R

Color Mark Sensor with Teach Function

E3M-V

High-speed Registration Mark

Detection
H Fast 50 s response
H Pushbutton programming for quick
setup

H Remote control setup for on-the-fly

adjustments

H Green LED detects yellow-on-white and

other difficult color combinations

H Stable operation even on shiny surfaces

H IP67 watertight construction

Ordering Information
J SENSOR
Shape

Sensing
distance

Light source

Output

Spot size (W x H) and

orientation

Part number
(Quick-disconnect)

Part number
(Pre-leaded)

10 3 mm

Green LED
(525 nm)

NPN

1 x 4 mm

E3M-VG11

E3M-VG17

4 x 1 mm

E3M-VG21

E3M-VG27

1 x 4 mm

E3M-VG16

E3M-VG12

4 x 1 mm

E3M-VG26

E3M-VG22

PNP

J MOUNTING BRACKETS
Order mounting brackets separately. These are not included with the sensor.
Shape

Part number
E39-L131

E39-L132

E3M-V

E3M-V
J CONNECTING CABLES
Shape

Type

Conductors

Length

Part number

Straight

4-wire

2 meter (6.56 ft)

Y96E43SD2

5 meter (16.40 ft)

Y96E43SD5

2 meter (6.56 ft)

XS2F-D422-D80-A

5 meter (16.40 ft)

XS2F-D422-G80-A

L-shaped
p

Specifications
J RATINGS/CHARACTERISTICS
Part number

E3M-VG11

Method of detection

Diffuse type

E3M-VG21

Supply voltage

10 to 30 VDC, 10% ripple max. (p-- p)

Current consumption

100 mA max.

Sensing distance

10 3 mm

Spot size (W x H) and orientation

1 x 4 mm

Light source (wavelength)

Green LED, 525 nm

Output

NPN open collector

PNP open collector

Residual voltage: 1.2 V max.

100 mA load, 30 VDC max.

Residual voltage: 2 V max.

4 x 1 mm

E3M-VG16

E3M-VG26

1 x 4 mm

4 x 1 mm

Light-ON/Dark-ON switch selectable

Short-circuit protected
Response time

ON: 50 s max.
OFF: 70 s max.

Remote control input

(See Note.)

ON: Short-circuited to 0 or 1.5 V max., leakage

current of 1 mA max.
OFF: Open or VCC -- 1.5 V to VCC, leakage
current of 0.1 mA max.

Remote control output

(See Note.)

30 VDC max., 100 mA max.

Bank selection

Two banks selectable. Available for remote control only.

Circuit protection

Protection from reversed polarity connection and load short-circuit

NPN open collector, residual voltage: 1.2 V max.

ON: VCC -- 1.5 V to VCC, leakage current of

3 mA max.
OFF: Open or 1.5 V max., leakage current of
0.1 mA max.
PNP open collector, residual voltage: 2 V max.

Ambient light immunity

Incandescent lamp: 3,000 x max. Sunlight: 10,000 x max.

Ambient
temperature

Operating

-- 20C to 55C (-- 4F to 131F) with no icing

Storage

-- 30C to 70C (-- 22F to 158F) with no icing

Ambient humidity

Operating
Storage

35% to 85% RH with no condensation

35% to 95% RH with no condensation

Insulation resistance

20 M min. (at 500 VDC)

Dielectric strength

1,000 VAC, 50/60Hz, 1 min.

Vibration resistance
Shock resistance

10 to 55 Hz, 1-mm double amplitude or 150 m/s2 for 2 hrs each in X, Y, and Z axes
With bracket attached: 0.75-mm double amplitude or 100 m/s2
500 m/s2 3 times each in X, Y, and Z axes. With bracket attached: 300 m/s2

Enclosure rating

IP67 IEC60529 (with cover properly closed)

Connection method

Quick-disconnect M12

Weight

Approx. 100 g (with carton)

Material

Case:Polybutylene terephthalate
Lens: Acrylic (PMMA)

Included

Instruction manual

Note: Remote control input and answer-back output share the same signal line.

