSTALLATION
Pre-removal and Post installation Operation
D Front Under Cover and Skid Plate Removal and
Installation
95 Nm 45 Nm
95 Nm
6
2
90 Nm
6
8
7 70 Nm
7
36 Nm
1
9
5 4
Removal steps
1. Drive shaft (Refer to GROUP 26.) AA" 6. Differential mounting bracket
2. Inner shaft (Refer to GROUP 26.) 7. Differential mounting rubber A
3. Pin 8. Differential support bracket
4. Spacer AA" 9. Differential mounting bracket
5. Differential mounting rubber B
REMOVAL SERVICE POINT
AA" DIFFERENTIAL MOUNTING BRACKET REMOVAL
Remove the differential mounting bracket while supporting
differential carrier with a jack.
Front Differential Mounting/
POWER PLANT MOUNT Front Suspension Crossmember 32-9
INSPECTION 32100180028
D Check the differential mounting brackets for deformation
and damage.
D Check the differential support bracket for deformation
and damage.
D Check insulators for cracks, separation or deformation.
D Check differential mounting rubber for cracks and damage.
FRONT SUSPENSION CROSSMEMBER 32100350016
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
D Front Under Cover Removal and Installation
36 Nm
Front suspension crossmember
110 Nm
INSPECTION 32100360019
D Check crossmembers for cracks or damage.
D Check crossmembers as illustrated for dimensions.
1050.5 65
1050.5 5520.7
mm
NOTES
