WIRE BONDER

UTC-1000
NE00040-00

THIRD STEP GUIDE

(3)

Caution
a.

No part of the contents of this manual can be reproduced or reprinted in any form without our
permission.

b.

If you should have found obscure points, errors, omissions of description, Incorrect collating,
missing pages, or other defects, please inform our Engineering Service Dept.

c.

Never operate the machine by the methods other than described in this manual, otherwise
unexpected troubles or accidents may occur.

You are requested to understand that our

company is not responsible even if a trouble should have occurred.

d.

You are requested to understand that our company is not responsible for any direct or indirect
damage caused by defects of this manual, machine, and/or software.

e.

Keep this manual without fail after reading. Read this manual again if a question has arisen
during operation of this machine or if a trouble should have occurred in the machine.

NE00040-00

This manual describes the maintenance methods by disassembly and adjustment for the purpose of
maintaining the performance of this machine.
You are, therefore, requested to read through this manual without fail and understand the cautions on
work, working methods, and safety items before starting the maintenance work of this machine for the
purpose of maintaining the performance of this machine and using the machine for a long time
without any danger.

UTC-1000 Third Step Guide is divided into three volumes consisting of Third

Step Guide (1), Third Step Guide (2), and Third Step Guide (3).
Third Step Guide (1)

THIRD STEP GUIDE

Chapter 1 Periodical inspection

1-1 Necessity of periodical inspection
1. Necessity of periodical inspection
2. Inspection and maintenance
records of machine
1-2 Jigs and tools necessary for
periodical inspection
1. Lubricating oils
2. Tools
3. Measuring tools
1-3 Periodical inspection recording
1. Periodical inspection recording
table
2. Maintenance record
1-4 Kinds of periodical inspection and
maintenance
1. Periodical inspection items
2. Routine inspection and
maintenance
3. Weekly inspection and
maintenance
4. Monthly inspection and
maintenance
5. Three-month intervals inspection
and maintenance
6. Six-month intervals inspection and
maintenance
7. Annual inspection and
maintenance
Chapter 2 Disassembly and adjustment
of each unit
2-1 Disassembly and adjustment of
bonding head
1. Bonding head specifications
2. Bonding head adjusting procedure
3. Linear sensor adjusting methods
4. Z-axis calibration method
5. Camera lens tube and ring
illumination adjusting methods
6. Torch electrode adjusting method
7. Loop control adjusting methods

NE00040-00

Third Step Guide (2)

THIRD STEP GUIDE

Chapter 2 Disassembly and adjustment

of each unit
2-2 Disassembly and adjustment of
universal indexer
1. Specifications of universal indexer
2. Adjusting procedures of universal
indexer
3. Adjustment after assembling the
main body
2-3 Disassembly and adjustment of XY
table
1. Specifications of XY table
2. Adjusting procedure of XY table
3. Mounting method of NRS table
4. Adjusting method of linear sensor

Third Step Guide (3)

THIRD STEP GUIDE

Chapter 2 Disassembly and adjustment

of each unit
2-4 Disassembly and adjustment of
loader and unloader
1. Loader and unloader specifications
2. Loader and unloader adjusting
procedures
3. Elevator magazine receiver
adjustment
2-5 Overall adjustment
1. Origin correction value setting
2. Air pressure adjustment
Chapter 3 Inspection and maintenance
records
3-1 Inspection and maintenance
records
1. Routine inspection
2. Weekly inspection
3. Monthly inspection
4. Three-month intervals inspection
5. Six-month intervals inspection
6. Annual inspection

2-4

Disassembly and adjustment of loader and unloader (Page 9 ~)

2-5

Overall adjustment (Page 159 ~)

3-1

Inspection and maintenance records (Page 201 ~)

Work icons
[Point][Caution] and [Tools employed] icons are indicated on each page as occasion demands.

+.,-/*
Work points are described every description of work as occasion demands.
You can understand the work point before starting work.

Caution
Cautions on work are described every description of work as occasion demands.
You can understand the cautions on work before starting work.

2mm
-1102+, /.2

Cap Screw Wrench

Tools and jigs necessary for work are illustrated every description of work.
Since necessary tools and jigs can be understood intuitively, the work efficiency is
improved.

NE00040-00

Chapter 2 Disassembly and adjustment of each

unit
SU-119

2-4

SU-120

Disassembly and adjustment of loader and unloader ......................9

1. Loader and unloader specifications.................................................................................... 10

2. Loader and unloader adjusting procedures ........................................................................ 12
3. Elevator magazine receiver adjustment ............................................................................. 157

2-5

Overall adjustment .............................................................................159

1. Origin correction value setting ............................................................................................ 160

2. Air pressure adjustment...................................................................................................... 198

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Chapter 3 Inspection and maintenance records

3-1

Inspection and maintenance records ................................................. 201

1. Routine inspection ..............................................................................................................202

2. Weekly inspection ...............................................................................................................204
3. Monthly inspection ..............................................................................................................206
4. Three-month intervals inspection........................................................................................208
5. Six-month intervals inspection ............................................................................................210
6. Annual inspection ...............................................................................................................211

NE00040-00

For safe work

Please read through and understand [For safe work] before starting the maintenance by disassembly
and adjustment for the purpose of maintaining the performance of the machine.

Each illustrated symbol means as follow.

DANGER
WARNING
CAUTION
Caution

Never
disassemble

Indication

Wrong operation, if executed due to the negligence of this caution

may cause operators death or serious injuries.
Wrong operation, if executed due to the negligence of this caution
may probably cause operators death or serious injuries.
Wrong operation, if executed due to the negligence of this caution
may cause operators injuries or physical damage.

This symbol indicates an item to be careful when operating the machine. Please read the contents
carefully and operate the machine safely.
Inhibition This symbol shows an inhibited item to be not executed. Please read the indicating contents
carefully and never execute any inhibited item.
Indication This symbol indicates an indicating item to be executed without fail.
indicating contents carefully and execute it without fail.

Please read the

Caution on use
Observe the following cautions for safety when using our machine.

WARNING
Be careful with an
electric shock accident

When touching the terminal board, etc. during maintenance work, make sure that a qualified trained
maintenance man (line keeper) has shut off the power supply without fail before starting the work. Negligence
of this confirmation may cause an electric shock accident, a fire, and/or troubles.

Be careful with an
electric shock accident

Internal parts in the machines may remain charged even after turning off all power supplies. Make sure that
no voltage is applied to these parts by using a circuit tester or the like before starting the maintenance work.
Negligence of this confirmation may cause an electric shock accident, a fire, and/or troubles.

Be careful with an
electric shock accident

Make sure that the breaker is turned off without fail for preventing an electric shock accident when
maintenance work is done in the vicinity of the main breaker of the machine.

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CAUTION
Caution

Never disassemble

The loader and unloader units are unstable when they stand straight as a single unit.
unit without fail before starting work so as not to allow them upside down.

Fix the rear face of each

Dont perform any adjustment or disassembly other than described in this manual, otherwise negligence of this
caution may cause personal injuries or the breakage of the machine.
Dont click [YES] during adjustment, otherwise the capillary and reference pin may touch each other.

Inhibition

Indication

Execute routine inspection and periodical inspection of the machine without fail. Make sure before starting
every work that the machine is free of abnormal symptoms.

Indication

For maintenance, use tools conforming to the accuracy of the machine.

cause the machine to be broken.

Indication

Fasten the fixing screws with the specified tightening torque without fail and lock them with paint for preventing
them from being loosened.

Indication

Lock the upper-limit stopper by a hexagon nut and then, lock it with paint without fail for preventing it from being
loosened.

Indication

Lock the lower-limit stopper by a hexagon nut and then, lock it with paint without fail for preventing it from being
loosened.

A tool having poor accuracy may

Take an anti-static countermeasure without fail when adjusting electric units.

Indication

Lower the
temperature

Be careful with hot portions during maintenance work. For the maintenance of hot sections, turn off the heater
power supply and wait for a while until the temperature falls to be lower than 50 before starting the work for
the purpose of preventing a burn. A high temperature caution is indicated at hot portions where temperature
may exceed 50 inside the machine.
Wear protective gloves and safety shoes for preventing workers danger during maintenance work.

Indication

Shut off the air feed source without fail in advance for ensuring workers safety when units are adjusted.
Indication

Shut off the air feed source of the machine body before disconnecting the air piping tube.
Indication
OFF

ELB

Turn off
power supply
OFF

ELB

Turn off
power supply

Turn off [POWER] switch and shut off the main breaker without fail in advance for the purpose of preventing
workers danger when touching each circuit in the control unit during maintenance work, etc.
Turn off [POWER] switch and shut off the main breaker without fail in advance for the purpose of preventing
workers danger when replacing the machine fuse. Replace the fuse with a fuse having the specified capacity
without fail.

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UTC-1000 inspection and adjusting points

Disassembly and
Disassembly and adjustment

adjustment of XY table
(2) Page 147 ~ 221

of bonding head
(1) Page 051~ 221

Disassembly and
Disassembly and adjustment

adjustment of loader
(3) Page 009~ 158

of unloader
(3) Page 009 ~ 158

Disassembly and adjustment

of universal indexer
(2) Page 009~ 146

Fig. A001

For safety
Observe the cautions for safety during machine operation.
Store your various data (production data, frame data ,magazine data, configuration machine
data) into a CD-RW, a floppy disk, or the like frequently.

We are not responsible even if the

storage contents in the hard disk cannot be recovered due to a trouble of the hard disk.

NE00040-00

Chapter 2 Disassembly and adjustment of each

unit

SU-119

2-4

SU-120

Disassembly and adjustment of loader and unloader

1. Loader and unloader specifications ....................................................................................10

2. Loader and unloader adjusting procedures ........................................................................12
(A) Removing methods ......................................................................................................13
(A)-1 Removal of loader unit ......................................................................................13
(A)-2 Removal of unloader unit ..................................................................................23
(B) Disassembly methods ..................................................................................................34
(C) Assembly methods .......................................................................................................68
(D) Mounting method..........................................................................................................153
(D)-1 Mounting of loader unit......................................................................................153
(D)-2 Mounting of unloader unit..................................................................................155
3. Elevator magazine receiver adjustment..............................................................................157

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2-4
1.

Disassembly and adjustment of loader and unloader

Loader and unloader specifications
Loader : SU-119 Unloader : SU-120

Type

Scope of magazine
Magazine width

23 ~ 90mm

Magazine length

110 ~ 265mm

Magazine height

Shall conform to the following requirements.

L+a212
L-a56

Fig. L001

Frame length

Difference between the magazine and frame length shall be within 57mm.

Resolution

Vertical move

10m / Pulse

Rear magazine guide

10m / Pulse

Front magazine guide

10m / Pulse

Side magazine guide

10m / Pulse

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10

[Electric parts]
Drive motor
Pulse motor

4 units in total

Elevator vertical move

PK266-03B-C46

Oriental

20513392

Rear magazine guide

C7826-9012K

Oriental

20513240

Front magazine guide

C7826-9012K

Oriental

20513240

Side magazine guide

C7827-9012K

Oriental

20513251

Oriental

20513240

Loader unit
Frame pusher

C7826-9012K
Sensor

Loader up-down move origin

PK-F24

Sanx

20023592

Unloader up-down move origin

PK-R24

Sanx

20023593

Loader rear guide rail

PK-R24

Sanx

20023593

Unloader rear guide rail

PK-L24

Sanx

20023591

Loader front guide rail

PK-L24

Sanx

20023591

Unloader front guide rail

PK-F24

Sanx

20023592

Longitudinal origin

PK-K24

Sanx

20023590

Magazine full

PM2-LF10-C1

Sanx

20023409

Magazine presence (fiber sensor)

FU-42

Keyence

20024560

Amplifier (fiber sensor)

FS-14

Keyence

20024318

Frame presence (fiber sensor)

QFB0164

Sanx

20024517

Amplifier (fiber sensor)

FX-1A

Sanx

20024511

SMC

20601074

Solenoid valve
Valve set

SS5Y-X182
Cylinder

Magazine pusher

CXSM10-K-8418-100

SMC

20766818

Magazine clamper

CQSB16S-W3016-5

SMC

20764721

Shinkawa original

21382610

Driver
Drive unit

MDU-95

11

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2.

Loader and unloader adjusting procedures

The loader sets the work to be bonded to the magazine and inserts it from the left side of the machine.
Bonded work is stored into the unloader side magazine and unloaded from the right side of the
machine.
In loader and unloader adjustment, the operation unit control sensor, drive screw, and drive timing
belt must be adjusted properly. For replacing the drive motor, driving timing belt or other parts,
disassemble the machine up to the purpose item according to the procedures in this manual.

Loader
Unloader

Fig. L002

UTC-1000
Loader and unloader maintenance tools and jigs table
Tools
L-type wrench (Cap Screw Wrench)

1.5mm, 2mm, 2.5mm

3mm, 4mm, 5mm, 6mm

Wrench M3
Screwdriver (+)
Screwdriver (-)
Nippers

Others
Oil Mitsubishi Oil, Diamond Oil RO-32
Screw lock
Air gun
Steel shaft 5mm

Meters
Torque gauge
Pick test
Block gauge 100mm option
Square (right angle ruler)
Scale

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Jigs
Jig J535 Adjusting jig
Jig J733 Positioning jig
Jig J734 Adjusting jig

12

Removal
(A) Removing methods
(A)-1 Removal of loader unit
Remove the loader unit SU-119 from wire bonder UTC-1000 body according to the following
procedure (1) ~ (7).

(1) Removal of loader side cover

(2) Removal of left side cover
(3) Removal of pusher cover
(4) Removal of wiring connector
(5) Removal of air piping tube
(6) Removal of fixing auxiliary bolts
(7) Removal of loader unit fixing bolts

Loader unit SU-119 profile name

Fig. L003

13

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Removal

(1) Removal of loader side cover

(1) Removal of loader side cover

a)

Remove the left corner cover.

Remove two hexagon socket head button bolts (screws) M4 x 12mm which fix the base and
corner cover at the front left of the machine on the loader side.
Hexagon socket head button bolt (screw) M4 12mm

Base

Corner cover

3mm

Fig. L004

b)

-1102+, /.2

Cap Screw Wrench

Loosen one hexagon socket head button bolt (screw) M4 x 12mm which fixes the corner
cover on the rear left side of the machine.

Hexagon socket head button bolt (screw) M4 12mm

Fig. L005
[From the left side panel of machine]

3mm
-1102+, /.2

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14

Cap Screw Wrench

Removal

(2) Remove the left side cover

c)

Remove the corner cover from this side.

Fig. L006

Unnecessary

-1102+, /.2

(2) Remove the left side cover

a)

Remove three hexagon socket head button bolts (screws) M4 x 12mm on the left side.

Hexagon socket head button bolt (screw) M4 12mm

Fig. L007

3mm
-1102+, /.2

15

Cap Screw Wrench

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Removal
b)

(2) Remove the left side cover

Loosen one hexagon socket head button bolt (screw) M4 x 12mm on the rear panel of the
machine.
Hexagon socket head button bolt (screw) M4 12mm

Fig. L008
[Rear panel of machine]

3mm
-1102+, /.2

c)

Cap Screw Wrench

Loosen two hexagon socket head button bolts (screws) M4 x 12mm on the upper left panel
(ceiling part) of the machine.

Hexagon socket head button bolt (screw) M4 12mm

Fig. L009

3mm
-1102+, /.2

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16

Cap Screw Wrench

Removal

(3) Remove the pusher cover

d)

Remove the left side cover of the main body.

Fig. L010

Unnecessary

-1102+, /.2

(3) Remove the pusher cover

a)

Loosen two hexagon socket head button bolts (screws) M4 x 12mm which fix the pusher
cover on the rear pane of the machine, and remove the pusher cover by sliding it leftward as
viewed from the front.
Hexagon socket head button bolt (screw) M4 12mm

Slide leftward as viewed from the front.

[Front of machine]

Pusher cover

Fig. L011

3mm

[Rear of machine]

-1102+, /.2

17

Cap Screw Wrench

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Removal
b)

(3) Remove the pusher cover

Remove two hexagon socket head button bolts (screws) M4 x 12mm from the left cover of the
machine.
Hexagon socket head button bolts (screws) M4 12mm

Fig. L012

3mm
-1102+, /.2

c)

Cap Screw Wrench

Loosen two hexagon socket head button bolts (screws) M4 x 12mm on the upper left panel
(ceiling part) of the machine.

Hexagon socket head button bolts (screws) M4 12mm

Fig. L013

3mm
-1102+, /.2

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18

Cap Screw Wrench

Removal

(4) Removal of wiring connectors

d)

Remove the unit cover.

[Rear of machine]

[Front of machine]

Fig .L014
[Left side of machine]
Unnecessary

-1102+, /.2

(4) Removal of wiring connectors

a)

Remove connectors PJ3, PJ4, PJ27 after unlocking them.

PJ4

PJ3
PJ27

Fig. L015
Unnecessary

-1102+, /.2

19

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Removal
d)

(5) Remove the air piping tube

Disconnect the grounding wire by removing CSB M4 x 8mm from the unit frame on the
front left side.

CSB M4 8mm

Grounding wire

Fig. L016

3mm
-1102+, /.2

Cap Screw Wrench

(5) Remove the air piping tube

Remove the 6mm tube from the joint being mounted at the angle at this side of the loader
unit. Draw out the tube by pressing the blue ring of the joint by means of finger while pressing
the tube toward the joint.

Joint
6mm tube

Blue ring
(Release part)

Fig. L017

Caution

Indication

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Shut off the air feed source of the machine main body before disconnecting the air
piping tube.

20

Unnecessary

-1102+, /.2

(6) Remove the auxiliary fixing bolt

(7) Remove the loader unit fixing bolts

Removal

(6) Remove the auxiliary fixing bolt

Remove one CSB M5 x 12mm which fixes the loader unit to the Y-axis motor side frame at the
rear of the machine.
CSB M5 12mm

Auxiliary fixing bolt

of loader side unit

[Rear of
machine]

Loader

Auxiliary fixing bolt on

the unloader side unit

Unloader

[Front of machine]

Fig. L018
Fig. L109

4mm
-1102+, /.2

Cap Screw Wrench

Cup

(7) Remove the loader unit fixing bolts

a)

Open the front door of the machine and draw out the EPU power supply.

EPU power supply

Front door

Fig. L020

Unnecessary

-1102+, /.2

21

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Removal
b)

(7) Remove the loader unit fixing bolts

Remove the bolts which fix the loader unit from the rear side.
Open the front door of the machine and draw out the EPU power supply.
Remove one CSB M8 x 25mm which fixes the loader unit from the rear (lower) side.

CSB M8 25mm

Fig. L021

6mm
-1102+, /.2

c)

Cap Screw Wrench

Remove the loader unit from the main body

Remove the loader unit from UTC-1000 main body after removing three residual CSB M8
x 25mm which fix the loader unit. Remove the loader unit from the machine while
supporting it securely, since its body profile is unstable.
CSB M8 25mm

Fig. L022

6mm
-1102+, /.2

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22

Cap Screw Wrench

Removal
(A)-2 Removal of unloader unit
Remove the unloader unit SU-120 from the wire bonder UTC-1000main body according to
the following procedure (1)~(8).