E3M-V

E3M-V

Engineering Data
J ANGLE VS. INCIDENT
CHARACTERISTICS
(Y DIRECTION)

E3M-VG1j

E3M-VG1j/VG2j

E3M-VG1j/VG2j

Incidence (%)

Incidence (%)

J ANGLE VS. INCIDENT

CHARACTERISTICS
(X DIRECTION)

Incidence (%)

J SENSING DISTANCE VS.

INCIDENT CHARACTERISTICS (TYPICAL)

Distance (mm)

Angle ()

Angle ()

J COLOR SENSING BACKGROUND VS.

COLOR MARK

J DIFFERENCES IN INCIDENT
BY COLOR

E3M-VGjj
Purple Red
purple Black

f
n

Yellow
red

Yellow

Green
yellow

Green

Blue
green

Blue

Purple

Red
purple

Black

f: Detectable

n: Detectable but unstable

X
X

X: Not detectable

Black

Red purple

Blue

Purple

Green

Blue green

Yellow green

Yellow

Red

Red

Yellow red

Yellow Yellow Yellow Green Blue Blue

green
green
red

White

White

Red

Incidence (%)

White

Color

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E3M-V
J INSTALLATION

J STANDARD TARGET OBJECT

(COLOR VS. MUNSELL)

Glossy Target Objects

Incline the Sensor for glossy objects to reduce mirror reflection for
stable sensing operation.

11 standard colors
White
Red

B
A
A

5 to 15

Target object

Target object

4YR, 6.0/11.5

Yellow

5Y, 8.5/11.0

Yellow green

E3M-VG2j

View BB

View AA

3GY, 6.5/10.0

Green

3G, 6.5/9.0

Blue green

5BG, 4.5/10.0
3PB, 5.0/10.0

Purple

7P, 5.0/10.0

Red purple

6RP, 4.5/12.5

Black

E3M-VG1j

N9.5
4R, 4.5/12.0

Yellow red

Blue
5 to 15

Munsell color notation

N2.0

E3M-V

E3M-V

Nomenclature
J E3M-V SENSOR

Threshold Indicators (Red)

Displays the threshold level.

Operation Indicator (Orange)

Lit when the output is ON.

Mode Selector
Selects the mode.

Detection Level Indicators (Green)

Displays the detection level.
SET Button
Used for teaching and threshold
adjustments.

UP/DOWN Selector
Increases the threshold value when
set to UP.
Decreases the threshold value when
set to DOWN.

E3M-V

E3M-V

Operation
J OUTPUT CIRCUITS
NPN (E3M-VG11, E3M-VG21)
1

Brown

10 to 30 VDC

Load
2
Main
circuit

(See note.)

Load

White
Remote control input
/Answer-back output
Black
Control
output

100 mA max.

Blue

0V

Connector Pin Arrangement

PNP (E3M-VG16, E3M-VG26)
1

4
Main
circuit

Brown

Black

10 to 30 VDC
Control
output

Remote control input

/Answer-back output
White
Load (See note.)

Load

Blue

0V

Note: Remote control input and answer-back output share the same line. Be sure to connect the load as shown above if the remote control function is used.

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E3M-V

J OPERATING PROCEDURE
Adjustment Steps
1.
2.
3.
4.

Install, wire, and turn ON the E3M-V.

Perform teaching (mark registration). Refer to Mark Registration (Teaching).
Make fine adjustments of the threshold level if necessary. Refer to Threshold Level Adjustments.
Check that the mode selector is set to RUN.

Mark Registration (Teaching)

Two-point Teaching

Refer to the following for ideal teaching.

Application
The base has a
color pattern. The
mark and base are
clearly different in
color.

The base has no

color pattern. The
mark and base are
slightly different in
color.

The base has no

color pattern.
Remote teaching
with no positioning
is desired.

One-point teaching

Two-points
teaching

Auto-teaching

The default level is

set and the output
is ON when the
mark is detected.

