APPROVED
DATE:
.....
SIGN:
.....
Clint:- M/s The Adani Dharma Port company Limited
NAME:
Project:- Thyssenkrupp I. I Pvt. Ltd. .....
Rating 3200Amp,415V,TPN,Air insulated-N
Enclosure Size (760 x 420 ) mm APPROVED
DATE: 07 March 2017
Conductor Size (200 x 10 )mm
Pramod Wankhade
Phase conductor configuration (200 x 10) x 2 CONCEPT ENGINEERING PROJECT PVT. LTD.
Neutral conductor configuration (200 x 10) x 1
TEMPERATURE RISE CALCULATION
1) Current carrying capacity of conductor(200 x 10) 4750 Amp
for Two bars (refer to table 1)
2) Uprating by Interleaved design 4750 x 1.18
(refer to table 2) 5605Amp
2) Temperature rise derating factor for 35 C rise 5605 x 0.815
over 50C ambient (refer to table 3) 4568 Amp
3) Housing derating
Area of conductor x 100 = 200 x 10 x 7 x 100 = 4.3%
Area of enclosure 760 x 420
Derating factor due to enclosure size 4568 x .75
(refer to table 4) 3426 Amp
4) Derating factor due to busbar alloy factor 3426 x .97
(refer to table 1) 3323 Amp
This shows that bars are capable of working in above condition, without much of
Hence Design is safe.
Note:- Tables were taken as reference from K.C. Agarwal Book.
Tables were taken as reference from K.C. Agarwal Book.
VOLTAGE DROP CALCULATION
RDC at 20c = 3.133 x 100
Area of conductor ([Link])
(refer to table 8,electrical resitivity)
or (RDC |20c ) = 15.6 /mtr
= 0.0156 m/mtr.
Ratio of width to thickness 200
= = 20
1of4
= = 20
10
From the Table "5" & interploating, we get value of "K" = 1.15
Since, RAC
= K
RDC
we get, RAC = 1.15 x 0.0156
(at 20 degree) = 0.0179 m/mtr.
Since the operating temprature have been considered to be 85 C
RAC at 85c = (RAC |20c ) [1+20 (ot - rt )
20 = Temperature co-efficient of resistance
From the Table "9" 0.0033 per C at 20C
ot = operating temperature [i.e. 85 C]
rt = reference temperature [i.e. 20 C]
Note:- Tables were taken as reference from K.C. Agarwal Book.
So, [By putting values &calculation ]
RAC at 85c = 0.022 m/mtr.
Now by using relation = 1.26. S a
&
a+b b
here,'S' is space between two bars and 'a' & 'b' are thickness & width of the bar respectivily.
= 1.26 x 95 10
&
10 + 200 200
&
= 0.57 0.05
From (Table 6 ) we get value of reactance (a/b and 1.26.S/a+b)
Note:- Tables were taken as reference from K.C. Agarwal Book.
X = 64 /mtr
0.064 m/mtr.
Impedance (Z) = X + RAC | 85c
= 0.06 m/mtr.
m/mtr.
(Due to double layer design, value of "Z" become halved)
Voltage Drop = IxZ
= 3200 x 0.06
= 192 mV/mtr.
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= 0.192 V/mtr.
= 0.096 V/mtr.
( for Phase splitting and interleaved design,volatge drop get halved)
This show's that, the voltage drop is minimum for mtr. Length run
Thisshow'sthat,[Link]
Power loss,
PL = Vd x I
= 0.096 x 3200
PL = 307 watts
PL = 0.307 KW
SHORT CIRCUIT CALCULATION
Minium cross section of conductor required to withstand temp rise due to short circuit current
it can be calculate by formula
Isc = 2.17 x A x 10^4 Log10 f + 258
t i + 258
Isc = Short circuit current (i.e. 50KA)
A = Area of cross section of conductor in [Link]
t = Duration of short circuit ( i.e. 1 second)
f = Final temperature after short circuit ( i.e.200C)
i = Intial temperature before short circuit (i.e. 85C)
Hence, Area is
A = 50 x 1000 x 1
2.17 x 10^4 Log 10 200 + 258
85 + 258
A = 6.76 [Link]
The cross section area of provided conductor is 40 sqcm which is above the requirement .
DYNAMIC FORCES (ELECTRODYNAMIC FORCE )
Developed between bus bars due to short circuit current
Formula Used
Fm = 16 x ISC x 10-4 x K N/mt
S
Where Fm is force between conductor in N/mt
Isc = R.M.S value of short circuit current in Amp (50KA)
S = centre space between two conductor
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K = Space factor for rectangular conductor's which is function
of size & spacing between two conductor.
a = Thickness of conductor pair( i.e.10mm)
b = Width of conductor (i.e. 200 mm)
Which is calculated as under -
S-a = 95 - 10 = 0.4
a+b 10+ 200
And
a = 10 = 0.05
b 200
The value of K is 0.65 (refer to table 7)
Note:- Tables were taken as reference from K.C. Agarwal Book.
Each phase having two circuit,hence[ISC = 50KA /2] , So, the force developed during short circuit is given
(Putting in above formula)
Fm = 16 x 25 x 25 x 1000 x 1000 x 0.65
95 x 10000
Fm = 6842.1 N/m
or Fm = 697.6 Kg/m
(1) 1 Nm = 1/9.807 Kgfm
FRP Bus Bar Support
The supports used at every 200 mm apart for this total force acting on each support shall be
= 697.6 x 0.2
= 139.5 .."A"
STRESS ON BUS BAR SUPPORT
So the bearing area of support
(Depth x thickness of support x 2) = 90 x 10 x 2
= [Link] / 18 [Link]
Flexural strength of support is = 1350 Kg/cm2
Force support can withstand
(Bearing area x Flexural Strength) = 18 x 1350 = 24300 Kg .. "B"
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