(1) Remove the unloader side cover.

(2) Remove the right side cover.
(3) Remove the unit cover.
(4) Remove the wiring connectors.
(5) Remove the air piping tube.
(6) Remove the vacuum unit.
(7) Remove the auxiliary fixing bolts.
(8) Remove the unloader unit fixing bolts.

Unloader unit SU-120 profile

Fig. L023

23

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Removal

(1) Remove the unloader side cover

(1) Remove the unloader side cover.

a)

Remove the front right corner cover.

After opening the front door of the machine, remove the decorated screws of the EPU power
supply, and open the EPU power supply this side by 45 degrees.
Remove two hexagon socket head button bolts (screws) M4 x 12mm which fix the base and
corner cover on the front right of the machine on the unloader side.
Hexagon socket head button bolts (screws) M4 12mm

Base

Corner cover

3mm
-1102+, /.2

Fig. L024

b)

Cap Screw Wrench

Loosen one hexagon socket head button bolts (screws) M4 x 12mm which fixes the cover on
the right side of the machine.

Hexagon socket head button bolts (screws) M4 12mm

[From the right side of machine]

Fig. L025

3mm
-1102+, /.2

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24

Cap Screw Wrench

Removal

(2) Remove the right side cover

c)

After removing the corner cover, put the emergency stop switch cable on the EPU power
supply with due care.

Emergency stop switch cable

Emergency stop

Corner cover

Fig. L026

Unnecessary

-1102+, /.2

(2) Remove the right side cover

a)

Remove three hexagon socket head button bolts (screws) M4 x 12mm on the right side
panel.

Hexagon socket head button bolts (screws) M4 12mm

Fig. L027

3mm
-1102+, /.2

25

Cap Screw Wrench

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Removal
b)

(2) Remove the right side cover

Loosen one hexagon socket head button bolt (screw) M4 x 12mm from the rear panel of the
machine.

Hexagon socket head button bolts (screws) M4 12mm

[Rear of machine]

Fig. L028

3mm
-1102+, /.2

c)

Cap Screw Wrench

Loosen two hexagon socket head button bolts (screws) M4 x 12mm on the upper left panel of
the machine (ceiling part).

Hexagon socket head button bolts (screws) M4 12mm

Fig. L029

3mm
-1102+, /.2

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26

Cap Screw Wrench

Removal

(3) Remove the unit cover

(d) Remove the right side cover of the main body.

Fig. L030

Unnecessary

-1102+, /.2

(3) Remove the unit cover

a)

Remove two hexagon socket head button bolts (screws) M4 x 12mm of the right side cover of
the main body.

Hexagon socket head button bolts (screws) M4 12mm

Fig. L031

3mm
-1102+, /.2

27

Cap Screw Wrench

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Removal
b)

(3) Remove the unit cover

Loosen two hexagon socket head button bolts (screws) M4 x 12mm on the upper face (ceiling
part) of the machine.

Hexagon socket head button bolts (screws) M4 12mm

Fig. L032

3mm
-1102+, /.2

b)

Cap Screw Wrench

Remove the unit cover.

[Front of machine]

[Rear of machine]

Fig. L033
[Right side of machine]

Unnecessary

-1102+, /.2

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28

Removal

(4) Remove the wiring connectors

(4) Remove the wiring connectors

a)

Remove connectors PJ4, PJ27 after unlocking them.

PJ27

PJ4

Fig. L034
Unnecessary

-1102+, /.2

d)

Disconnect the ground wire by removing CSB M4 x 8mm being fixed to the unit frame
mounted at this side on the right side.
CSB M4 8mm

Grounding wire

Fig. L035

3mm
-1102+, /.2

29

Cap Screw Wrench

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Removal

(5) Remove the air piping tube

(6) Remove the vacuum unit

(5) Remove the air piping tube

Remove the 6mm tube from the joint mounted to the angle at this side of the unloader unit.
Draw out the tube by pressing the blue ring of the joint by fingers while pressing the tube
toward the joint.

Joint
Blue ring (release part)

6mm tube

Fig. L036

Caution
Shut off the air feed source of the machine main body before disconnecting the air
piping tube.

Indication

Unnecessary

-1102+, /.2

(6) Remove the vacuum unit

a)

Disconnect connector P2 from the fan.

P2

Fig. L037

Caution

Indication

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Shut off the vacuum source of the machine main body before removing the vacuum
unit.

30

Unnecessary

-1102+, /.2

Removal

(7) Remove the auxiliary fixing bolt

b)

Remove the vacuum unit by removing two CSB M4 x 10mm of the vacuum unit.

CSB M4 10mm

Fig. L038

3mm
-1102+, /.2

Cap Screw Wrench

(7) Remove the auxiliary fixing bolt.

Remove one CSB M5 x 12mm which fixes the unloader unit to the reverse side frame on the
Y-axis motor side on the rear panel of the machine.

CSB M5 12mm

Fig. L039

4mm
-1102+, /.2

31

Cap Screw Wrench

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Removal

(8) Remove the unloader unit fixing bolt

(8) Remove the unloader unit fixing bolt

a)

Open the front door of the equipment and draw out the EPU power supply.

EPU power supply

Front door

Fig. L040

Unnecessary

-1102+, /.2

b)

Remove the bolt which fixes the unloader unit from the rear (lower) side. Open the front
door of the machine and draw out the EPU power supply. Remove one CSB M8 x 25mm
which fixes the unloader unit from the reverse side.

CSB M8 25mm

Fig. L041

6mm
-1102+, /.2

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32

Cap Screw Wrench

Removal

(8) Remove the unloader unit fixing bolt

c)

Remove the unloader unit from UTC-1000 main body

Remove 3 remaining CSB M8 x 25mm bolts which fix the unloader unit and remove the
unloader unit from the machine while securely supporting it since its profile is unstable.
Perform this work by plural workers without fail.

CSB M8 25mm

Fig. L042

6mm
-1102+, /.2

33

Cap Screw Wrench

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Disassembly
(B) Disassembly methods
This section describes the disassembly methods of the loader and unloader.
Remove the loader and unloader units from the machine according to the instructions in (A)-1
Removal of loader unit (Page 13 ~ 22) and (A)-2 Removal of unloader unit (Page 23~ 33).

(1) Remove cable connectors

(10) Remove the pusher unit

(2) Remove the guide rail this side

(11) Remove the main body frame (#67)

(3) Remove the control mounting base

(12) Remove the base plate (#5)

(4) Remove the guide rail (#80)

(13) Remove the shaft holder (#13)

(5) Remove the reference rail (#93)

(14) Remove the main body frame (#95)

(6) Remove L type beam (#71) and screw support (#73)

(7) Remove the motor bracket (#66)
(8) Remove female screw holder (#22)
(9) Remove the screw support (#70)

Fig. L043

Fig. L044

Loader SU-119 type

Caution

Unloader SU-120 type

This manual describes the instructions based on the loader unit as a reference.

In the

unloader unit, the description becomes symmetric on the right and left sides in certain
sections.
Caution

Caution

NE00040-00

This unit is erected unstably as a single unit. Fix the rear panel of the unit without fail so
as not to upside down during the work.

34

Disassembly

(1) Remove cable connectors

(1) Remove cable connectors

Remove all 17 cable connectors from the rear panels of the loader and unloader.

Fig. L045

a)

Cutting of cable tie

Cut the cable tie which bundles each cable by using nippers.
Cut the cable tie only so as not to damage the cables.

Coating clip

Cable holder

Cable tie

Fig. L046

-1102+, /.2

35

NE00040-00

Disassembly
b)

(1) Remove cable connectors

Unclamp the loader side cable holder

Unclamp the cable holder by removing one SUS CSB M3 x 8mm.

SUS CSB M3 8mm

Cable holder

Fig. L047

2.5mm
-1102+, /.2

c)

Cap Screw Wrench

Unclamp the unloader side cable holder

Unclamp the cable holder by removing one SUS CSB M3 x 8mm.

SUS CSB M3 8mm

Cable holder

Fig. L048

2.5mm
-1102+, /.2

NE00040-00

36

Cap Screw Wrench

Disassembly

(1) Remove cable connectors

d)

Unclamp the loader and unloader side coating clips

Unclamp the coating clips which fix the fiber part of the fiber sensor by fingers.

Coating clip

Fig. L049

Unnecessary

-1102+, /.2

e)

Removal of cable connectors (PJ21, 22, 23, 24, 25)

Remove the housing 6-pin connectors (5264-06) (manufactured by Molex Co) at 5 positions
by drawing them out of the PC board. Dont hold their cables but hold the connectors when
drawing out them, otherwise cables may be broken.

Fig. L050

Molex housing 6-pin connector

(5264-06)

Unnecessary

-1102+, /.2

37

NE00040-00

Disassembly
f)

(1) Remove cable connectors

Removal of cable connectors (PJ17, 18)

Remove the housing 6-pin connectors (5264-02) (manufactured by Molex Co) at 2 positions
by drawing them out of the PC board. Dont hold their cables but hold the connectors when
drawing out them, otherwise cables may be broken.

Fig. L051
Molex housing 2-pin connector
(5264-02)

Unnecessary

-1102+, /.2

g)

Removal of cable connectors (PJ1, 2, 3, 4, 9, 10, 11, 12, 13, 14)

Remove the crimp style socket 2-pin connectors (DF11-4DS-2C) (manufactured by Hirose
Co) at 10 positions by drawing them out of the PC board. Dont hold their cables but hold
the connectors when drawing out them, otherwise cables may be broken.

Fig. L052
Hirose crimp style 2-pin socket
(DF11-4DS-2C)

Unnecessary

-1102+, /.2

NE00040-00

38

Disassembly

(2) Remove the front guide rails

(2) Remove the front guide rails

(b) Removal of front left guide rail

L-type beam (#71)

Guide rail (#101)

Guide beam (#69)

(a) Removal of front left guide rail
Guide rail (#101)

Fig. L053

a)

Removal of front left guide rail

Remove the guide rail (#101) from L-type beam (#71) by removing three chrome-plated
hexagon socket head button bolts (screws) M4 x 10mm.

Chrome-plated hexagon socket head button bolts (screws) M4 10mm

Fig. L054

3mm
-1102+, /.2

39

Cap Screw Wrench

NE00040-00

Disassembly
b)

(2) Remove the front guide rails

Removal of front right guide rail

Remove the guide rail (#101) from L-type beam (#69) by removing three chrome-plated
hexagon socket head button bolts (screws) M4 x 10mm.

Chrome-plated hexagon socket head button bolts (screws) M4 10mm

Fig. L055

2.5mm
-1102+, /.2

Disassembly ends
Guide rails

Fig. L056

NE00040-00

40

Cap Screw Wrench

Disassembly

(3) Remove the control mounting base

(3) Remove the control mounting base

Solenoid valve
Half union

Magazine detection sensor amplifier

Frame detection sensor amplifier

Magazine
retaining cylinder

Magazine pusher
Fig. L057

Solenoid valve
Half union

Speed controller

Left strut (#84)

Right strut (#83)

Fig. L058

41

NE00040-00

Disassembly
a)

(3) Remove the control mounting base

Remove fiber cables

Disconnect the fiber cables of frame detection fiber sensor and magazine detection fiber
sensor from their amplifiers. Be careful not to bend the fiber cables when disconnecting
them.

Magazine detection sensor amplifier

(Keyence FS-14)
Frame detection sensor amplifier
(Keyence FX-A1)

Fig. L059
Unnecessary

-1102+, /.2

b)

Remove the air piping tube being connected from the magazine retaining cylinder to the
solenoid valve by drawing out its solenoid valve side.

Solenoid valve
Solenoid valve side piping

Fig. L060

Unnecessary

-1102+, /.2

NE00040-00

42

Disassembly

(3) Remove the control mounting base

c)

Remove two air piping tubes being connected from the magazine pusher to two speed
controllers from the speed controller side.

Speed controller
Speed controller side piping
Speed controller
Speed controller side piping

Fig. L061

Unnecessary

-1102+, /.2

d)

Remove one air piping tube being connected form the equipment body to the half union from
the half union side.

Half union side piping

L062

Unnecessary

-1102+, /.2

43

NE00040-00

Disassembly
e)

(3) Remove the control mounting base

Remove the right strut (#83) by removing two SUS CSB M3 x 6mm from the loader unit.

SUS CSB M3 6mm

Right strut (#83)

Fig. L063

2.5mm
-1102+, /.2

f)

Cap Screw Wrench

Remove the left strut (#84) by removing two SUS CSB M3 x 6mm from the loader unit.

SUS CSB M3 6mm

Left strut (#84)

Fig. L064

2.5mm
-1102+, /.2

NE00040-00

44

Cap Screw Wrench

(3) Remove the control mounting base

Disassembly

Disassembly ends
Control mounting base

Fig. L065

45

NE00040-00

Disassembly

(4) Remove guide rail (#80)

(4) Remove guide rail (#80)

Screw stay (#73)

(a) Disassembly from screw stay
(b) Removal of guide rail
Guide rail (#80)

Fig. L066

a)

Separation of guide rail (#80)

Separate the guide rail (#80) from screw stay (#73) by removing two SUS CSB M4 x 14mm
which fix the guide rail (#80) to screw stay (#73).

SUS CSB M4 14mm

L type beam ( #71)

Guide rail (#80)

Fig. L067

Caution

Screw stay (#73) becomes unstable after removing the fixing CSB.

Fix

the linear guide (linear way) to the L type beam (#71) by the cable tie so
3mm

as not to detach it.

NE00040-00

-1102+, /.2

46

Cap Screw Wrench

Disassembly

(4) Remove guide rail (#80)

b)

Remove the guide rail (#80)

Remove guide rail (#80) by removing four SUS CSB M4 x 8mm which fix the guide rail (#80)
to the linear guide (linear way).

SUS CSB M4 8mm

Fig. L068

Caution

The linear guide (linear way) becomes unstable after removing the fixing
CSB.

Fix the linear guide (linear way) to the linear rail by the cable tie
3mm

so as not to detach it.

-1102+, /.2

Cap Screw Wrench

Disassembly ends
Guide rail (#80)

Fig. L069

47

NE00040-00

Disassembly

(5) Remove the reference rail (#93)

(5) Remove the reference rail (#93)

Reference rail (#93)

Fig. L070

a)

Removal of reference rail (#93)

Remove two SUS CSB M5 x 8mm which fix the reference rail (#93) to spacer (#50).

SUS CSB M5 8mm

Spacer (#50)
Reference rail (#93)

Fig. L071

4mm
-1102+, /.2

NE00040-00

48

Cap Screw Wrench

Disassembly

(5) Remove the reference rail (#93)

Disassembly ends
Reference rail (#93)

Fig. L072

49

NE00040-00

Disassembly

(6) Remove L-type beam (#71) and screw support (#73)

(6) Remove L-type beam (#71) and screw support (#73).

Right guide beam (#35)

Screw support (#73)

L-type beam (#71)

(a) Removal of right guide beam

Screw support (#70)

Left guide beam (#35)

(b) Removal of left guide beam

Fig. 073

a)

Removal of right guide beam (#35)

Remove two SUS CSB M3 x 10mm which fix the right guide beam (#35) to screw support
(#70).

SUS CSB M3 10mm

Fig.074

2.5mm
-1102+ ,/.2

NE00040-00

50

Cap Screw Wrench

(6) Remove L-type beam (#71) and screw support (#73)

b)

Disassembly

Removal of left guide beam (#35)

Remove two SUS CSB M3 x 10mm which fix the left guide beam (#35) to screw support
(#70). L type beam (#71) and screw support (#73) are removed together.

SUS CSB M3 10mm

Fig.075

2.5mm
-1102+ ,/.2

Cap Screw Wrench

Disassembly ends
L type beam (#71) and screw support (#73)

Fig. 076

51

NE00040-00

Disassembly

(7) Remove the motor bracket (#66)

(7) Remove the motor bracket (#66)

Screw support (#70)

Female screw holder (#22)

Male screw (#21)

Timing belt

Motor bracket (#66)

Linear guide (linear way)

(a) Separation of female

screw holder (#22)

Fig. L077

a)

Separation of female screw holder (#22)

Remove two SUS CSB M4 x 15mm which fix the motor bracket (#66) to main body frame
(#67).

SUS CSB M4 15mm

Rear side of motor bracket

(#66)

Fig. L078

3mm
-1102+ ,/.2

NE00040-00

52

Cap Screw Wrench

Disassembly

(7) Remove the motor bracket (#66)

b)

Separation of screw support (#70)

Draw a male screw (#21) from female holder (#22) by turning the motor joint
counterclockwise while holding the motor bracket (#66).
Draw out a male screw (#21) by turning the timing belt on the screw support side (#70)
while keeping the motor bracket (#66) side motor joint fixed.
Female screw holder (#22)
Screw support (#70)

Male screw (#21)

Timing belt
Motor joint
Linear guide (linear way)
Motor bracket (#66)

Main body frame (#67)

Fig. L079

Caution

Be careful not to allow the linear guide (linear way) to which female
screw holder (#22) is mounted jump out.

Dont protrude the linear

guide (linear way) to which screw support (#70) is mounted from the end

Unnecessary

-1102+ ,/.2

face of the linear rail.

Disassembly ends
Motor bracket (#66)

Fig. L080

53

NE00040-00

Disassembly

(8) Remove the female screw holder (#22)

(8) Remove the female screw holder (#22)

Female screw holder (#22)

Main body frame (#67)

Fig. L081

a)

Separation of female screw holder (#22)

Remove four SUS CSB M4 x 4mm which fix the female screw holder (#22) to the linear
guide (linear way).

SUS CSB M4 4mm

Female screw holder

(#22)

Linear

guide

(linear

way) being mounted to

the main body frame
(#67)

Caution

Fig. L082

Dont protrude the linear guide (linear way) being mounted to the main
body frame (#67) from the end face of the linear rail.

NE00040-00

54

3mm
-1102+ ,/.2

Cap Screw Wrench

(8) Remove the female screw holder (#22)

Disassembly

Disassembly ends
Female screw guide (#22)

Fig. L083

55

NE00040-00

Disassembly

(9) Remove the screw support (#70)

(9) Remove the screw support (#70)

Screw support (#70)

Fig. L084

a)

Removal of screw support (#70)

Remove two SUS CSB M4 x 25mm which fix the screw support (#70) to the linear guide
(linear way).

SUS CSB M4 25mm

Screw support (#70)

Linear guide (linear

Main body frame (#67)

way) of main body

frame (#67)
Fig. L085

Caution

Dont protrude the linear guide (linear way) being mounted to the main
body frame

NE00040-00

(#67) from the end face of the linear rail.

56

3mm
-1102+ ,/.2

Cap Screw Wrench

(9) Remove the screw support (#70

Disassembly

Disassembly ends
Screw support (#70)

Fig. L086

57

NE00040-00

Disassembly

(10) Remove the pusher

(10) Remove the pusher

Holder (#41)
(a) Removal of holder

Pusher

(b) Removal of screw support

Screw support (#44)

Main body frame (#67)

Fig. L087

a)

Removal of holder (#41)

Remove two SUS CSB M4 x 12mm which fix the holder (#41) to the main body frame(#67).