The threshold level

is set between the
color of the mark
and base. The
output is ON when
the mark is
detected.

The threshold level

is set between
color of the mark
and base. The
output is ON when
the mark (i.e., the
color with shorter
passing time) is
detected.

Set the mode selector to TEACH.

Locate the mark to the sensing position and press the SET
button. All the red threshold indicators will turn ON.
Sensor
Mark

Base

Red threshold indicators are ON.

If teaching is successful, move the mark and press the

SET button at the base.

If teaching is successful, all the green detection level

indicators are ON.

If teaching is unsuccessful, all the red threshold level

indicators flash.
Green detection level
indicators are ON.

Sensor

Refer to the following for each teaching method. Remote one- or

two-point teaching is possible. Refer to Remote Control Function.

Mark

One-point Teaching
Base

Set the mode selector to TEACH.

Locate the mark to the sensing position and press the SET
button. Then all the red threshold indicators are ON.

Push

Teaching
is OK

All the red threshold level

indicators will flash if there
is no difference in incident.

Sensor

Mark

Base

Push

Teaching is NG
Push

Red threshold indicators are ON

Set the mode selector to RUN. The output will be ON

whenever the set mark is detected.

Note: By teaching on the base, reversed output as shown above

(base: ON, mark: OFF) can be obtained.

If teaching is successful, set the mode selector to RUN to

complete the teaching operation. If teaching is
unsuccessful, restart from the above step 2.

Note: Follow the above steps so that the output will be turned
ON whenever the mark is detected. By taking the opposite
steps, the output will be turned OFF whenever the mark is
detected and turned ON whenever the base is detected.

E3M-V

E3M-V
J ADJUSTMENT STEPS
Auto-teaching
1.
2.
3.

Check that the mode selector is set to either RUN or ADJUST.

Input a 0.9-s pulse signal into the remote control I/O terminal. (See Note.)
Auto-teaching starts when the mark is moved. When the mark passes six times, auto-teaching completes.
If teaching is successful, answer-back output from the remote control I/O terminal will turn ON for 0.3 s.
If teaching is unsuccessful, no answer-back signal will be output. Readjust using two-point teaching.
(Teaching will be unsuccessful if there is no difference in incident between the mark and base.)
4. If the answer-back signal is ON, the whole teaching operation will be completed. The output will be turned ON whenever the mark
(i.e., the color with shorter passing time) is detected.
Note: Make sure that the input tolerance of each pulse is within 0.1 s.
Auto-teaching Illustration

Remote control input/

Answer-back output

Teaching completes and detection starts

Teaching starts

Auto-teaching

Answer-back

Time

Mark (shorter passing time):

Output ON

Incident

Optimal threshold level set

Base: Output OFF

Dummy sampling (1st mark)

Example of Connection to Programmable Controller

Programmable Controller

Sensor

Time

Sampling (5th mark)

Set the mode selector to ADJUST.

Select the upper or lower threshold setting with the threshold selector. Whenever the SET button is pressed, the
threshold level will move. Two indicators will be lit together
when the threshold level is an even level.

I/O Unit

The threshold level increases.

Remote control I/O

Output
Input

Upper
threshold
limit

Note: Be sure to connect the E3M-V to the Programmable Controller as shown above.

Precautions when Using Automatic Teaching

Press

Incorrect discrimination may be caused by automatic teaching in

the following cases. Use one-point or two-point teaching in such
cases.

The threshold level decreases.

Lower
threshold
limit

Color patterns exist in the base.

Sensing objects change their positions.
Sensing objects have protrusions or surface level differences.

Threshold Level Adjustments

It is possible to make fine adjustments of the threshold level after
teaching. Such fine adjustments can be made remotely as well.
Refer to Remote Control Function.

Threshold
indicators

Threshold
level

After setting the level, set the mode selector to RUN.

E3M-V

E3M-V

Detection Level Indicator

The control output of the E3M-V will be turned ON if the detection
level exceeds the threshold level. The indication of the detection
level varies with the teaching method.
One-point Teaching
The upper and lower threshold values are set on the basis of the
mark and the detection level indicators indicate the degree of
color conformity to the marks color.
Detection
level indicators

Detection level

Operation
indicator

Remote Control Function (Bank Selection, Mark

Registration, and Threshold Adjustments)
Under Run Mode or Adjust Mode
The input of any of the signals listed in the following table into the
remote control I/O terminal allows remote control of the E3M-V.
When the signal is accepted, answer-back output will be turned
ON for 0.3 s. Only in the case of one-point teaching, however,
can the signal be manually input, provided that the input is ON for
1.5 s or more.
Timing Chart
Answer-back output: ON
only when the process
completes normally.

Output OFF
Threshold
value

2.5 s min.

Output ON
Mark

Remote
control I/O

Threshold
value
Output OFF

Sensor
operation

Two-point or Auto-teaching
A single threshold value is set between the mark (registered first)
and the base (registered next). The detection level indicators
indicate the tolerance between the mark and base.

Detection level

0.3 s

Input discrimination
(1.8 s)

Setting
change

Next
input
signal

Detection restarts

Note: If signals are sent continuously, make sure that there is an

interval of 2.5 s between signal inputs as shown above.

Threshold value

Detection
level indicators

2.0 s
Input signal

Operation
indicator

Mark
Output ON
Threshold
value
Output OFF
Base

Threshold value

10

E3M-V

E3M-V
Control Signals
No.

Control signal

Ladder Program Example

Control signals are input by a ladder program as shown below.

Function

Bank 1 is selected
(operation indicator OFF in
TEACH mode)

Bank 2 is selected
(operation indicator ON in
TEACH mode)

Auto-teaching

Two-point teaching
(1st and 2nd)

One-point teaching
(or input for 1.5 s min.)

Threshold level 1 is
selected.

Threshold level 3 is
selected.

Threshold level 5 is
selected.

Threshold level 7 is
selected.

10

Threshold level 9 is
selected.

11

Threshold level 11 is
selected.

12

Threshold level 13 is
selected.

TIM000, TIM001, and TIM002

set values

Input: 00000
Output: 00100
Others: IR bits

Note: The input error of each signal pulse must be within 0.1 s.

11

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E3M-V

Dimensions
Unit: mm (inch)

J COLOR MARK SENSORS

Eight detection level indicators

Seven level threshold indicators
Operation indicator

M2.6

10 (0.39) dia. lens

Optical axis

47.7
(1.88)
45
(1.77)

M2.6 nut

Two, M4

25
(0.98)

25
(0.98)

68.5
(2.70)

50
(1.97)

Mounting Holes

Two, 4.5 dia.

mounting holes

29
(1.14)
7
(0.28)
10
(0.39)

21
(0.83)
37
(1.46)
43
(1.69)

12

M12 Connector

E3M-V

E3M-V
J MOUNTING BRACKETS
E39-L131

2-R3.2

6.4
(0.25)

22
(0.87)

5.5
(0.22)
11.5
(0.45)

15

23.5
(0.93)

6.4 (0.25)
2-R3.2
R34
35
(1.38)
25 0.1
(0.98 0.004)

1.5
(0.06)

R25

4-R1

R25

4.2
(0.17)

25 0.1
(0.98 0.004)

4.2
(0.17)

65.5
(2.58)

4-R2.1
Two,
4.2 dia.

23.5
(0.93)
8.5 (0.33)

90 0.1

35.5
(1.40)

45
(1.77)

Material: Stainless steel (SUS304)

E39-L132
2-R3.2

6.4
(0.25)

22
(0.87)

5.5
(0.22)
11.5 (0.45)
23.5
(0.93)

15
6.4 (0.25)
2-R3.2
R34

1.5
(0.06)

4.2 dia.

10
(0.39)
25 0.1
(0.98 0.004)
2-R2.2
4.4
(0.17)
23.5
(0.93)
11.5 (0.45)
8.5 (0.33)

90 0.1

Material: Stainless steel (SUS304)

45
(1.77)

13

E3M-V

E3M-V

J SENSOR CABLES
Single-end Connector (Straight Model)
Y96E43SD2 (2 m)
Y96E43SD5 (5 m)
45

M12
5 (0.20)
dia.