SUS CSB M4 12mm

Screw support (#44)

Fig. L088

Caution

Dont remove the linear guide (linear way) from holder (#41).

NE00040-00

58

3mm
-1102+ ,/.2

Cap Screw Wrench

Disassembly

(10) Remove the pusher

b)

Removal of screw support (#44)

Remove two SUS CSB M4 x 12mm which fix the screw support (#44) to the main body frame
(#67).

SUS CSB M4 12mm

Screw support (#44)

Fig. L089

Caution

Dont remove the linear guide (linear way) from screw support (#44).

3mm
-1102+ ,/.2

Cap Screw Wrench

Disassembly ends
Pusher

Fig. L090

59

NE00040-00

Disassembly

(11) Remove the main body frame (#67)

(11) Remove the main body frame (#67)

CSB M6 25mm

CSB M6 18mm

CSB M6 25mm

Linear guide (linear way)

Main body frame (#67)

Main body frame (#95)

Fig. 091

a)

Removal of main body frame (#67)

Remove two SUS CSB M6 x 25mm, one CSB M6 x 18mm, and one SUS CSB M6 x 15mm
which fix the main body frame (#67) to the main body frame (#65).

SUS CSB M6 15mm

SUS CSB M6 18mm

SUS CSB M6 25mm

Linear guide (linear way)

Fig. L092

Caution

Dont protrude the linear guide (linear way) of main body frame (#67)

NE00040-00

5mm
-1102+ ,/.2

from the linear frame end face.

60

Cap Screw Wrench

(11) Remove the main body frame (#67)

Disassembly

Disassembly ends
Main body frame (#67)

Fig. L093

61

NE00040-00

Disassembly

(12) Remove base plate (#5)

(12) Remove base plate (#5)

Base plate (#5)

Fig . L094

a)

Removal of base plate (#5)

Remove five SUS CSB M3 x 12mm and one SUS CSB M3 x 15mm which fix the base plate
(#67).
SUS CSB M3 12mm

SUS CSB M3 15mm

Base plate (#5)

Fig. L095

2.5mm
-1102+ ,/.2

NE00040-00

62

Cap Screw Wrench

Disassembly

(12) Remove base plate (#5)

Innermost rear face of

main body frame (#95)

Piping tube
Bottom rear face of
main body frame (#1)

Wiring cable

Fig. L096

Caution

Dont cut the wiring cable and piping tube being connected from the rear
of main body frame (#1) (Fig. L116 on Page 74) by stumbling over them.

Disassembly ends
Base plate (#5)

Fig. L097

63

NE00040-00

Disassembly

(13) Remove the shaft holder (#13)

(13) Remove the shaft holder (#13)

Female screw holder (#7)

Shaft holder (#13)

Fig. L098

a)

Removal of shaft holder (#13) from female screw holder (#7). Remove two SUS CSB M3 x
8mm which fix the shaft holder (#13).

SUS CSB M3 8mm

Fig. L099

Caution

Be careful not to drop the shaft holder (#13).

NE00040-00

64

2.5mm
-1102+ ,/.2

Cap Screw Wrench

(13) Remove the shaft holder (#13)

b)

Disassembly

Removal of shaft holder (#13) from linear guide (linear way). Remove four SUS CSB M4 x
6mm which fix the shaft holder (#13).

SUS CSB M4 6mm

Fig. L100

3mm
-1102+ ,/.2

Cap Screw Wrench

Disassembly ends
Shaft holder (#13)

Fig. L101

65

NE00040-00

Disassembly

(14) Remove the main body frame (#95)

(14) Remove the main body frame (#95)

Main body frame (#1)

Rear face of main body frame (#95)

Fig. L102

a)

Removal of main body frame (#95) from main body frame (#1)
Remove four SUS CSB M8 x 35mm which fix the main body frame (#95).

SUS CSB M8 35mm

Rear face of main body frame (#95)

Fig. L103

Caution

Be careful not to drop the linear guide (linear way).

NE00040-00

66

6mm
-1102+ ,/.2

Cap Screw Wrench

(14) Remove the main body frame (#95)

Disassembly

Disassembly ends
Main body frame (#95)

Fig. L104

67

NE00040-00

Assembly

(1) Assembly of up/down linear guide

(C) Assembly methods

Assembly methods of the loader and unloader are described below.

(1) Assembly of up/down linear guide

(2) Assembly of longitudinal linear guide (linear way)
(3) Assembly of main body frame and magazine up/down move unit
(4) Assembly of screw support (#70)
(5) Assembly of frame pusher
(6) Assembly of female screw holder (#22)
(7) Assembly of longitudinal move screw
(8) Assembly of magazine rails (#103, #104)
(9) Assembly of reference rail (#93)
(10) Assembly of guide rail (#80)
(11) Assembly of lateral female screw and drive unit
(12) Assembly of guide rail on this side
(13) Origin adjustment of longitudinal drive unit
(14) Assembly and origin adjustment of up/down move unit shaft
(15) Assembly of magazine guide and control mounting base (#81)
(16) Sensitivity adjustment of frame detection and magazine detection sensors
(17) Connection and fixing of wiring cables

NE00040-00

Loader SU-119 type

Unloader SU-120 type

Fig. L105

Fig. L106

68

Assembly

(1) Assembly of up/down linear guide

(1) Assembly of up/down move linear guide

Fig. L107
Vertical linear guide

+ .,-/*

The assembly condition of the linear guide (linear way) to the drive screw (male
screw #9) affects uneven torque of vertical operation, early wear of drive screw,
overload to drive motor, etc.

Set the assembly angle of drive screw (male

screw #9) to meet the assembly angle of the linear way (linear way) to avoid
such failures.

a)

Measurement of parallelism of male screw (#9)

Grasp the tendency of inclination by measuring the inclination of the parallelism of
up/down drive male screw (#9) at measuring points A, B by the pick test.

Male screw (#9)

Main body frame (#95)

Measuring point A

Measuring point B

Linear guide
(Part name Linear way LWL42CIR280BCS)

Fig. L108

-1102+ ,/.2

69

Dial indicator

NE00040-00

Assembly

(1) Assembly of up/down linear guide

Dial indicator
Measuring point A
Male screw (#9)

Fig. L109

Caution

This measurement is done to set the inclination of the linear guide (linear
way) to meet the inclination of male screw (#9).

Record the measuring

results.
b)

-1102+ ,/.2

Dial indicator

Assembly of linear guide (linear way)

Assemble the linear guide (linear way) to the main body frame (#95) to meet the inclination
tendency measured at measuring points A, B. Assemble it by setting the inclination to
meet the reference at measuring points A, B within a range of 99 0.05mm in the mounting
height at measuring points C, D.
Assemble the linear guide so that C becomes 99.00mm and D becomes 99.05mm when B is
+0.05mm at A specified as the reference (0). By coinciding the inclination of the male
screw (#9) and linear guide (linear way) with each other, the up-down move becomes smooth
when shaft holder (#13) is mounted.

Male screw (#9)

Main body frame (#95)

Measuring point C

Measuring point D
Linear guide
(Part name Linear way LWL42CIR280BCS)

Reference face
Fig. L110

-1102+ ,/.2

NE00040-00

70

Dial indicator

Assembly

(1) Assembly of up/down linear guide

Dial indicator
Measuring point C

Fig. L111

Caution

Be careful not to jump out the ball since the linear guide (linear way) is
not provided with any stopper.
c)

-1102+ ,/.2

Dial indicator

-1102+ ,/.2

Cap Screw Wrench

Mounting of screw cover (#100)

Fix the screw cover (#100) by four SUS CSB M3 x 5mm.

SUS CSB M3 5mm

Screw cover (#100)

Main body frame (#95)

Fig. L112

Caution

Be careful not to skip the mounting of screw cover (#100) in this

mounting procedure, otherwise disassembly becomes necessary again.

71

2.5mm

NE00040-00

Assembly

(2) Assembly of longitudinal linear guide (linear way)

(2) Assembly of longitudinal linear guide (linear way)

Fig. L113

Longitudinal linear guide (linear way)

The reference is provided on the main body frame (#67) side for the longitudinal

+ .,-/*

drive screw and motor bracket (#66) [(7)Assembly of longitudinal drive screw
on page 96].

A parallelism failure of the linear guide (linear way) assembly

causes an overload of the drive motor, a guide rail switching operation failure, a
center deviation when feeding the frame to the universal indexer, or other
failures.

Assemble the linear guide (linear way) precisely to eliminate such

failures.
a)

Assembly of linear guide

Position the longitudinal linear guide (linear way LWLF42C2R190BE536) by the
positioning pins of the main body frame (#67) and fix it by six SUS CSB M4 x 15mm.

SUS CSB M4 15mm

Main body frame (#67)

Positioning pin

Positioning pin
Linear guide
(Part name Linear way LWLF42C2R190BE536)

Fig. L114

Caution

Make sure that the reference face of the linear guide (Linear way)
closely attaches the positioning pins.

NE00040-00

3mm

72

-1102+ ,/.2

Cap Screw Wrench

Assembly

(2) Assembly of longitudinal linear guide (linear way)

b)

Dial indicator
After mounting the linear guide (linear way), make sure that the height to the mounting
reference face of the linear guide (linear way) is 1030.05mm by the dial indicator. If
this height does not meet the above value, adjust the lower side by lowering the higher
side after loosening six linear guide (Linear way) mounting SUS CSB M4 x 15mm.
Separation from positioning pins may be left out of consideration in this case.

Dial indicator
Positioning pin

Fig. L115

Caution

Be careful not to protrude the linear guide (linear way) from the
end face of the linear rail, since the linear guide (Linear way) is
3mm

not provided with any stopper.

-1102+ ,/.2

73

Cap Screw Wrench

Dial indicator

NE00040-00

Assembly

(3) Assembly of main body frame and magazine up-down move unit

(3) Assembly of main body frame and magazine up-down move unit

Fig. L116

Main body frame (#1)

+ .,-/*

Fig. L117

Main body frame (#67)

Fig. L118

Main body frame (#95)

Assemble the main body frames (#1, #95, #67) closely by setting their mutual
faces to be flush with each other without any gap.

For the mounting bolts of

shaft holder (#13), dont use any bolts exceeding the specified length, otherwise
they jump out to break the linear way (linear way).
a)

Assembly of main body frame (#95)

Attach the main body frame (#95) closely to the main body frame (#1) without any gap by
flushing their side faces with each other, and fix it by four SUS CSB M8 x 35mm.

SUS CSB M8 35mm

Main body frame (#95)

Main body frame (#67)

Main body frame (#1)

Fig. L119

6mm
-1102+ ,/.2

NE00040-00

74

Cap Screw Wrench

(3) Assembly of main body frame and magazine up-down move unit

b)

Assembly

Assembly of main body frame (#67)

Attach the main body frame (#67) closely to the main body frame (#95) without any gap by
flushing their side faces with each other, and fix it by two SUS CSB M6 x 25mm, one SUS
CSB M6 x 18mm, and one SUS CSB M6 x 15mm.
SUS CSB M6 25mm
SUS CSB M6 15mm
SUS CSB M6 18mm

Main body frame (#67)

[Front of machine]

[Rear of machine]

Fig. L120

c)

5mm
-1102+ ,/.2

Cap Screw Wrench

-1102+ ,/.2

Cap Screw Wrench

Assembly of shaft holder (#13)

Shaft holder (#13)

Main body frame (#1)

Fig. L121

6mm

75

NE00040-00

Assembly
1)

(3) Assembly of main body frame and magazine up-down move unit

Attach the bottom face of shaft holder (#13) closely to main body frame (#1), and fix it to
the linear guide by four SUS CSB M4 x 6mm.

SUS CSB M4 6mm

Shaft holder (#13)

Attach closely

Attach closely

Main body frame (#1)

Fig. L122

3mm
-1102+ ,/.2

2)

Cap Screw Wrench

Fix the shaft holder by fixing bolts of female screw holder (#7) and two SUS CSB M3 x
8mm.

SUS CSB M3 8mm

Female screw holder (#7)

Shaft holder (#13)

Fig. L123

Caution

After assembly, make sure that the shaft holder moves smooth vertically
when turning the up-down move screw drive pulley by hand.

NE00040-00

76

2.5mm
-1102+ ,/.2

Cap Screw Wrench

Assembly

(3) Assembly of main body frame and magazine up-down move unit

d)

Assembly of up-down move drive motor

1)

Fix the up-down move drive motor by four SUS CSB M4 x 12mm from the lower side of
the motor bracket in such a way as the wiring bundle is positioned on the rear face of the
loader.

SUS CSB M4 12mm

[Front face]

Motor bracket

Up-down move drive motor

Wiring bundle
[Rear face]

Fig. L124

3mm
-1102+ ,/.2

2)

Cap Screw Wrench

Fix the pulley by two HSB M4 x 10mm while facing the D cut face of the up-down move
drive motor shaft this side.

HSB M4 10mm

Pulley

Motor shaft D cut face

Motor bracket

Fig. L125

2mm
-1102+ ,/.2

77

Cap Screw Wrench

NE00040-00

Assembly
3)

(3) Assembly of main body frame and magazine up-down move unit

Adjust the gap between the motor bracket and the lower flange of pulley to 1mm.

Ruler

Pulley
Flange

Gap 1mm
Motor bracket

Fig. L126

-1102+ ,/.2

e)

Ruler

Timing belt adjustment

After threading the timing belt to the pulley, adjust the tension of the timing belt by
pressing the idler (for adjusting the tension of the timing belt by pressing) and fixing it by
two SUS CSB M3 x 10mm. Adjust the tension in such a way as the deflection of the timing
belt becomes within a range of 2.0 ~ 3.0mm when applying a load of 4N (approx. 0.4kgf) to
the belt center.

SUS CSB M3 10mm

Timing belt
(PX belt : 288P3M10-530)

Idler

Tension gauge

4N (approx. 0.4kgf) loading

Fig. L127

2.5mm
-1102+ ,/.2

NE00040-00

78

Cap Screw Wrench

(3) Assembly of main body frame and magazine up-down move unit

f)

Assembly

Timing belt torque check

Mount the torque gauge to the motor shaft after removing the manual handle from the
lower part of the up-down move drive motor, and measure the torque to the up-down move
shaft. Make sure that the measuring result is lower than 0.15Nm (approx.1.5kgcm).

Up-down move drive motor

(Pulse motor : PK266-03B-C46)

Torque gauge

Fig. L128

-1102+ ,/.2

79

NE00040-00

Assembly

(4) Assembly of screw support (#70)

(4) Assembly of screw support (#70)

Screw support (#70)

+ .,-/*

Fig. L129

Assemble the screw support closely to the linear guide (linear way) of the main
body frame (#67) without any gap. If a gap exists between the screw support and
the linear guide (linear way), uneven torque and/or loading to the drive motor
results may result when assembling the longitudinal drive screw.

a)

Assembly of guide beam (#69)

Mount the guide beam (#69) to the screw support (#70) by flushing their side faces with
each other without any gap, and fix it by four SUS CSB M3 x 10mm.

SUS CSB M3 10mm

Screw support (#70)

Guide beam (#69)

Flush with each other

(Arrange them to the same height)

Fig. L130

2.5mm
-1102+ ,/.2

NE00040-00

80

Cap Screw Wrench

Assembly

(4) Assembly of screw support (#70)

b)

Assembly of screw support (#70)

1)

Fix the screw support (#70) to the innermost of the longitudinal drive linear guide (linear
way) without any gap, and fix it by two SUS CSB M4 x 25mm.

SUS CSB M4 25mm

Screw support (#70)

Up-down move drive motor

Pulley

Fig. L131

3mm
-1102+ ,/.2

2)

Cap Screw Wrench

Check if the bottom of the screw support (#70) is assembled with the longitudinal drive
linear guide (linear way) without any gap.

Screw support (#70)

Pulley

Attach closely without

any gap

Fig. L132

Unnecessary

-1102+ ,/.2

81

NE00040-00

Assembly
c)

(4) Assembly of screw support (#70)

Timing belt adjustment

1)

Adjust the tension of the timing belt after loosening four vertical move drive motor fixing
bolts SUS CSB M3 x 10mm.

SUS CSB M3 10mm

Deflection quantity 2.03.0mm

PX pulley
(196P2M6-530)

Up-down move drive motor

(Pulse motor : C7826-9012K)

Fig. L133
Slide adjusting width

2.5mm
-1102+ ,/.2

2)

Cap Screw Wrench

Adjust the tension so that the deflection quantity of the timing belt is within a range of
2.0 ~ 3.0mm when applying pressure of 4N (approx. 0.4kgf) to the timing belt center by
using a tension gauge.

Applying pressure of 4N (approx. 0.4kgf)

Tension gauge

Screw support (#70)

Screw support (#69)
Linear guide
(linear way)
Main body frame (#67)
Fig. L134

2.5mm
-1102+ ,/.2

NE00040-00

82

Cap Screw Wrench

Assembly

(5) Assembly of frame pusher

(5) Assembly of frame pusher

Fig. L136

Frame pusher

Mount the polisher drive linear guide (linear way) in parallel.

+ .,-/*
a)

If not in parallel,

the frame pushing position is deviated to cause a pusher failure.

Assembly of linear guide (linear way)

1)

Mount the linear guide to the holder (#41) temporarily by two right and left SUS CSB M3
x 8mm. Set the assembly size within a range of 16.50.01mm to the reference plane.

SUS CSB M3 8mm

Holder (#41)

Measuring point A

Measuring point B
16.50.01mm

Linear guide (linear way)

(LWL9CIR290BE933)

Reference plane
Fig. L136

2.5mm
-1102+ ,/.2

83

Cap Screw Wrench

NE00040-00

Assembly
2)

(5) Assembly of frame pusher

Adjust the linear guide so that a measuring difference is within 20m at measuring
points A, B.

Holder (#41)
Linear guide
(linear way)
Dial indicator

Measuring point A
Fig. L137

-1102+ ,/.2

3)

Dial indicator

After measuring and adjusting the parallelism of the linear guide (linear way), add three
SUS CSB M3 x 8mm to the inside of two temporarily mounted SUS CSB M3 x 8mm to fix
five SUS CSB M3 x 8mm in total.

SUS CSB M3 8mm

Holder (#41)

Measuring point A

Measuring point B
16.50.01mm

Linear guide (linear way)

(LWL9CIR290BE933)

Reference plane
Fig. L138

2.5mm
-1102+ ,/.2

NE00040-00

84

Cap Screw Wrench

Assembly

(5) Assembly of frame pusher

b)

Mounting of arm holder (#7)

Attach the arm holder (#7) closely to the linear guide (linear way), and fix it by four SUS
CSB M3 x 4mm. In this case, attach the arm holder (#7) groove closely to linear guide
(linear way) and fix the arm holder.