6 (0.24) dia.
14.9 (0.59)
dia.
40.7
(1.60)

30
(1.18)

50
(1.97)

5
(0.20)

Single-end Connector (L-shaped Model)

XS2F-D422-D80-A (2 m)
XS2F-D422-G80-A (5 m)

L
25.3
(1.00)

6 (0.24) dia.

28.3
(1.11)

30
(1.18)

50
(1.97)

5
(0.20)

M12
5 (0.20)
dia.

45

Installation
J SENSOR CABLE
Pin No.

Cord wire colors

Brown

Classification Wire color

Connector pin No. Use

DC

Brown

(+V)

White

Remote
control

Blue

(0V)

Black

Output

Blue
Black
DC/AC

14

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E3M-V

Precautions
J SAFETY

J WIRING

Observe the following precautions to ensure safety.

Cable

Do not use the Sensor in locations subject to flammable or

explosive gases.
Do not use the Sensor in water or conductive solution.
Do not disassemble, repair, or modify the Sensor.
Use the Sensor under proper power supply specifications
such as the use of AC or DC power supply.
Do not apply any voltage or current exceeding the rated level.
Be careful with the power supply polarities and wire correctly.
Connect the loads correctly.
Do not short-circuit both ends of loads.

The cable can be extended up to 100 m provided that the

thickness of the cable is 0.3 mm2 minimum.
The cable must not be bent repeatedly.
Do not pull cables with pulling forces exceeding 50N
(11.24 lb).

High-tension Lines
To avoid damage and malfunctioning due to induction noise, wire
sensor power lines in a separate conduit from any power lines or
high tension lines.

J MOUNTING

J INSTALLATION AND USE

Screw Tightening

Power Reset Time

Make sure that the casing is tightened to a maximum torque of

1.2 N S m.

Since the E3M-V is ready to detect objects from 100 ms max.

after the E3M-V is turned ON, operate the remaining devices
100 ms after the Sensor is turned ON. If power is supplied to the
E3M-V and the load independently, be sure to turn on the E3M-V
first.

Mounting Direction
When Sensors are mounted to face each other, make sure to
adjust the optical axes to avoid mutual interference.

J EEPROM WRITE ERROR

Power OFF
The E3M-V may output a single pulse when the control power
supply is turned OFF. If the E3M-V is connected to a timer or
counter to which power is supplied from an independent power
supply, the E3M-V will be more likely to output a single pulse
when the control power supply is turned OFF. For this reason,
supply power to the timer or counter from the same power supply
for the E3M-V.

Power Supply Type

An EEPROM error may result if power supply to the Sensor fails

or the Sensor is influenced by static noise, and the threshold
level indicators will flash. Perform the teaching and threshold
level setting of the E3M-V again.

J M12 METAL CONNECTOR

Supply voltage ripple must not exceed rated percentage.

Power Supply Connection

Be sure to ground the FG (frame ground) and G (ground)
terminals if a switching regulator is connected to the E3M-V to
avoid malfunction due to the switching noise of the switching
regulator.

Turn off the E3M-V before connecting or disconnecting the

metal connector.
Make sure to hold the connector cover when connecting or
disconnecting the metal connector.
Tighten the metal connector securely by hand. To avoid damage, do not use any tool, such as pliers.
If the metal connector is not tightened securely, it may be
disconnected by vibration, and the proper degree of protection of the E3M-V may not be maintained.

NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4.

OMRON ELECTRONICS LLC

OMRON ON--LINE

OMRON CANADA, INC.

1-800-55-OMRON

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416-286-6465

One East Commerce Drive

Schaumburg, IL 60173

Cat. No. CEDSAX4

11/01

Specifications subject to change without notice.

885 Milner Avenue

Scarborough, Ontario M1B 5V8

Printed in U.S.A.