SUS CSB M3 4mm

Arm holder (#7)

Fig. L139

Caution

Attach the arm holder (#7) groove closely to linear guide (linear way) and
2.5mm

fix the arm holder.

c)

-1102+ ,/.2

Cap Screw Wrench

Assembly of main body frame (#67)

1)

Attach the holder (#41) closely to main body frame (#67), and mount it by two SUS CSB
M4 x 12mm. Assemble the holder (#41) so that the gap between the linear guide (linear
way) mounted on the main body frame (#67) and the linear guide (linear way) for the
pusher becomes approx. 1mm.

SUS CSB M4 12mm

Linear guide (linear way)

for main body
Main body frame (#67)

Holder (#41)

Screw support (#44)

Linear guide
(linear way) for pusher

Gap Approx 1mm

Fig. L140

3mm
-1102+ ,/.2

85

Cap Screw Wrench

NE00040-00

Assembly
2)

(5) Assembly of frame pusher

Attach the screw support (#44) closely to main body frame (#67) without any gap, and fix
it by two SUS CSB M4 x 12mm. Fix the linear guide (linear way) for pusher to the screw
support by a SUS CSB M3 x 8mm.

SUS CSB M4 12mm

SUS CSB M3 8mm

Linear guide (linear way)

for main body
Main body frame (#67)
Screw support (#44)
Holder (#41)
Linear guide (linear way)
for pusher

Gap

Approx. 1mm
Fig. L141

2.5mm
-1102+ ,/.2

d)

Cap Screw Wrench

3mm
Cap Screw Wrench

Timing belt adjustment

1)

Adjust the tension of the timing belt after loosening two SUS CSB M4 x 8mm fixing bolts
of the motor bracket (#42) which mounts the pusher drive motor.

SUS CSB M4 8mm

Fig. L142

3mm
-1102+ ,/.2

NE00040-00

86

Cap Screw Wrench

Assembly

(5) Assembly of frame pusher

2)

Adjust the tension so that the deflection quantity of the timing belt becomes within a
range of 5 ~ 6mm when applying a pressure of 2N (approx. 200gf) to the timing belt
center by means of a tension gauge.

Tension gauge

Applying pressure of 2N (approx. 200gf)

Deflection quantity 5 ~ 6mm

Motor bracket (#42)

PX belt
(576P2M6-530)

Fig. L143

-1102+ ,/.2

e)

Arm load adjustment

Adjust the spring load by the load adjusting nut in such a way as the arm (#21) starts
moving when applying a pressure of 0.7N (approx. 70gf) to the piece (#29) at the end of
arm (#21). After adjustment, lock the spring load by load adjusting nut M3.

Pressurizing at 0.7N (approx. 70gf)

M3 nut
Load adjusting nut

Piece (#29)
Sensor dog (#22)

Fig. L144
Arm (#21)

-1102+ ,/.2

87

NE00040-00

Assembly

(6) Assembly of female screw holder (#22)

(6) Assembly of female screw holder (#22)

Fig. L145

Female screw holder (#22)

+ .,-/*

Assemble the linear guide (linear way) of main body frame (#67) with female
screw holder (#22) by attaching the linear guide (linear way) closely to the
positioning pin of the female screw holder without any gap.

A gap, if any, may

affect uneven torque and an overload to the drive motor when the longitudinal
drive screw has been assembled.

a)

Assembly of spacer (#50)

The upper face of female screw holder (#22) serves as the reference plane. Place the female
screw holder (#22) on a flat face of a surface plate or the like with its bottom upside down.
Attach the spacer (#50) to the positioning pins of female screw holder (#22) closely, and fix it
by two SUS CSB M5 x 18mm from female screw holder (#22) side (rear face of spacer).

SUS CSB M5 18mm

Positioning pin
Spacer (#50)

Female screw holder (#22)

Positioning pin

Fig. L146

Caution

Fix the spacer (#50) by attaching it to two positioning pins of female

4mm

screw holder (#22) closely.

NE00040-00

-1102+ ,/.2

88

Cap Screw Wrench

Assembly

(6) Assembly of female screw holder (#22)

b)

Assembly of linear guide (linear way)

After attaching the linear guide (linear way) to the positioning pins of female screw holder
(#22) closely , fix it temporarily by six SUS CSB M4 x 12mm. Align the centers of six SUS
CSB M4 x 12mm with the centers of countersunk holes into which the heads of the fixing
bolts of the linear guide (linear way) enter, and then, fix the linear guide (linear way) by six
SUS CSB M4 x 12mm bolts.

SUS CSB M4 12mm

Linear guide
(linear way)

Counter-sunk hole
Positioning screw

Positioning pin
Female screw holder (#22)
Fig. L147

Caution

Attach the linear guide (linear way) to two positioning pins of female
3mm

screw holder (#22) closely and then, fix it.

c)

-1102+ ,/.2

Cap Screw Wrench

Assembly of housing (#113)

Mount the housing to female screw holder (#22) temporarily (#113) by four SUS CSB M5 x
25mm.
Place housing (#113) and female screw holder (#22) to be flush with each other by applying
an optional block gauge with the female screw holder specified as the reference, and fix the
housing after protruding the pulley side of the female screw holder (#22) by 6mm from
housing (#113).
SUS CSB M5 25mm

Housing (#113)
Pulley

Block gauge (optional)

Female screw holder (#22)

Fig. L148

4mm
-1102+ ,/.2

89

Cap Screw Wrench

option

Block gauge

NE00040-00

Assembly
d)

(6) Assembly of female screw holder (#22)

Assembly of bearing unit (#115), spacer (#116), and linear guide rail
1)

Put a 1mm block gauge below bearing unit (#115), and fix it to the spacer (#116) (to which
a block gauge having an optional size is attached to each side face) by two SUS CSB M3 x
8mm. Use a 1mm block gauge for vertical positioning of bearing unit (#115) to spacer
(#116) and also adjust the block gauges being attached to each side face of spacer (#116) to
place the bearing unit (#115) and each side face of spacer (#116) to be flush with each
other.
SUS CSB M3 8mm

Bearing unit (#115)

Spacer (#116)

Block gauge (optional)

Block gauge (1.00mm)
Fig. L149

2.5mm
-1102+ ,/.2

2)

Cap Screw Wrench

1.00mm

Block gauge

option

Block gauge

Mount the assembled bearing unit (#115) and spacer (#116) temporarily to the linear
guide rail by using four SUS CSB M4 x 12mm from the rear side.

SUS CSB M4 12mm

Bearing unit (#115)

Spacer (#116)

1mm
Linear guide rail

Linear guide
(linear way)
Fig. L150

3mm
-1102+ ,/.2

NE00040-00

90

Cap Screw Wrench

Assembly

(6) Assembly of female screw holder (#22)

3)

Adjust the assembled bearing unit (#115) and both front and side faces of spacer (#116)
become flush with the linear guide rail face by two optional block gauges with the linear
guide (linear way) employed as the reference.

After adjustment, fix them by four

temporarily mounted SUS CSB M4 x 12mm.

SUS CSB M4 12mm

Bearing unit (#115)

Linear guide rail

Spacer (#116)
Block gauge
(optional)

Linear guide (linear way)

Block gauge (optional)
Fig. L151

3mm
-1102+ ,/.2

4)

Cap Screw Wrench

option

Block gauge

After assembling the bearing unit (#115) and spacer (#116) to the linear guide rail, make
sure that the bearing unit (#115) and the pressure-fit face of female screw supporting
bearing are flush with the side face of the linear guide rail without any protrusion.

Bearing unit (#115)

Male screw
Pressure-fit face
of female screw
supporting bearing

Spacer (#116)
Linear guide rail

Linear guide (linear way)

Linear guide rail
side face

Fig. L152

Unnecessary

-1102+ ,/.2

91

NE00040-00

Assembly
e)

(6) Assembly of female screw holder (#22)

Female screw torque check

Mount a torque gauge to female screw holder (#22) and make sure that the rotary torque is
less than 0.03Nm (approx.0.3kgfcm).

Housing (#113)

Torque gauge

Female screw
holder (#22)
Positioning pin
Fig. L153

-1102+ ,/.2

f)

Torque Gauge

Assembly of motor bracket (#68)

Fix the motor bracket (#68) to female screw holder (#22) by three SUS CSB M3 x 8mm.
Loosen four SUS CSB M3 x 8mm which fix the motor, and thread the timing belt.

SUS CSB M3 8mm

SUS CSB M3 8mm

Motor bracket (#68)

Fig. L154
Timing belt

2.5mm
-1102+ ,/.2

NE00040-00

92

Cap Screw Wrench

Assembly

(6) Assembly of female screw holder (#22)

g)

Timing belt adjustment

Adjust the tension of the timing belt at the mounting position of the motor so that the
deflection quantity of the timing belt becomes within a range of 2.0 ~ 3.0mm when applying
a pressure of 4N (approx.0.4kgf) to the center of the timing belt by using a tension gauge.
After the end of timing belt adjustment, fix the motor by four SUS CSB M3 x 8mm.

Tension gauge
Applying pressure of 4N (approx. 0.4kgf)

Deflection quantity 2.0 ~3.0mm

Timing belt

Fig. L155

2.5mm
-1102+ ,/.2

h)

Cap Screw Wrench

Mounting of female screw holder (#22)

Attach the positioning pins of female screw holder (#22) closely to the left of the linear guide
(linear way)on this side of main body frame (#67). Fix the female screw holder by four SUS
CSB M4 x 8mm so that the size becomes 14mm from the innermost side of the linear guide
(linear way) on this side of the main body frame (#67).
SUS CSB M4 8mm

Linear guide (linear way) on this

side of main body frame (#67)
Left positioning pin of female
screw holder (#22)

Female screw holder (#22)

Fig. L156

Caution

Stop the linear guide (linear way) at the center of the linear guide rail
during work. If it is positioned at the end, the ball of the linear guide
3mm

(linear way) may slip out.

-1102+ ,/.2

93

Cap Screw Wrench

NE00040-00

Assembly

(7) Assembly of longitudinal move screw

(7) Assembly of longitudinal move screw

Fig. L157

Longitudinal drive screw

+ .,-/*

Insert the male screw (#21) at the correct angle when assembling the master
screw (#21) to screw support (#70) and female screw holder (#22), otherwise the
operation becomes tight to cause even torque and an overload to the motor.
After fixing the motor bracket, check if the screw operates smooth again.

a)

Cleaning of screw thread

1)

Remove foreign substances from the screw thread of the female screw holder (#22) by
using an air gun, and remove dirt and dirt from the screw thread by using waste
moistened with alcohol or KIMWIPE.

Screw thread of female

screw holder (#22)

Fig. L158

Caution

Remove foreign substance and dust completely, otherwise incomplete

removal may cause a smooth engaging failure of screw thread or
uneven torque when operating the machine after assembly.

NE00040-00

94

-1102+ ,/.2

Assembly

(7) Assembly of longitudinal move screw

2)

Remove foreign substances from the longitudinal drive screw by using an air gun, and
remove dirt and dirt from the screw thread by using waste moistened with alcohol or
KIMWIPE.

Longitudinal drive screw

Fig. L159

Air gun

Fig. L160

Caution

Remove foreign substance and dust completely, otherwise incomplete

removal may cause a smooth engaging failure of screw thread or
uneven torque when operating the machine after assembly.
b)

-1102+ ,/.2

Assembly of motor flange (#66)

Male screw (#21)

Screw support (#70)

Motor bracket (#66)

Fig. L161

95

NE00040-00

Assembly
1)

(7) Assembly of longitudinal move screw

After fixing the motor joint by fingers, assemble the screw support (#70) to male screw
(#21) by turning the timing belt counterclockwise.

Assemble the master screw by

inserting it into the screw support (#70) horizontally. Assemble the male screw (#21) tip
passing through the screw support (#70) into the female screw holder (#22) by turning the
motor joint clockwise.

Female screw holder (#22)

Screw support (#70)

Timing belt
(counterclockwise turning)
Male screw (#21)
Main body frame (#67)

Motor joint
(clockwise turning)
Motor bracket (#66)
Longitudinal drive motor
Fig. L162
Unnecessary

-1102+ ,/.2

2)

Assemble the motor bracket (#66) to the main body frame (#67), make sure that the side
face of the motor bracket (#66) is flush with the side face of main body frame (#67), and
then, fix the motor bracket by two SUS CSB M4 x 15mm.

SUS CSB M4 15mm

Motor bracket (#66)

Be flush with each other

Main body frame (#67)

Fig. L163

3mm
-1102+ ,/.2

NE00040-00

96

Cap Screw Wrench

Assembly

(7) Assembly of longitudinal move screw

c)

Lubrication to screw thread

Apply Oil E (Mitsubishi Diamond Lub RO-32 manufactured by Mitsubishi Oil Co)
designated by our company to the male screw (#21).

Female screw holder (#22)

Designated oil E
(Mitsubishi Diamond Lub RO-32)

Male screw (#21)

Fig. L164

-1102+ ,/.2

d)

Male screw (#21) torque check

Measure the torque by using a torque gauge after mounting a 5mm shaft to the motor
joint. Make sure that axial torque is 0.05Nm (approx. 0.5Kgfcm). If it does not conform
to the standard, check if the male screw (#21) is properly assembled to the screw stay (#70)
and female screw holder (#22).

Motor joint
5mm shaft

Torque gauge

Fig. L165

-1102+ ,/.2

97

mm
Torque Gauge

NE00040-00

Assembly
e)

(7) Assembly of longitudinal move screw

Assembly of longitudinal drive motor

1)

Mount the longitudinal drive motor to the motor joint by coinciding the D cut face of the
longitudinal drive motor with the direction of the shaft lock screw thread of the motor
joint.
Shaft lock screw

Longitudinal drive motor

(Pulse motorC7826-9012K)

Motor joint

Motor bracket (#66)

Fig. L166
Motor shaft D cut face

Unnecessary

-1102+ ,/.2

2)

After attaching the longitudinal drive motor closely to the motor bracket (#66), fix the
longitudinal drive motor by four SUS CSB M3 x 10mm.

SUS CSB M3 10mm

Fig. L167

2.5mm
-1102+ ,/.2

NE00040-00

98

Cap Screw Wrench

Assembly

(7) Assembly of longitudinal move screw

3)

After fixing the longitudinal drive motor, fix the motor shaft and motor joint by two HSB
M2.6 x 3mm. Fasten the screw (HSB) at the motor shaft D face cut section first, and then,
fasten the screw (HSB) at the 90-degree position.
HSB M2.6 3mm
Motor joint

Longitudinal drive motor

(Pulse motorC7826-9012K)

Motor shaft D cut face

Fig. L168

Caution

Fix the longitudinal drive motor before fixing the motor joint.

When the

motor shaft is provided with a D cut face, fix the fixing screw on the D cut

1.27mm

-1102+ ,/.2

face.

99

Cap Screw Wrench

NE00040-00

Assembly

(8) Assembly of magazine rails (#103, #104)

(8) Assembly of magazine rails (#103, #104)

Fig. L169

Magazine rails

+ .,-/*

Mount the magazine rails (#103) and (#104) in parallel with each other, otherwise
guide plate (#107) does not move smooth to cause the magazine to overturn due
to a contact.

a)

Assembly of magazine rail (#15)

1)

Mount the magazine rail (#15) to base plate (#5) temporarily and erect it on a surface
plate.

Base plate(#5)

Magazine rail (#15)

Fig. L70

2.5mm
-1102+ ,/.2

NE00040-00

100

Cap Screw Wrench

Assembly

(8) Assembly of magazine rails (#103, #104)

2)

Arrange the side face of magazine rail (#15) and the side face of base plate (#5) to be flush
with each other by using a block gauge (option) and fix the magazine rail from the
rearface of base plate (#5) by three SUS CSB M3 x 14mm. Then, make sure that the side
face of magazine rail (#15) and the side face of base plate (#5) are flush with each other.

SUS CSB M3 14mm

Base plate (#5) rearface

Fig. L171

Block gauge (option)

2.5mm
-1102+ ,/.2

b)

Cap Screw Wrench

option

Block gauge

Assembly of magazine rail (#103) and plate (#106)

Mount the magazine rail (#103) and plate (#106) on the base plate (#5), and fix them
temporarily from the rear face by using one SUS CSB M3 x 8mm and two M3 x 14mm.
Press a square (square ruler) against the rail from this side of the base plate, and fix the
positioning fixing screw.
Plate (#106)
Plate (#106)
Draw-out claw (#12)

Magazine rail (#15)

Magazine rail (#104)

Assemble the side face of magazine
rail (#104) and side face of base
plate (#5) to be flush with each other.

Magazine rail (#103)

(Mounting from the rear face)
Base plate (#5)

Cross recessed pan head screw M2.6 6mm

Assemble the side face of magazine

rail (#104) and side face of base
plate (#5) to be flush with each other.

Square (Square ruler)

Fig. L172

2.5mm
-1102+ ,/.2

101

Cap Screw Wrench

()
Driver

Square

NE00040-00

Assembly
c)

(8) Assembly of magazine rails (#103, #104)

Assembly of magazine rail (#104) and plate (#106).

1)

Fix the magazine rail (#104) to the base plate (#5), and erect it on a surface plate.

Base plate (#5)

Magazine rail (#104)

Fig. L173

2.5mm
-1102+ ,/.2

2)

Cap Screw Wrench

Arrange the side face of magazine rail (#104) and the side face of base plate (#5) to be
flush with each other by using a block gauge (option) and fix the magazine rail from the
rear ace of base plate (#5) by three SUS CSB M3 x 14mm. Then, make sure that the side
face of magazine rail (#104) and the side face of base plate (#5) are flush with each other.

SUS CSB M3 14mm

Base plate (#5) rear face

Block gauge (option)

Fig. L174

2.5mm
-1102+ ,/.2

NE00040-00

102

Cap Screw Wrench

option

Block gauge

Assembly

(8) Assembly of magazine rails (#103, #104)

d)

Assembly of dual cylinder

1)

Mount two no-contact auto switches of the dual cylinder at the specifiedpositions.

Mounting screw
Indicator lamp
Mounting screw

No-contact auto switch

(SMC : D-Y59AL)

Dual cylinder

Indicator lamp
No-contact auto switch
Fig. L175

(SMC : D-Y59AL)

-1102+ ,/.2

2)

()
Driver

Fix the dual cylinder to the rear face of base plate (#5) temporarily by using two SUS CSB
M3 x 18mm and two. Fix the dual cylinder vertically while pressing a square (square
ruler) upward against the side face of the base plate (#5).

SUS CSB M3 18mm

Draw-out claw (#12)

Dual cylinder

Square (Square ruler)

Rear face of base plate (#5)

Fix the dual cylinder while

pressing it upward.

Fig. L176

2.5mm
-1102+ ,/.2

103

Cap Screw Wrench

Square

NE00040-00

Assembly
e)

(8) Assembly of magazine rails (#103, #104)

Assembly of guide plate Mount the guide plate between the magazine rails (#103, #104)
from this side. Then, fix the stopper (#105) to the tip of magazine rails (#103, #104) on this
side by using a cross recessed pan head screw M2.6 x 6mm each.

Plate (#106)
Draw-out claw (#12)
Plate (#106)
Magazine rail (#104)
Magazine rail (#105)
(Mount from this side)

Base plate (#5)

Magazine full detection sensor
Magazine rail (#15)
Guide plate (#107)
Stopper (#105)
Stopper (#105)

Fig. L177
Cross recessed pan head screw M2.6 6mm

-1102+ ,/.2

f)

()
Driver

Assembly of magazine full detection sensor

Pass the connector wiring of the magazine full detection sensor (PM2-LF10-C1) mounted on
the sensor angle to the rear face through the wiring hole on the upper face of the base plate
(#5). Fix the magazine full detection sensor mounting sensor angle by two SUS CSB M3 x
8mm to the M3 tap holes on this side of the base plate (#5). Fix it to the center position of
the long hole of the sensor angle first, and then, adjust the fixing position by the sample
magazine employed in practice.
SUS CSB M3 8mm

Draw-out claw (#12)

Magazine rail (#104)

Magazine rail (#15)

Magazine rail (#103)

Sensor angle

Slide adjusting width

Magazine full detection sensor

(PM2-LF10-C1)

Fig. L178

2.5mm
-1102+ ,/.2

NE00040-00

104

Cap Screw Wrench

Assembly

(8) Assembly of magazine rails (#103, #104)

g)

Assembly of magazine full detection sensor

1)

Pass the piping tube and sensor cable into the wiring hole of main body frame (#1).

Sensor cable

Wiring hole

Sensor cable

Main body frame (#1)

Fig. L179

Unnecessary

-1102+ ,/.2

2)

Mount the base plate (#5) to the upper face of main body frame (#1), and fix it by five SUS
CSB M3 x 12mm and one SUS CSB M3 x 15mm. Then, make sure that the right side
face of base plate (#5), right side face of main body frame (#1), and right side face of
magazine rail are closely attached to each other and are flush with each other.

SUS CSB M3 15mm

Mount five SUS CSB M3 12mm on the base

Main body frame (#95)

Mount without any

Base plate (#5)

gap

Main body frame (#1)

Fig. L180

2.5mm
-1102+ ,/.2

105

Cap Screw Wrench

NE00040-00

Assembly

(9) Assembly of reference rail (#93)

(9) Assembly of reference rail (#93)

Fig. L181

Reference rail (#93)

+ .,-/*

Assemble the positioning pin being pressure-fit to reference rail (#93) to the side
face of spacer (#50) vertically by closely attaching it to the side face. Curved
mounting, if any, may cause an irregular operation when the magazine moves
vertically to cause the vertical drive motor to be overloaded.

a)

Assembly of magazine rail (#48)

Arrange the side face of magazine rail (#48) and the side face of reference rail (#93) to be
flush with each other by using a block gauge(option), and fix them by four SUS CSB M2.6x
6mm.

SUS CSB M2.6 6mm

Block gauge (option)

Reference rail (#93)
Be flush with each other.
Magazine rail (#48)

Block gauge (option)

Be flush with each other
Fig. L182

-1102+ ,/.2

NE00040-00

106

2mm
Cap Screw Wrench

option

Block gauge

Assembly

(9) Assembly of reference rail (#93)

b)

Assembly of magazine rail (#49)

Arrange the side face of magazine rail (#49) and the side face of reference rail (#93) to be
flush with each other by using a block gauge (option), and fix them by three SUS CSB M2.6x
6mm.

SUS CSB M2.6 6mm

Magazine rail (#49)

Reference rail (#93)

Block gauge (option)

Be flush with each other.

Fig. L183

-1102+ ,/.2

c)

2mm
Cap Screw Wrench

option

Block gauge

Assembly of frame detection sensor holder (#129)

Arrange the side face of frame detection sensor holder (#129) and the side face of reference
rail (#93) to be flush with each other by using a block gauge (option), and fix them by two
SUS CSB M3 x 12mm.

SUS CSB M3 12mm

Reference rail (#93)

Sensor holder (#129)

Be flush with each other.
Block gauge (option)

Fig. L184

2.5mm
-1102+ ,/.2

107

Cap Screw Wrench

option

Block gauge

NE00040-00

Assembly
d)

(9) Assembly of reference rail (#93)

Assembly of assembled reference rail (#93)

1)

Mount the assembled reference rail (#93) temporarily by two SUS CSB M5 x 8mm in such
a way as the positioning pin mounted on the rear side of the reference rail is closely
attached to the side face of spacer (#50).
SUS CSB M5 8mm

Reference rail (#93)

Positioning pin
Motor bracket
Positioning pin

Spacer (#50)

4mm

Fig. L185

2)

-1102+ ,/.2

Cap Screw Wrench

Make sure that the positioning pin on the rear face of assembled reference rail (#93) is
closely attached to the side face of spacer (#50), and fix the assembled reference rail by
two SUS CSB M5 x 8mm.

SUS CSB M5 8mm

Reference rail (#93)

Motor bracket

Positioning pin

Spacer (#50)

Positioning pin

Fig. L186

4mm
-1102+ ,/.2

NE00040-00

108

Cap Screw Wrench

Assembly

(10) Assembly of guide rail (#80)

(10) Assembly of guide rail (#80)

Fig. L187

Magazine rail

+ .,-/*

Assemble the guide rail (#80) vertically by closely attaching it to the stepped face
of linear guide (linear way).

Curved mounting, if any, may cause an irregular

operation when the magazine moves vertically to cause the vertical drive motor
to be overloaded.
a)

Assembly of magazine guide (#59)

After putting the magazine guide (#59) and guide rail (#101) on a surface plate, arrange the
side face of magazine guide (#59) and the side face of guide rail (#101) to be flush with each
other by using a block gauge (option), and fix them by four SUS CSB M2.6x 6mm.

SUS CSB M2.6 6mm

Guide rail (#101)

Block gauge (option)
Magazine guide (#59)
Fig. L188

-1102+ ,/.2

109

2mm
Cap Screw Wrench

option

Block gauge

NE00040-00

Assembly
b)

(10) Assembly of guide rail (#80)

Assembly of magazine guide (#48)

After putting the magazine guide (#48) and guide rail (#80) on a surface plate, arrange the
side face of magazine guide (#48) and the side face of guide rail (#80) to be flush with each
other by using a block gauge (option), and fix them by four SUS CSB M2.6x 6mm.

SUS CSB M2.6 6mm

Block gauge (option)

Guide rail (#80)

Magazine guide (#48)

Fig. L189

-1102+ ,/.2

c)

2mm
Cap Screw Wrench

option

Block gauge

Assembly of guide rail (#101)

1)

Fix the guide rail (#101) and guide rail (#80) to each other temporarily by three SUS CSB
M3 x 10 and three SUS CSB M3 x 10, and put them on a surface plate. Adjust the tops
of the guide rail (#101) and guide rail (#80) to be flush with each other by an optional
block gauge.

Block gauge (option)

Guide rail (#101)

Guide rail (#80)

Fig. L190

-1102+ ,/.2

NE00040-00

110

Option

Block gauge

Assembly

(10) Assembly of guide rail (#80)

2)

After making sure that the tops of both guide rails (#80) (#101) are flush with each other,
fix them by three SUS CSB M4 x 10mm and three SUS CSB M3 x 10mm.

SUS CSB M 4 10mm

SUS CSB M 3 10mm

Guide rail (#80)

Guide rail (#101)

Fig. L191

2.5mm
-1102+ ,/.2

d)

Cap Screw Wrench

3mm
Cap Screw Wrench

Assembly of guide rail (#80)

1)

Fix the guide rail (#80) to the linear guide (linear way) of female screw holder (#22) by
using four SUS CSB M4 x 8mm.

SUS CSB M4 8mm

Linear guide (linear way) of

female screw holder (#22)
Guide rail (#80)

Fig. L192

3mm
-1102+ ,/.2

111

Cap Screw Wrench

NE00040-00

Assembly
2)

(10) Assembly of guide rail (#80)

Fix the guide rail by four SUS CSB M4 x 8mm in such a way as its stepped face closely
attaches to the side face of linear guide (linear way).

SUS CSB M4 8mm

Guide rail (#80)

Be flush with each other

Linear guide (linear way)

Fig. L193

3mm
-1102+ ,/.2

e)

Cap Screw Wrench

Assembly of magazine pressure plate (#52)

1)

Loosen the hexagonal low nut M4 and adjust the gap between the magazine pressure
plate (#52) and the air cylinder to be 9mm under the contracted condition of the air
cylinder. After adjustment, fix the air cylinder to guide rail (#101) by two SUS CSB M3
x 30mm.

SUS CSB M 3 30mm

Rubber pad (#53)
Rubber pad (#53)
Magazine pressure plate (#52)
Hexagon low nut M4
Guide rail (#101)
Thin air cylinder
(CQSK16-W3016-5)

Fig. L194

2.5mm
-1102+ ,/.2

NE00040-00

112

Cap Screw Wrench

Assembly

(10) Assembly of guide rail (#80)

2)

After assembling the magazine pressure plate (#52), make sure that magazine pressure
plate (#52) does not interfere with the recess hole of guide rail (#101).

Make sure that no

interference occurs

Magazine pressure plate (#52)

Guide rail (#101)

Guide rail (#80)

Fig. L195

Unnecessary

-1102+ ,/.2

113

NE00040-00

Assembly

(11) Assembly of lateral female screw and drive unit

(11) Assembly of lateral female screw and drive unit

Fig. L196

Lateral female screw

When turning the female screw (#29) for adjusting female screw (#30), it must

+ .,-/*

rotate smooth without any play in screw support (#73).

If the linear guide (linear

way) is not assembled in parallel, it affects open/close operation and magazine

up-down operation.
a)

Assembly of linear guide (linear way)

1)

Mount the linear guide (linear way) to screw support (#73) temporarily by four SUS CSB
M3 x 10mm. Adjust it in such a way as the size from its upper side to the lower side of
screw support (#73) becomes 20.50.01mm.

SUS CSB M3 10mm

Screw support (#73)

Measuring point A

Measuring point B
Linear guide

20.50.01mm

(linear way : LWL12C1R120BEA87)

Fig. L197

2.5mm
-1102+ ,/.2

NE00040-00

114

Cap Screw Wrench

Assembly

(11) Assembly of lateral female screw and drive unit

2)

Perform adjustment so that a measuring error is within 20m at measuring points A, B

and fix the linear guide by four SUS CSB M3 x 10mm.

SUS CSB M3 10mm

Measuring point B
Dial indicator
Screw support (#73)
Measuring point A
Fig. L198

2.5mm
-1102+ ,/.2

b)

Cap Screw Wrench

Dial indicator

Assembly of female screw (#30)

Mount female screw (#30) to screw support (#73) temporarily by three SUS CSB M3 x
12mm.

SUS CSB M3 12mm

Screw support (#73)

Female screw (#30)

Fig. L199

2.5mm
-1102+ ,/.2

115

Cap Screw Wrench

NE00040-00

Assembly
c)

(11) Assembly of lateral female screw and drive unit

Assembly of L type beam (#71)

1)

Put the L type beam (#71) and screw support (#73) on a surface plate in such a way as
their contact faces to the surface plate are flush with each other, and then, fix them by
four SUS CSB M3 x 10mm.

SUS CSB M3 10mm

Screw support (#73)

Fig. L200
L type beam (#71)

2.5mm
-1102+ ,/.2

2)

Cap Screw Wrench

Make sure that the rear faces of L-type beam (#71) and screw support (#73) being
assembled on the surface plate are flush with each other.

Rear face of screw support

(#73)
Rear face of L type beam
(#71)
Fig. L201

Unnecessary

-1102+ ,/.2

NE00040-00

116

Assembly

(11) Assembly of lateral female screw and drive unit

d)

Assembly of sensor flag (#33)

Mount the sensor flag (#33) to the screw support (#73) in such a way as it is parallel to the
linear rail and fix it by two SUS CSB M3 x 5mm.

SUS CSB M3 5mm

Female screw (#30)

Screw support (#73)
Sensor flag (#33)
Adjust to be parallel

Linear rail

Fig. L202

2.5mm
-1102+ ,/.2

e)

Cap Screw Wrench

Assembly of screw support (#73)

Mount the screw support (#73) from the rear side of guide rail (#80) in such way as their
right side faces are flush with each other, and then, fix the screw support by two SUS CSB
M4 x 12mm.
SUS CSB M4 12mm

L-type beam (#71)

Screw support (#73)

Right side faces shall be
flush with each other

Guide rail (#80)

Fig. L203

3mm
-1102+ ,/.2

117

Cap Screw Wrench

NE00040-00

Assembly
f)

(11) Assembly of lateral female screw and drive unit

Adjustment of female screw (#30)

1)

Adjust the female screw (#30) by turning the drive pulley manually to ensure smooth
operation without any play of L type beam (#71) and screw support (#73).

Screw support (#73)

L-type beam (#71)

Fig. L204

Unnecessary

-1102+ ,/.2

2)

After adjustment, fix SUS CSB M3 x 12mm that have been fastened temporarily in b)
Assembly of female screw (#30).

SUS CSB M3 12mm

Female screw (#30)

Fig. L205

2.5mm
-1102+ ,/.2

NE00040-00

118

Cap Screw Wrench

Assembly

(11) Assembly of lateral female screw and drive unit

g)

Assembly of guide beam (#35) and LM shaft

1)

Mount the left L-type beam (#35) to the left side face of screw support (#70) temporarily
by four SUS CSB M3 x 10mm.
SUS CSB M3 10mm

[Right side face of machine]

Right guide beam (#35)

[Front face of machine]

Left guide beam (#35)

[Rear face of machine]

[Left side face of machine]

Fig. L206

2.5mm
-1102+ ,/.2

2)

Cap Screw Wrench

After moving the L type beam (#71) to the left end side, pass the LM shaft through the
hole of left guide beam (#35) and the linear bush of L type beam (#71). Then, fix the left
guide beam (#35) by four temporarily fixed SUS CSB M3 x 10mm. The left side serves as
the reference.
SUS CSB M3 10mm

[Right side face of machine]

L type beam (#71)

Linear bush

[Front face of machine]

Right guide beam (#35)

LM shaft
[Rear face of machine]

[Left side face of machine]

Fig. L207

2.5mm
-1102+ ,/.2

119

Cap Screw Wrench

NE00040-00

Assembly
3)

(11) Assembly of lateral female screw and drive unit

Fix the left guide beam (#35) and screw support (#70) in such a way as the side face of this
side of left guide beam (#35) is flush with the side face of this side of screw support (#70).

LM shaft

Left guide beam (#35)

Screw support (#70)

Align to be flush with

each other

Fig. L208

2.5mm
-1102+ ,/.2

4)

Cap Screw Wrench

Pass the right guide beam (#35) through the LM guide, and fix it to the right side face of
screw support (#70) temporarily by four SUS CSB M4 x 10mm. After adjusting the
screw support so that it moves laterally smooth, fix the temporarily fixed SUS CSB M3 x
10mm.
SUS CSB M3 10mm

[Right side face of machine]

Right guide beam (#35)
Screw support (#73)

Screw support (#70)

[Front face of machine]

[Rear face of machine]

Fig. L209
[Left side face of machine]

2.5mm
-1102+ ,/.2

NE00040-00

120

Cap Screw Wrench

Assembly

(11) Assembly of lateral female screw and drive unit

5)

Fix one LM shaft by one HSB M3 x 10mm each on the upper face of the right and left
guide beams (#35).

HSB M3 10mm

LM shaft

Left guide beam (#35)

Screw support (#70)

Fig. L210

1.5mm
-1102+ ,/.2

h)

Cap Screw Wrench

Origin adjustment of longitudinal drive unit

1)

Fix the sensor holder (#43) to bearing unit (#115) temporarily by two SUS CSB M3 x
8mm.

SUS CSB M3 8mm

Photo sensor
Bearing unit (#115)

(PM-K24)

Sensor folder (#43)

Fig. L211

2.5mm
-1102+ ,/.2

121

Cap Screw Wrench

NE00040-00

Assembly
2)

(11) Assembly of lateral female screw and drive unit

Position the guide rail (#80) by using the positioning jig (J733).

Drive motor
Set the side face of
magazine (#59) by
Guide rail (#80)

rotating the drive

motor to the position
where it touches the

Jig (J733)

jig (J733) without

any gap.

Fig. L212
Jig J733

-1102+ ,/.2

3)

Positioning jig

Set the photo sensor and sensor flag (#33) to the position where the LED turns off within
0.5mm from the ON-OFF boundary point of LED. Position the sensor holder (#43) and
fix it by two temporarily fastened SUS CSB M3 x 8mm.

Sensor flag (#33)

Photo sensor
(PK-K24)

Fig. L213

2.5mm
-1102+ ,/.2

NE00040-00

122

Cap Screw Wrench

Assembly

(12) Assembly of guide rail on this side

(12) Assembly of guide rail on this side

Fig. L214

Guide rail on this side

+ .,-/*

Mount the assembled guide rail on this side to be perpendicular to the guide
beam (#69) and Ltype beam (#71).

If it is mounted curvedly, the hold pressure

changes according to the vertical position when the magazine has been held to
cause the magazine to be inclined.
a)

Assembly of guide beam (#40), guide rails (#54, 55), and spacer (#58)
Assemble the guide beam (#40), guide rails (#54, 55), and spacer (#58) temporarily on a
surface plate in such a way as their bottom faces are flush with each other, and fix them by
two chrome-plated hexagon socket head button bolts (screws) M4 x 16mm.

Chrome-plated hexagon socket head button bolt (screw) M4 16mm

Guide beam (#40)

Spacer (#58)
Guide rail (#54.55)

Fig. L215

2.5mm
-1102+ ,/.2

123

Cap Screw Wrench

NE00040-00

Assembly
b)

(12) Assembly of guide rail on this side

Assembly of guide rail on this side

1)

Assemble the guide beam (#40) and guide beam (#69) temporarily on a surface plate in
such a way as their bottom faces are flush with each other, and fix them by three
chrome-plated hexagon socket head button bolts (screws) M4 x 10mm.

Chrome-plated hexagon socket head button bolts (screws) M4 10mm

Guide beam (#69)

Guide beam (#40)

Block gauge (option)

Fig. L216

2.5mm
-1102+ ,/.2

2)

Cap Screw Wrench

option

Block gauge

Set the guide beam (#40) to be perpendicular to the guide rail (#101) by using a square,
and fix it by three chrome-plated hexagon socket head button bolts (screws) M4 x 10mm.

Chrome-plated hexagon socket head button bolts (screws) M4 10mm

Guide beam (#40)

L type beam (#71)

Square (Square ruler)

Guide rail (#101)

Fig. L217

2.5mm
-1102+ ,/.2

NE00040-00

124

Cap Screw Wrench

Square

Assembly

(13) Origin adjustment of longitudinal drive unit

(13) Origin adjustment of longitudinal drive unit

Fig. L218

Photo sensor adjusting section

+ .,-/*

Position the sensor correctly by using the adjusting jigs (J535, J734).

If the

sensor position is not adjusted correctly, an error occurs in size data when data
have been input to the machine.

a)

Origin adjustment of female screw holder (#22 Rear rail drive side).
Adjust the gap between the main body frame (#95) and each rail to be 30.05mm by
adjusting jig (J535).

Position the sensor dog (#56 Light shielding plate) mounted on the

female screw holder (#22) in such a way as the LED turns off within 0.5mm from the
ON-OFF boundary point of LED.
SUS CSB M3 8mm

Sensor dog (#56)

Innermost rail sensor

Fig. L219
Jig J535

2.5mm
-1102+ ,/.2

125

Cap Screw Wrench

adjusting jig

NE00040-00

Assembly
b)

(13) Origin adjustment of longitudinal drive unit

Origin adjustment of screw support (#70 front rail drive side)

1)

Adjust the space of the front and rear rails to be 970.05mm by using the adjusting jig
(J734) referring to the origin position of the female screw holder (#22) as the reference.
Position the sensor dog (#56 Light shielding plate) mounted on the screw stay (#70) so
that the LED turns off within 0.5mm from the ON-OFF boundary point of LED.

SUS CSB M3 8mm

Sensor dog (#56)

Rail sensor on this side

Fig. L220
Jig J734

2.5mm
-1102+ ,/.2

2)

Cap Screw Wrench

adjusting jig

Innermost rail origin condition

Position the sensor dog (#56 light shielding plate) by inserting the adjusting jig (J535)
between the main body frame (#95) and reference rail (#93).

Reference rail (#93)

Main body frame (#95)

Jig (J535)

Jig (J535) is positioned laterally for

description. However, it is used
longitudinally in practice.
Fig. L221

Jig J535

2.5mm
-1102+ ,/.2

NE00040-00

126

Cap Screw Wrench

adjusting jig

Assembly

(13) Origin adjustment of longitudinal drive unit

Photo sensor

LED turns off when the photo sensor dog (#56 Light
shielding plate) interrupts the photo sensor beam.

Sensor dog
(#56 Light shielding plate)

Female screw holder (#22)

Fig. L222

3)

Origin condition of the rail on this side

Position the sensor dog (#56 light shielding plate) by inserting the adjusting jig (J734)
between the guide rails (#55, #80).

Guide rail (#80)

Guide rail (#55)

Jig (J734)

Fig. L223

Jig J734

2.5mm
-1102+ ,/.2

127

Cap Screw Wrench

adjusting jig

NE00040-00

Assembly

(13) Origin adjustment of longitudinal drive unit

Screw support (#70)

Sensor dog
(#56 Light shielding plate)
Photo sensor

LED turns off when the photo sensor dog (#56 Light
shielding plate) interrupts the photo sensor beam.

NE00040-00

128

Fig. L224

Assembly

(14) Assembly and origin adjustment of vertical move unit shaft

(14) Assembly and origin adjustment of vertical move unit shaft

Fig. L225

Vertical drive shaft

+ .,-/*

Adjust the sensor position to the specified size by the adjusting jig.

If this size is

not adjusted to the specified size, an error occurs in size data when data have
been input to the machine.

After adjusting the pusher height, fix the arm

horizontally.
a)

Assembly of shafts (#14)

Fix two shafts (#14) to shaft holder (#13) by one SUS USB M4 x 8mm each. Make sure
that the shafts (#14) are closely attached to the bottom face

Fig. L226

3mm
-1102+ ,/.2

129

Cap Screw Wrench

NE00040-00

Assembly
b)

(14) Assembly and origin adjustment of vertical move unit shaft

Origin adjustment of shaft holder (#13)

1)

Position the photo sensor center to 92.5mm from the bottom face of main body frame (#1).

Scale (ruler)
92.5mm

Photo sensor

Fig. L227

-1102+ ,/.2

2)

Ruler

Adjust the height from the upper face of shaft (#14) to the upper face of magazine rail to
5.5mm by turning the motor handle manually.

Motor handle

Fig. L228

-1102+ ,/.2

NE00040-00

130

Ruler

Assembly

(14) Assembly and origin adjustment of vertical move unit shaft

Scale (ruler)

5.5mm

Shaft (#14)

Magazine rail (#104)

Fig. L229

-1102+ ,/.2

3)

Ruler

Fix the sensor flag (#42) at the position where the sensor LED changes from ON to OFF
by using two chrome-plated hexagon socket head button bolts (screws) M3 x 8mm.

Chrome-plated hexagon socket head button bolts (screws) M3 8mm

Sensor flag (#42)

Photo sensor

Fig. L230

2mm
-1102+ ,/.2

131

Cap Screw Wrench

NE00040-00

Assembly
4)

(14) Assembly and origin adjustment of vertical move unit shaft

Make sure that a gap exists between shaft (#14) and reference rail (#93) so as not to touch
each other when moving the shaft holder up and down.

Reference rail (#93)

Make sure that a gap exists

Shaft holder

to keep free of being

rubbed each other
Shaft (#14)

Fig. L231

Unnecessary

-1102+ ,/.2

c)

Positioning of pusher arm

1)

Adjust the pusher arm by turning the motor handle manually to position the upper face of
shaft (#14) to 300mm from the bottom face of main body frame (#1). The pusher arm tip
is 2mm in height when the pusher adapter is attached or 1mm in height when the pusher
adapter is not attached.

Motor handle
Pusher piece

Pusher arm

2mm

Shaft (#14)
Fig. L232

-1102+ ,/.2

NE00040-00

132

Ruler

Assembly

(14) Assembly and origin adjustment of vertical move unit shaft

2)

Place the pusher arm to be close to shaft (#14) and adjust the position of the upper face at
the tip of the pusher arm to the upper face of shaft (#14) by two SUS CSB M3 x 18mm.

SUS CSB M3 18mm

Fig. L233

2.5mm
-1102+ ,/.2

d)

Cap Screw Wrench

Ruler

Origin position adjustment of pusher arm

1)

Adjust the width by jig (J733) when guide rail (#80) is positioned at the origin.

Magazine guide (#59)

Jig (J733)

Guide rail (#80)

Fig. L234

Jig J733

-1102+ ,/.2

133

Positioning jig

NE00040-00

Assembly
2)

(14) Assembly and origin adjustment of vertical move unit shaft

Adjust the distance from the surface of magazine guide (#59) to the pusher adapter at the
pusher tip to 6.5mm and the feed quantity outside the pusher arm to 3.5mm by on SUS
CSB M3 x 6mm.

SUS CSB M3 6mm

Arm holder (#7)

Magazine guide (#59)

Arm holder (#15)

3.5mm

6.5mm
Fig. L235

2.5mm
-1102+ ,/.2

3)

Cap Screw Wrench

Ruler

When positioning has been completed, adjust the frame pusher sensor position by two
SUS CSB M3 x 8mm which fix the sensor bracket (#43). Adjust the position of the frame
pusher sensor mounted to the sensor bracket (#43) in such a way as the LED turns off
within 0.5mm from the ON-Off boundary point of LED.

Frame pusher sensor

Sensor bracket (#43)

Arm holder (#7)

SUS CSB M3 8mm

3.5mm

6.5mm
Fig. L236

2.5mm
-1102+ ,/.2

NE00040-00

134

Cap Screw Wrench

Ruler

Assembly

(14) Assembly and origin adjustment of vertical move unit shaft

e)

Adjustment of overload detection sensor

1) After adjusting the origin position of the pusher arm, adjust the overload detection sensor.
Two LED of the overload sensor light green and red when the pusher arm is not loaded.

Overload detection sensor

(Reflection type sensor : FX-14A)

LED red lamp

LED green lamp

Fig. L237

Unnecessary

-1102+ ,/.2

2)

Move the pusher arm leftward by 1mm by applying a load to the pusher arm, and adjust
the position of the sensor dog in such a way as the red LED of the load detection sensor
goes out and the green LED only lights. After this adjustment, fix the overload detection
sensor by two cross recessed pan head screws M2 x 3mm.

Cross recessed pan head screw M2 3mm

Overload detection sensor

(Reflection type sensor : FX-14A)

Sensor dog
Green LED lights
Fig. L238

-1102+ ,/.2

135

()
Driver

NE00040-00

Assembly

(15) Assembly of magazine guide and control mounting base (#81)

(15) Assembly of magazine guide and control mounting base (#81)

Fig. L239

Magazine guide and control mounting base (#81)

+ .,-/*
a)

Setting of DIP switches of the motor drive unit differs between loader and
unloader.

Wrong setting, if any, causes an operation failure.

Assembly of magazine guide (#130)

Controller mounting base (#81)

Right strut (#83)

SUS CSB M3 8mm

1) Mounting of magazine guide

Magazine guide (#130)

Magazine rail (#104)
Fig. L240

NE00040-00

136

Assembly

(15) Assembly of magazine guide and control mounting base (#81)

1)

Fix the magazine guide (#130) to magazine rail (#104) by two SUS CSB M3 x 8mm.

SUS CSB M3 8mm

Magazine rail (#104)

Fig. L241

2.5mm
-1102+ ,/.2

2)

Cap Screw Wrench

Fix the magazine guide (#130) to the reinforcement plate (#131) mounted to the main
body frame (#95) from the rear face by using one SUS hexagon socket head countersunk
bolt (screw) M3 x 4mm.

SUS hexagon socket head countersunk bolt (screw) M3 4mm

Main body frame (#95)

Reinforcement plate (#131)

Fig. L242

2mm
-1102+ ,/.2

137

Cap Screw Wrench

NE00040-00

Assembly
b)

(15) Assembly of magazine guide and control mounting base (#81)

Setting of DIP switches of motor drive unit (MDU-95)

1)

Remove the cover by removing four cross recessed truss small screws M3 x 6mm of motor
drive unit (MDU-95).

Cross recessed truss small screw M3 6mm

Motor drive unit

(MDU-95)
Fig. L243

-1102+ ,/.2

2)

()
Driver

Set DIP switches SW-1, SW-3, SW-4, Sw-5 mounted to the internal PC board (UCP-03) of
the motor drive unit (board MDU-95).

Fig. L244
Internal PC board (UCP-03)

Unnecessary

-1102+ ,/.2

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138

Assembly

(15) Assembly of magazine guide and control mounting base (#81)

3)

Positions of DIP switches SW-1, SW-3, SW-4, and SW-5 of internal PC board (UCP-03).

Fig. L245

Unnecessary

-1102+ ,/.2

4)

Set DIP switches SW-1, SW-3, SW-4, and SW-5 on the loader side. Select the switch
lever in the arrow direction.

Fig. L246

Unnecessary

-1102+ ,/.2

139

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Assembly
5)

(15) Assembly of magazine guide and control mounting base (#81)

Set DIP switches SW-1, SW-3, SW-4, and SW-5 on the unloader side. Select the switch
lever in the arrow direction. Be careful with this setting since the red switches SW-3,
SW-5 are different from those on the loader side.

Fig. L247

Unnecessary

-1102+ ,/.2

c)

Mounting of controller mounting base (#81)

1)

Fix the right strut (#83) and left strut (#84) to main body frame (#67) by two SUS CSB M3
x 6mm respectively.

SUS CSB M3 6mm

Left strut (#84)

Right strut (#83)

Fig. L248

2.5mm
-1102+ ,/.2

NE00040-00

140

Cap Screw Wrench

Assembly

(15) Assembly of magazine guide and control mounting base (#81)

2)

Fix the controller mounting base (#81) to right strut (#83) and left strut (#84) by two SU
CSB M3 x 6mm, respectively, or, 4 bolts in total.

SUS CSB M3 6mm

Controller mounting base

(#81)

Fig. L249

2.5mm
-1102+ ,/.2

d)

Cap Screw Wrench

Mounting of motor drive unit to stacker unit

1)

Fix two mounting plates (#134) to the motor drive unit by two SUS CSB M3 x 6mm
respectively, or, 4 bolts in total.

SUS CSB M3 6mm

Mounting plate (#134)

Mounting plate (#134)

Left strut (#84)

Right strut (#83)

Fig. L250

2.5mm
-1102+ ,/.2

141

Cap Screw Wrench

NE00040-00

Assembly
2)

(15) Assembly of magazine guide and control mounting base (#81)

Fix two mounting plates (#134) mounted to the motor drive unit to the right strut (#83)
and left strut (#84) by two SUS CSB M3 x 6mm respectively, or, 4 bolts in total.

SUS CSB M3 6mm

Mounting plate (#134)

Mounting plate (#134)

Right strut (#84)

Right strut (#83)

Fig. L251

2.5mm
-1102+ ,/.2

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142

Cap Screw Wrench

Assembly

(16) Sensitivity adjustment of frame detection and magazine detection sensors

(16) Sensitivity adjustment of frame detection and magazine detection sensors

Fig. L252

Sensor sensitivity adjustment unit

+ .,-/*
a)

If the sensor sensitivity is not adjusted correctly, an error occurs frequently to

cause an auto run failure, and also it causes the damage of sample frame.

Assembly of frame detection sensor head

1)

Adjust the height of the frame detection sensor head to be 36mm from the reflection plane
of reflection plate (#127) by one sensor fixing SUS HSB M2.6 x 5mm.

SUS HSB M2.6 5mm

Frame detection sensor head

Magazine detection sensor head

Reflection plate (#127)

Fig. L253

1.27mm

-1102+ ,/.2

143

Cap Screw Wrench

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Assembly
2)

(16) Sensitivity adjustment of frame detection and magazine detection sensors

Mounting dimensions of frame detection sensor

SUS HSB M2.6 5mm

Sensor holder (#129)

Frame detection sensor head
(Fiber : QFB0164)

36mm

Reflection plate (#127)

Fig. L254

1.27mm

-1102+ ,/.2

b)

Cap Screw Wrench

Assembly of magazine detection sensor head

1)

Adjust the protrusion width of the magazine detection sensor to be 0.5mm inside from the
surface of magazine guide (#48) by using one SUS HSB M3 x 10mm for fixing the sensor
of reference rail (#93).

SUS HSB M3 10mm

Frame detection sensor head

Fig. L255

1.5mm
-1102+ ,/.2

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144

Cap Screw Wrench

(16) Sensitivity adjustment of frame detection and magazine detection sensors

2)

Assembly

Mounting dimensions of frame detection sensor

SUS HSB M3 10mm

Magazine detection sensor guide

0.5mm

(Rear face)

(Fiber : FU-42)

Magazine guide (#48)

Reference rail (#93)

Fig. L256

1.5mm
-1102+ ,/.2

c)

Cap Screw Wrench

Frame detection sensitivity adjustment

1)

After assembling the loader and unloader to the machine, adjust the frame detection
sensitivity on the monitor screen. Left-click the menu tool, and then, click input check
(I). Click the loader after the input check screen has been displayed.

Fig. L257

Unnecessary

-1102+ ,/.2

145

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Assembly
2)

(16) Sensitivity adjustment of frame detection and magazine detection sensors

Check the CRQ11 frame detection sensor display position of the rotor list, and adjust the
frame detection sensitivity so that the lighting display of the monitor changes from
[black] to [yellow] when the sensor was interrupted by the frame.

Fig. L258

Unnecessary

-1102+ ,/.2

Magazine

Frame detection sensor head

(Fiber : QFB0164)

Frame

Fig. L259

Condition where the sensor was interrupted by the frame

Unnecessary

-1102+ ,/.2

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146

Assembly

(16) Sensitivity adjustment of frame detection and magazine detection sensors

3)

Sensitivity adjusting procedure

*

Change the mode selector switch of the sensor amplifier from RUN to SET.

Move the frame from the magazine to the sensor position and press the center of the
jog switch of the sensor amplifier once.

Return the frame to the magazine, press the center of the jog switch of the sensor
amplifier once and then, return the mode selector switch from SET to RUN.

Make sure that when the sensor is interrupted by the frame, the [green] and [orange]
lamps of the sensor amplifier light and [yellow] lamp lights on the monitor screen.

Make sure that when the sensor is not interrupted by the frame, the [green] lamp of
the sensor amplifier lights and also [black] lights on the monitor screen.

Operation indicator lamp (orange)

Stability indicator lamp (green)
Indicator lamp (green)

Jog switch
Mode selector switch

Fig. L260
Amplifier for frame detection sensor (Sanx FX-A1)
Unnecessary

-1102+ ,/.2

d)

Magazine detection sensitivity adjustment

1)

Set the magazine under the input check mode condition.

Magazine

Fig. L261

Unnecessary

-1102+ ,/.2

147

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Assembly
2)

(16) Sensitivity adjustment of frame detection and magazine detection sensors

Find the boundary point where the sensor LED changes from lighting to extinction by
turning the control knob of sensor amplifier (FS-14). Set the control knob to the lighting
position from the boundary point.

After adjustment, make sure that the monitor

indicator lamp of the sensor amplifier (FS-14) lights yellow when the sensor detects the
magazine, and it lights black when the magazine is absent to be not detected.

Control knob

Sensor amplifier
(Keyence FS-14)

Fig. L262

-1102+ ,/.2

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148

()
Driver

Assembly

(17) Connection and fixing of wiring cables

(17) Connection and fixing of wiring cables

Fig. L263

Wiring cable connection part

+ .,-/*

Connect the connector having the same number of wiring cable to the connector
number being indicated on the board (MDP-88) of motor drive unit (MDU-95).

If

the board side number does not coincide with the connector number, the
machine does not operate normally, and also, the machine may be broken
depending upon cases.
a)

Cable connector connection

1)

Connect the connector having the same number of wiring cable to the connector number
being indicated on the board (MDP-88) of motor drive unit (MDU-95).

Board (MDP-88) of motor drive unit (MDU-95)

PJ25

Connector number of wiring cable

PJ1

PJ25

Connector number of wiring cable

PJ1

Fig. L264

Unnecessary

-1102+ ,/.2

149

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Assembly

(17) Connection and fixing of wiring cables

Fig. L265
Unnecessary

-1102+ ,/.2

b)

Fixing of wiring cable

1)

Fix the wiring cable to the machine by coating clips.

Coating clip
Coating clip

Fig. L266

-1102+ ,/.2

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150

()
Driver

Assembly

(17) Connection and fixing of wiring cables

2)

Fix the wiring cable to the machine by cable holder.

Cable holder

Cable holder
Cable holder
Fig. L267

-1102+ ,/.2

3)

()
Driver

Fix the wiring cable by cable tie

Cable tie

Cable tie
Cable tie

Cable tie

Fig. L268

-1102+ ,/.2

151

NE00040-00

Assembly
4)

(17) Connection and fixing of wiring cables

Fix the wiring cable to the machine by Cable tie holder.

Cable tie holder

Fig. L269

-1102+ ,/.2

NE00040-00

152

()
Driver

Mounting

(D)-1 Mounting of loader unit

(D) Mounting method

(D)-1 Mounting of loader unit
Mount the assembled loader unit to the main body of wire bonder UTC-1000.

For

mounting the loader unit, reverse its dismounting procedure basically.

1)

Fix the loader unit to the wire bonder main body.

Put the loader unit to attach it to the innermost on the right side. Attach it securely to
the positioning plate and fix it by four CSB M8 x 25mm. After fixing, apply screw lock.

Positioning plate

Positioning plate

Fig. L270

6mm
-1102+ ,/.2

Cap Screw Wrench

-1102+ ,/.2

Cap Screw Wrench

Positioning plate

Fig. L271

6mm

153

NE00040-00

Mounting

(D)-1 Mounting of loader unit

Positioning plate

Fig. L272

6mm
-1102+ ,/.2

Cap Screw Wrench

2)

Fix the unit by one unit fixing CSB M5 x 12mm. After fixing, apply screw lock.

3)

Mount the grounding wire, unit bundled wires (3 cables), and piping tube. After fixing,
apply screw lock.

4)

Mount the unit cover, pusher cover, machine side cover, and front left cover . Now, the
mounting work ends.

4mm
-1102+ ,/.2

NE00040-00

154

Cap Screw Wrench

Mounting

(D)-2 Mounting of unloader unit

(D)-2 Mounting of unloader unit

Mount the assembled unloader unit to the main body of wire bonder UCT-1000.

For

mounting the unloader unit, reverse its dismounting procedure basically.

1)

Fix the unloader unit to the wire bonder main body. Put the unloader unit to attach it to
the innermost on the right side. Attach it securely to the positioning plate and fix it by
four CSB M8 x 25mm. After fixing, apply screw lock.

Positioning plate

Positioning plate

Fig. L273

6mm
-1102+ ,/.2

Cap Screw Wrench

-1102+ ,/.2

Cap Screw Wrench

Positioning plate

Fig. L274

6mm

155

NE00040-00

Mounting

(D)-2 Mounting of unloader unit

Positioning plate

Fig. L275

6mm
-1102+ ,/.2

Cap Screw Wrench

2)

Fix the unit by one unit fixing CSB M5 x 12mm. After fixing, apply screw lock.

3)

Mount the grounding wire, unit bundled wires (3 cables), and piping tube. After fixing,
apply screw lock.

4)

Mount the unit cover, pusher cover, machine side cover, and front left cover. Now, the
mounting work ends.

4mm
-1102+ ,/.2

NE00040-00

156

Cap Screw Wrench

Adjustment
3.

Elevator magazine receiver adjustment

Change the magazine mounting position of stacker elevator according to the lateral width of
magazine, referring to Shaft mounting position selection table.

Magazine

Lateral width of magazine (mm)

Fig. L276

Shaft mounting position selection table

Lateral width
Hole position

(mm)

157

NE00040-00

Adjustment

Indexer

Shaft

Fig. L277

Loader

Indexer

Shaft

Fig. L278

Unloader

NE00040-00

158

Chapter 2 Disassembly and adjustment of each

unit

2-5

Overall adjustment

1. Origin correction value setting ............................................................................................160

(A) Contents of origin correction value setting (guidance setting)......................................160
(B) Setting method .............................................................................................................160
2. Air pressure adjustment......................................................................................................198
(A) Air feed .........................................................................................................................198
(B) Vacuum line connection ...............................................................................................198
(C) Piping and piping parts .................................................................................................199

159

NE00040-00

2-5
1.

Overall adjustment
Origin correction value setting

(A) Contents of origin correction value setting (guidance setting)

Origin correction value setting is done to adjust the loader, indexer, and unloader origin positions
being adjusted individually by using jigs, and input offset values to keep the origin positions
constant every machine to be able to share indexer data.
Since these origin correction values are set at the delivery time from factory, this setting is not
necessary any more normally. However, they must be set again without fail when the loader,
indexer, and unloader have been disassembled and adjusted.

(When each unit has been

dismounted, this setting is not necessary any more, because each unit is provided with a mounting
guide.)

Caution

Turn off the main heater, pre heater, and after-heater without fail before

Unnecessary

-1102+ ,/.2

starting adjustment.
(B) Setting method
(1) Click [Machine management]- [Machine specific ] [Indexer adjustment]

Fig. S001

Unnecessary

-1102+ ,/.2

NE00040-00

160

(2) [Machine management]- [Machine specific] [Indexer Adjustment]

Indexer adjustment data (offset value of each motor) are displayed. Start setting by clicking
indexer adjustment [origin correction value] setting wizard.

Fig. S002

Unnecessary

-1102+ ,/.2

(3) Indexer adjustment (1/19)

Remove magazines if any, from the loader and unloader. Click [Next], and all motors of the
loader, indexer, and unloader move to the origin.

Fig. S003

Unnecessary

-1102+ ,/.2

161

NE00040-00

(4) Indexer adjustment (2/19)

Remove parts unnecessary for indexer adjustment and mount the jig.

Fig. S004

Unnecessary

-1102+ ,/.2

Parts to be removed from the indexer

Index pincher cover (indexer upper face cover)

(A)

Load clamper

(B)

Paddle adapter

(C)

Arm block, L, R (left and right)

(D)

Frame guide and other optional units (Units mounted on the indexer rail)
When the 2-body type heat block is used, the heat spacer of UTC-300, 400 series heat adapter
sharing type is used. UTC-1000 exclusive heat spacer is replaced.

Remove (D)

Remove (D)

Remove (B)

Remove (C)
Remove (A)

Fig.S005

Before removal

Unnecessary

-1102+ ,/.2

NE00040-00

162

Heat spacer

After removal

Fig. S006

Unnecessary

-1102+ ,/.2

Displacement of loader and unloader part

Displace the magazine receiver shaft to the (2) position.

Loader

Unloader

Fig. S007

Unnecessary

-1102+ ,/.2

163

NE00040-00

Mounting of jig
Mount jig J652 to the heat spacer.

J653
J652
Fig. S008

-1102+ ,/.2

J652

Jig J653

Jig J652

Parallelism
adjusting plate

Parallelism
adjusting shoe

Fix the heat

adapter retainer

Fig. S009

Jig J652

-1102+ ,/.2

NE00040-00

164

Parallelism
adjusting shoe

Mount jig J653 to jig J652 temporarily by two SUS CSB M4 x 8mm.

SUS CSB M4 8mm together with flat washers

J653

Fig. S010

3mm
-1102+ ,/.2

Cap Screw Wrench

Jig J653

Jig J652

Parallelism
adjusting plate

Parallelism
adjusting shoe

After mounting the jig, click [Next], and the front rail moves from the origin to the adjusting
position.

Paddle adapter retainer

J653

J652

Heat spacer
Fig. S011

-1102+ ,/.2

165

Jig J653

Jig J652

Parallelism
adjusting plate

Parallelism
adjusting shoe

NE00040-00

(5) Indexer adjustment (3/19)

Front rail adjustment

Moves to the innermost every 0.1mm

Moves to the innermost every 0.01mm

OP

Moves toward this side every 0.01mm

Moves toward this side every 0.1mm

Shift Moves to the setting position

Set

Origin return button

Memory button

Fig. S012

Unnecessary

-1102+ ,/.2

Mounting of jig J653

Mount jig J653 in parallel with the front rail.
For adjusting the parallelism, move the front rail position by move button until no gap exists
between the front rail and jig J653, and fix the jig.
Dont apply the rail to the jig excessively, otherwise a motor miss pulse occurs to cause a setting
failure. When the rail was pressed against the jig, click [OP] button to return the rail to the
origin, and perform setting again.
Fix jig J653 by fastening two SUS CSB M4 x 8mm with flat washers after bringing the entire jig
toward the unloader.

Jig J653

3mm
-1102+ ,/.2

NE00040-00

166

Cap Screw Wrench

Parallelism
adjusting plate

Adjustment of front rail position

Adjust the gap between jig J653 and the front rail by using gap gauges 0.06mm and 0.03.
Adjust the front rail by the move button to such an extent as the 0.06mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between the front rail and jig J653,
and the gap is within a range of 0.04 ~ 0.05mm. (Check the gap at two right and left positions)
(The screen indicates to mount the jig after gap adjustment, but fix the jig before adjusting the
gap.)

J653
Gap check position

Gap check position

Front rail
Fig. S013

Jig J653

-1102+ ,/.2

t=0.03mm
Gap gauge

Parallelism
adjusting plate

t=0.06mm
Gap gauge

After positioning the front rail, click [Set] button, and the front rail offset quantity is stored into
memory.
By clicking [Next], the rear rail moves from the origin to the adjusting position.

Unnecessary

-1102+ ,/.2

167

NE00040-00

(6) Indexer adjustment (4/19)

Rear rail adjustment

Fig. S014

Unnecessary

-1102+ ,/.2

Adjustment of rear rail position

Adjust the gap between jig J653 and the rear rail by using gap gauges 0.06mm and 0.03.
Adjust the rear rail by the move button to such an extent as the 0.06mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between the front rail and jig J653,
and the gap is within a range of 0.04 ~ 0.05mm. (Check the gap at two right and left positions)
It is possible that the gaps of the rear rail are not equal to each other on the right and left sides
due to a mounting failure of the jig or a parallelism failure of the rail. In such a case, perform
adjustment with a narrower gap.

Rear rail
Gap check position

Gap check position

J653
Fig. S015

Jig J653

-1102+ ,/.2

NE00040-00

168

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.06mm
Gap gauge

After positioning the front rail, click [Set] button, and the rear rail offset quantity is stored into
memory.
By clicking [Next], the loader rear guide moves from the origin to the adjusting position.

Unnecessary

-1102+ ,/.2

169

NE00040-00

(7) Indexer adjustment (5/19)

Loader rear guide adjustment

Fig. S016

Unnecessary

-1102+ ,/.2

Loader rear guide position adjustment

Adjust the gap between jig J653 and the loader rear guide by using gap gauges 0.06mm and
0.03.
Adjust the loader rear guide by the move button to such an extent as the 0.06mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the front rail and jig
J653, and the gap is within a range of 0.04 ~ 0.05mm.

Loader rear guide

J653
Gap gauge

Fig. S017

Jig J653

-1102+ ,/.2

NE00040-00

170

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.06mm
Gap gauge

After positioning the loader rear guide, click [Set] button, and the loader rear guide offset
quantity is stored into memory.
By clicking [Next], the loader rear guide, loader front guide, loader side guide, and elevator
move to the adjusting positions.

Unnecessary

-1102+ ,/.2

171

NE00040-00

(8) Indexer adjustment (6/19)

Mounting of jig J521

Fig. S018

Unnecessary

-1102+ ,/.2

J521

Fig. S019

Jig J521

-1102+ ,/.2

NE00040-00

172

Stacker
adjusting jig

Mount the loader while taking care of the direction of jig J521.
After mounting the jig, click [Next].

Innermost side
Place the chamfered
face to the innermost

Fig. S020
This side

Jig J521

-1102+ ,/.2

173

Stacker
adjusting jig

NE00040-00

(9) Indexer adjustment (7/19)

Loader elevator adjustment

Fig. S021

Unnecessary

-1102+ ,/.2

Adjustment of loader elevator height

Adjust the gap between jig J653 and jig J521 pin by using gap gauges 0.06mm and 0.03.
Adjust the jig J521 height by the move button to such an extent as the 0.06mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between jig J653 and jig J521 pin ,
and the gap is within a range of 0.04 ~ 0.05mm.

J521

Gap check position

Fig. S022

-1102+ ,/.2

NE00040-00

174

Jig J521

Jig J653

Stacker
adjusting jig

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.06mm
Gap gauge

When checking the gap by using gap gauges, jig J521 may lift when the gap gauge has been
inserted because of light jigJ521.
Check the gap while pressing jig J521 to the elevator shaft.

-1102+ ,/.2

Jig J521

Jig J653

Stacker
adjusting jig

Parallelism
adjusting plate

After adjusting the elevator height, click [Set] button, and the elevator height offset quantity is
stored into memory.
Click [Next].

Unnecessary

-1102+ ,/.2

175

NE00040-00

(10) Indexer adjustment (8/19)

Jig J521 mounting check

Fig. S023

Unnecessary

-1102+ ,/.2

Press jig J521 against the loader rear guide face (2 right and left points) without any gap. After
mounting the jig, click [Next].

Press against the rear

Press against the rear

guide face without any

gap

guide face without any

gap

J521

Fig. S024

Jig J521

-1102+ ,/.2

NE00040-00

176

Stacker
adjusting jig

(11) Indexer adjustment (9/19)

Loader front guide adjustment

Fig. S025

Unnecessary

-1102+ ,/.2

Loader front guide position adjustment

Adjust the gap between jig J521 and the loader front guide by using gap gauges 0.1 mm and
0.03mm.
Adjust the loader front guide by the move button to such an extent as the 0.1mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the loader front guide
and jig J521, and the gap is within a range of 0.04 ~ 0.09mm.

J521
Gap check position

Gap check position

Loader front guide

Loader front guide

Fig. S026

-1102+ ,/.2

177

Jig J521

Jig J653

Stacker
adjusting jig

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.1mm
Gap gauge

NE00040-00

The loader front guide is mounted on the right and left sides. However, the gap of the loader
front guide is not always equal to each other on the right and left sides due to a parallelism
failure of the guides.
In such a case, perform the adjustment referring to [2-4 Disassembly and adjustment of loader
and unloader (C) Assembly method (12) Assembly of guide rail on this side (Page 123).

Unnecessary

-1102+ ,/.2

After positioning the loader front guide, click [Set] button, and the loader front guide offset
quantity is stored into memory.
Click [Next]

Unnecessary

-1102+ ,/.2

NE00040-00

178

(12) Indexer adjustment (10/19)

Loader side guide adjustment

Fig. S027

Unnecessary

-1102+ ,/.2

Loader side guide position adjustment

Adjust the gap between jig J521 and the loader side guide by using gap gauges 0.1 mm and
0.03mm.
Adjust the loader side guide by the move button to such an extent as the 0.1mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between the loader side guide and jig
J521, and the gap is within a range of 0.04 ~ 0.09mm.

Loader side guide

Gap check position
J521
Fig. S028

-1102+ ,/.2

179

Jig J521

Jig J653

Stacker
adjusting jig

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.1mm
Gap gauge

NE00040-00

After positioning the loader side guide, click [Set] button, and the loader side guide offset
quantity is stored into memory.
By clicking [Next], the loader front guide and pusher move to the adjusting positions.

Unnecessary

-1102+ ,/.2

NE00040-00

180

(13) Indexer adjustment (11/19)

Pusher adjustment

Fig. S029

Unnecessary

-1102+ ,/.2

Jig exchange
Remove jig J521 from the loader side and mount jig J654 to the loader instead.

J654

Fig.S030

Jig J654

-1102+ ,/.2

181

Pusher
correction jig

NE00040-00

Mount jig J654 in such a way as no gap exists at the end face of jig J653 when jig J654 has been
mounted on the loader side.

J654

Fig.S031

-1102+ ,/.2

Jig J653

Jig J654

Parallelism
adjusting plate

Pusher
correction jig

Pusher arm mounting position adjustment

Check if the mounting position of the pusher arm is 3mm.
Set the mounting position with the adapter mounted at the pusher arm tip.

Adapter is attached
3mm
Fig.S032

Pusher arm

Unnecessary

-1102+ ,/.2

NE00040-00

182

Adjustment of pusher arm position

Adjust the gap between jig J654 and the pusher arm by using gap gauges 0.1 mm and 0.03mm.
Adjust the pusher arm by the move button to such an extent as the 0.1mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between jig J654 and the pusher
arm and the gap is within a range of 0.04 ~ 0.09mm.

Gap check position

No gap shall exist

Pusher arm
Adapter

J653
Fig. S033

J654

-1102+ ,/.2

Jig J653

Jig J654

Parallelism
adjusting plate

Pusher
correction jig

After positioning the pusher, click [Set] button, and the pusher offset quantity is stored into
memory.
By clicking [Next], the unloader rear guide moves to the adjusting position from the origin.

Unnecessary

-1102+ ,/.2

183

NE00040-00

(14) Indexer adjustment (12/19)

Unloader rear guide adjustment

Fig. S034

Unnecessary

-1102+ ,/.2

Unloader rear guide position adjustment

Adjust the gap between jig J653 and the unloader rear guide by using gap gauges 0.06 mm and
0.03mm.
Adjust the unloader rear guide by the move button to such an extent as the 0.06mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the unloader rear guide
and jig J653, and the gap is within a range of 0.04 ~ 0.05mm.

Unloader rear guide

J653
Gap gauge

Fig. S035

Jig J653

-1102+ ,/.2

NE00040-00

184

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.06mm
Gap gauge

After positioning the unloader rear guide, click [Set] button, and the unloader rear guide offset
quantity is stored into memory.
By clicking [Next], the unloader front guide, unloader rear guide, unloader side guide, and
elevator move to their adjusting positions.

Unnecessary

-1102+ ,/.2

185

NE00040-00

(15) Indexer adjustment (13/19)

Mounting of jig J521

Fig. S036

Unnecessary

-1102+ ,/.2

Mount jig J521 to the unloader while taking care of its direction.
Click [Next] after mounting the jig.

Innermost side
Set the chamfered face
to the innermost side

J521
This side

Fig. 0037

Jig J521

-1102+ ,/.2

NE00040-00

186

Stacker
adjusting jig

(16) Indexer adjustment (14/19)

Unloader elevator adjustment

Fig. S038

Unnecessary

-1102+ ,/.2

Unloader elevator height adjustment

Adjust the gap between jig J653 and jig J521 by using gap gauges 0.06 mm and 0.03mm.
Adjust the jig J521 height by the move button to such an extent as the 0.06mm gap gauge is not
inserted but the 0.03mm gap gauge is inserted into the gap between jig J653 and jig J521, and
the gap is within a range of 0.04 ~ 0.05mm

J521

Gap check position

J653

Fig. S039

-1102+ ,/.2

187

Jig J521

Jig J653

Stacker
adjusting jig

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.06mm
Gap gauge

NE00040-00

After checking the gap by gap gauges, jig J521 may lift when a gap gauge has been inserted
because of light jig J521. Check the gap while pressing jig J521 against the magazine receiver
shaft.

Press down
Gap gauge
J521
J653
Fig. S040

-1102+ ,/.2

Jig J521

Jig J653

Stacker
adjusting jig

Parallelism
adjusting plate

After adjusting the elevator height, click [Set] button, and the elevator height offset quantity is
stored into memory.
Click [Next].

Unnecessary

-1102+ ,/.2

NE00040-00

188

(17) Indexer adjustment (15/19)

Jig J521 mounting check

Fig. S041

Unnecessary

-1102+ ,/.2

Press jig J521 against the right and left unloader rear guides to be free of any gap. After
mounting the jig, click [Next].

Press down to be
free of gap

Press down to be
free of gap

J521

Fig. S042

Jig J521

-1102+ ,/.2

189

Stacker
adjusting jig

NE00040-00

(18) Indexer adjustment (16/19)

Unloader front guide adjustment

Fig. S043

Unnecessary

-1102+ ,/.2

Unloader front guide position adjustment. Adjust the gap between jig J521 and the unloader
front guide by using gap gauges 0.1 mm and 0.03mm.
Adjust the unloader front guide by the move button to such an extent as the 0.1mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the unloader front guide
and jig J521, and the gap is within a range of 0.09 ~ 0.04mm.

J521

Unloader front guide

Unloader front guide

Fig. S044

Gap check position

Gap check position

-1102+ ,/.2

NE00040-00

190

Jig J521

Jig J653

Stacker
adjusting jig

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.1mm
Gap gauge

The unloader front guide is mounted on both right and left sides. However, the gap of the
unloader front guide does not always be equal to each other on the right and left sides because of
a parallelism failure of guides. In such a case, adjust the gap by using the narrower side as a
reference.

Unnecessary

-1102+ ,/.2

After positioning the unloader front guide, click [Set] button, and the unloader front guide offset
quantity is stored into memory.
Click [Next].

Unnecessary

-1102+ ,/.2

191

NE00040-00

(19) Indexer adjustment (17/19)

Unloader side guide adjustment

Fig. S045

Unnecessary

-1102+ ,/.2

Unloader side guide position adjustment

Adjust the gap between jig J521 and the unloader side guide by using gap gauges 0.1 mm and
0.03mm.
Adjust the unloader side guide by the move button to such an extent as the 0.1mm gap gauge is
not inserted but the 0.03mm gap gauge is inserted into the gap between the unloader side guide
and jig J521, and the gap is within a range of 0.04 ~ 0.09mm.

Unloader side guide

Gap check position

J521
Fig. S046

-1102+ ,/.2

NE00040-00

192

Jig J521

Jig J653

Stacker
adjusting jig

Parallelism
adjusting plate

t=0.03mm
Gap gauge

t=0.1mm
Gap gauge

After positioning the unloader side guide, click [Set] button, and the unloader side guide offset
quantity is stored into memory.
Click [Next].

Unnecessary

-1102+ ,/.2

193

NE00040-00

(20) Indexer adjustment (18/19)

Index pincher adjustment

Fig. S047

Unnecessary

-1102+ ,/.2

Index pincher position adjustment

Adjust the index pincher position so that no gap exists between jig J653 and the loader side
index pincher. Loosen two SUS CSB M4 x 8mm with flat washers to be ready for moving jig J653
laterally, and press move button after pressing the jig to the unloader side to find the position
where the index pincher touches jig J653.

Loosen two SUS CSB M4 8mm with flat washers

J653
Loader side index pincher

Fig. S048

Jig J653

3mm
-1102+ ,/.2

NE00040-00

194

Cap Screw Wrench

Parallelism
adjusting plate

If unknown, adjust the gap to such an extent as the 0.03mm gap gauge can be inserted, and
press move button () three times to make sure that the 0.03mm gap gauge is not inserted, and
set the position.

J653
Gap check position
Loader side index pincher

Fig.S049

t=0.03mm
Gap gauge

-1102+ ,/.2

After positioning theindex pincher, click [Set] button, and theindex pincher offset quantity is
stored into memory.
Click [Next], and all motors of loader, indexer, and unloader move to the origin positions.

Unnecessary

-1102+ ,/.2

195

NE00040-00

(21) Indexer adjustment (19/19)

Adjustment end

Fig. S050

Unnecessary

-1102+ ,/.2

Remove all jigs from the loader, indexer, and unloader.

Then, click [Finish] button.

Unnecessary

-1102+ ,/.2

NE00040-00

196

(22) A indexer adjustment origin correction value setting (guidance setting) is displayed.
Mount the parts that have been removed or relocated to their original positions.

Fig. S051

Unnecessary

-1102+ ,/.2

By clicking [OK], the indexer moves to the transfer position.

Each unit moves to index

position is displayed.
Check the mounting conditions of parts once more and click [OK].
When clicking [OK], the loader, indexer, and unloader move to the magazine data and feed data
positions to complete setting.

Fig. S052

Unnecessary

-1102+ ,/.2

197

NE00040-00

2.

Air pressure adjustment

(A) Air feed
Connect air piping (6mm in outer diameter) to the rear panel of the machine.
After connection, make sure that the pressure gauge indicates higher than 0.5MPa (5kgf/cm2).
If an appropriate pressure cannot be obtained, the primary line pressure is lower than specified or
the hose may be broken. Check them without fail.

(A)

(B)

Unnecessary

Fig. S053

-1102+ ,/.2

(B) Vacuum line connection

Connect the vacuum line (6mm in outer diameter) to the rear panel of the machine. After
connection, make sure that the vacuum pressure is higher than -73kPa (-550mHg). If convam is
used instead of using the vacuum line, connect the air piping (6mm in outer diameter). After
connection, make sure that the pressure gauge indicates higher than 0.5MPa (5kgf/cm2).

Convam

Fig. S054

Unnecessary

-1102+ ,/.2

NE00040-00

198

(C) Piping and piping parts

The following figure shows piping and parts required for piping.

Frame indexer
interior
Power receiving part on
the rear panel of machine
Reference unit
RPS

AIR
Filter regulator
AW1000-M5G

Wire indexer unit

LCU-45A

Air filter
PLF100

Pressure switch
IS1000-01-X202

T-type joint

Loader stacker
SU-119
Filter regulator
AW2000-01

Y-type joint

General pressure gauge

G46-10-01-C

Speed controller AS2001F-06

Loader stacker
SU-120

X-axis table

X motor cooler

Valve control unit

VC-102
Vacuum
Frame vacuum detection
Unloader stacker interior

Fig. S055
Unnecessary

-1102+ ,/.2

199

NE00040-00

NE00040-00

200

Chapter 3 Inspection and maintenance records

3-1

Inspection and maintenance records

1. Routine inspection ..............................................................................................................202

2. Weekly inspection ...............................................................................................................204
3. Monthly inspection ..............................................................................................................206
4. Three-month intervals inspection........................................................................................208
5. Six-month intervals inspection ............................................................................................210
6. Annual inspection ...............................................................................................................211

201

NE00040-00

3-1
1.

Inspection and maintenance records

Routine inspection
After the end of work, enter check mark 3 in .
Unit

Inspection date

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Inspection items

Cleaning of wire tensioner

Cleaning of cable holder surface
Cleaning of capillary fastening part
Bonding head

Transducer mounting position and inclination check

Transducer mounting torque check
Cleaning of torch electrodes
Torch electrode position check
Mounting of camera
Mounting of camera lens tube and focus adjustment
Bonding load check
Cleaning of limit plate and photo sensor

XY drive axes

Grease exchange of cross roller guide

Grease exchange of motor table guide

Microscope

Greasing to LM guide
Greasing to ball spline
Cleaning of photo sensor
Greasing to linear way

Loader stacker

Timing belt check

Lubrication to magazine up-down drive screw
Greasing to magazine delivery cylinder shaft
Fastening of screws
Cleaning of photo sensor
Greasing to linear way

Unloader stacker

Lubrication to magazine vertical drive screw

Greasing to magazine delivery cylinder shaft
Fastening of screws
Cleaning of paddle adapter
Cleaning of photo sensor and indexer
Timing belt exchange
Grease exchange of index pincher drive ball screw
Greasing to ball screw guide

Universal
indexer

Greasing to index pincher open/close lever cam

Greasing to up-down move shaft
Greasing to heater block vertical move guide
Grease up of lead clamper up-down move guide
Greasing to heater block and lead clamper up-down
move cam
Lubrication to moving rail feed screw
Fastening of screws

Air and vacuum

Pipe breakage check

piping

Pipe deterioration check

Ultrasonic
oscillator
Control unit

Voltage and current waveform phase check

Cleaning of fan motor
Cleaning of chassis interior

NE00040-00

202

After the end of work, enter check mark 3 in .

Inspection date
Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Unit
Inspection items
Bonding head

Inspection date
Unit
Inspection items
Bonding head

Inspection date
Unit
Inspection items
Bonding head

Inspection date
Unit
Inspection items
Bonding head

Inspection date
Unit
Inspection items
Bonding head

Inspection date
Unit
Inspection items
Bonding head

Inspection date
Unit
Inspection items
Bonding head

Inspection date
Unit
Inspection items
Bonding head

Inspection date
Unit
Inspection items
Bonding head

203

NE00040-00

2.

Weekly inspection
After the end of work, enter check mark 3 in .
Unit

Inspection date

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of cable holder face

Cleaning of capillary fastening part

Inspection items

Cleaning of wire tensioner

Bonding head

Transducer mounting position and inclination check

Transducer mounting torque check
Cleaning of torch electrode
Torch electrode position check
Mounting of camera
Mounting of camera lens tube and focus adjustment
Bonding load inspection
Cleaning of limit plate and photo sensor

XY drive axes

Grease exchange of cross roller guide

Grease exchange of motor table guide

Microscope

Greasing to LM guide
Greasing to ball spline
Cleaning of photo sensor
Greasing to linear way

Loader stacker

Timing belt check

Lubrication to magazine up-down drive screw
Greasing to magazine delivery cylinder shaft
Fastening of screws
Cleaning of photo sensor
Greasing to linear way

Unloader stacker

Lubrication to magazine vertical drive screw

Greasing to magazine delivery cylinder shaft
Fastening of screws
Cleaning of paddle adapter
Cleaning of photo sensor and indexer
Timing belt exchange
Grease exchange of index pincher drive ball screw
Greasing to ball screw guide

Universal
indexer

Greasing to index pincher open/close lever cam

Greasing to up-down move shaft
Greasing to heater block vertical move guide
Grease up of lead clamper up-down move guide
Greasing to heater block and lead clamper up-down
move cam
Lubrication to moving rail feed screw
Fastening of screws

Air and vacuum

Pipe breakage check

piping

Pipe deterioration check

Ultrasonic
oscillator
Control unit

Voltage and current waveform phase check

Cleaning of fan motor
Cleaning of chassis interior

NE00040-00

204

After the end of work, enter check mark 3 in .

Inspection date
Unit

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of cable holder face

Cleaning of capillary clamp

Cleaning of paddle adapter

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of cable holder face

Cleaning of capillary clamp

Cleaning of paddle adapter

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of cable holder face

Cleaning of capillary clamp

Cleaning of paddle adapter

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of cable holder face

Cleaning of capillary clamp

Cleaning of paddle adapter

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of cable holder face

Cleaning of capillary clamp

Cleaning of paddle adapter

Inspection items

Bonding head

Universal indexer

Inspection date
Unit
Inspection items

Bonding head

Universal indexer

Inspection date
Unit
Inspection items

Bonding head

Universal indexer

Inspection date
Unit
Inspection items

Bonding head

Universal indexer

Inspection date
Unit
Inspection items

Bonding head

Universal indexer

205

NE00040-00

3.

Monthly inspection
After the end of work, enter check mark 3 in .
Unit

Bonding head

Inspection date

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder face

Cleaning of capillary fastening part

Cleaning of torch electrode

Torch electrode position check

Cleaning of paddle adapter

Cleaning of photo sensor and indexer

Timing belt exchange

Grease exchange of index pincher drive ball screw

Greasing to ball screw guide

Greasing to up-down move shaft

Greasing to heater block vertical move guide

Grease up of lead clamper up-down move guide

Inspection items

Transducer mounting position and inclination check

Transducer mounting torque check

Mounting of camera
Mounting of camera lens tube and focus adjustment
Bonding load inspection
Cleaning of limit plate and photo sensor
XY drive axes

Grease exchange of cross roller guide

Grease exchange of motor table guide

Microscope

Greasing to LM guide
Greasing to ball spline
Cleaning of photo sensor
Greasing to linear way

Loader stacker

Timing belt check

Lubrication to magazine up-down drive screw
Greasing to magazine delivery cylinder shaft
Fastening of screws
Cleaning of photo sensor
Greasing to linear way

Unloader stacker

Lubrication to magazine vertical drive screw

Greasing to magazine delivery cylinder shaft
Fastening of screws

Universal
indexer

Greasing to index pincher open/close lever cam

Greasing to heater block and lead clamper up-down

move cam
Lubrication to moving rail feed screw
Fastening of screws
Air and vacuum

Pipe breakage check

piping

Pipe deterioration check

Ultrasonic
oscillator
Control unit

NE00040-00

Voltage and current waveform phase check

Cleaning of fan motor
Cleaning of chassis interior

206

After the end of work, enter check mark 3 in .

Unit

Bonding head

Inspection date

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder face

Cleaning of capillary fastening part

Inspection items

Cleaning of torch electrode

Torch electrode position inspection

Bonding load inspection

Universal

Cleaning of paddle adapter

indexer

Greasing to index pincher up-down move shaft

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder face

Cleaning of capillary fastening part

Unit

Bonding head

Inspection date
Inspection items

Cleaning of torch electrode

Torch electrode position inspection

Bonding load inspection

Universal

Cleaning of paddle adapter

indexer

Greasing to index pincher up-down move shaft

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder face

Cleaning of capillary fastening part

Unit

Bonding head

Inspection date
Inspection items

Cleaning of torch electrode

Torch electrode position inspection

Bonding load inspection

Universal

Cleaning of paddle adapter

indexer

Greasing to index pincher up-down move shaft

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder face

Cleaning of capillary fastening part

Unit

Bonding head

Inspection date
Inspection items

Cleaning of torch electrode

Torch electrode position inspection

Bonding load inspection

Universal

Cleaning of paddle adapter

indexer

Greasing to index pincher up-down move shaft

207

NE00040-00

4.

Three-month intervals inspection

After the end of work, enter check mark 3 in .
Unit

Bonding head

Inspection date

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder face

Cleaning of capillary fastening part

Cleaning of torch electrode

Torch electrode position check

Inspection items

Transducer mounting position and inclination check

Transducer mounting torque check

Mounting of camera
Mounting of camera lens tube and focus adjustment

Bonding load inspection

Greasing to linear way

Timing belt check

Lubrication to magazine up-down drive screw

Greasing to magazine delivery cylinder shaft

Greasing to linear way

Lubrication to magazine vertical drive screw

Greasing to magazine delivery cylinder shaft

Cleaning of paddle adapter

Cleaning of photo sensor and indexer

Timing belt exchange

Grease exchange of index pincher drive ball screw

Greasing to ball screw guide

Greasing to up-down move shaft

Greasing to heater block vertical move guide

Grease up of lead clamper up-down move guide

Cleaning of limit plate and photo sensor

XY drive axes

Grease exchange of cross roller guide

Grease exchange of motor table guide

Microscope

Greasing to LM guide
Greasing to ball spline
Cleaning of photo sensor

Loader stacker

Fastening of screws
Cleaning of photo sensor
Unloader stacker

Fastening of screws

Universal
indexer

Greasing to index pincher open/close lever cam

Greasing to heater block and lead clamper up-down

move cam
Lubrication to moving rail feed screw
Fastening of screws
Air and vacuum

Pipe breakage check

piping

Pipe deterioration check

Ultrasonic
oscillator
Control unit

NE00040-00

Voltage and current waveform phase check

Cleaning of fan motor
Cleaning of chassis interior

208

After the end of work, enter check mark 3 in .

Unit

Bonding head

Loader stacker

Unloader stacker

Universal
indexer

Inspection date

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder surface

Cleaning of capillary fastening part

Cleaning of torch electrode

Torch electrode position inspection

Inspection items

Mounting of camera lens tube and focus adjustment

Bonding load inspection

Greasing to linear way

Timing belt inspection

Lubrication to magazine up-don drive screw

Greasing to magazine delivery cylinder shaft

Greasing to linear way

Lubrication to magazine up-down drive screw

Greasing to magazine delivery cylinder shaft

Cleaning of paddle adapter

Greasing to ball screw guide

Greasing to index pincher up-down move shaft

Greasing to heater block up-down move guide

Greasing to lead clamper up-down move guide

Greasing to heater block and lead clamper up-down

move cam
Air and vacuum

Pipe breakage inspection

piping

Pipe deterioration inspection

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder surface

Cleaning of capillary fastening part

Cleaning of torch electrode

Torch electrode position inspection

Unit

Bonding head

Loader stacker

Unloader stacker

Universal
indexer

Inspection date
Inspection items

Mounting of camera lens tube and focus adjustment

Bonding load inspection

Greasing to linear way

Timing belt inspection

Lubrication to magazine up-don drive screw

Greasing to magazine delivery cylinder shaft

Greasing to linear way

Lubrication to magazine up-down drive screw

Greasing to magazine delivery cylinder shaft

Cleaning of paddle adapter

Greasing to ball screw guide

Greasing to index pincher up-down move shaft

Greasing to heater block up-down move guide

Greasing to lead clamper up-down move guide

Greasing to heater block and lead clamper up-down

move cam
Air and vacuum

Pipe breakage inspection

piping

Pipe deterioration inspection

209

NE00040-00

5.

Six-month intervals inspection

After the end of work, enter check mark 3 in .
Unit

Bonding head

XY drive axes

Microscope

Loader stacker

Inspection date

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder face

Cleaning of capillary fastening part

Cleaning of torch electrode

Torch electrode position check

Mounting of camera

Mounting of camera lens tube and focus adjustment

Bonding load inspection

Cleaning of limit plate and photo sensor

Grease exchange of cross roller guide

Grease exchange of motor table guide

Greasing to LM guide

Greasing to ball spline

Cleaning of photo sensor

Greasing to linear way

Timing belt check

Lubrication to magazine up-down drive screw

Greasing to magazine delivery cylinder shaft

Cleaning of photo sensor

Greasing to linear way

Lubrication to magazine vertical drive screw

Greasing to magazine delivery cylinder shaft

Cleaning of paddle adapter

Cleaning of photo sensor and indexer

Timing belt exchange

Grease exchange of index pincher drive ball screw

Greasing to ball screw guide

Greasing to index pincher open/close lever cam

Greasing to up-down move shaft

Greasing to heater block vertical move guide

Grease up of lead clamper up-down move guide

Lubrication to moving rail feed screw

Inspection items

Transducer mounting position and inclination check

Transducer mounting torque check

Fastening of screws

Unloader stacker

Fastening of screws

Universal
indexer

Greasing to heater block and lead clamper up-down

move cam
Fastening of screws

Air and vacuum

Pipe breakage check

piping

Pipe deterioration check

Voltage and current waveform phase check

Ultrasonic
oscillator
Control unit

NE00040-00

Cleaning of fan motor

Cleaning of chassis interior

210

6. Annual inspection
After the end of work, enter check mark 3 in .
Unit

Bonding head

XY drive axes

Microscope

Loader stacker

Unloader stacker

Universal
indexer

Inspection date

Date

Date

Date

Date

Date

Date

Date

Cleaning of air tension plate

Cleaning of wire guide pin

Cleaning of wire tensioner

Cleaning of cable holder face

Cleaning of capillary fastening part

Transducer mounting position and inclination check

Transducer mounting torque check

Cleaning of torch electrode

Torch electrode position check

Mounting of camera

Mounting of camera lens tube and focus adjustment

Bonding load inspection

Cleaning of limit plate and photo sensor

Grease exchange of cross roller guide

Grease exchange of motor table guide

Greasing to LM guide

Greasing to ball spline

Cleaning of photo sensor

Greasing to linear way

Timing belt check

Lubrication to magazine up-down drive screw

Inspection items

Greasing to magazine delivery cylinder shaft

Fastening of screws

Cleaning of photo sensor

Greasing to linear way

Lubrication to magazine vertical drive screw

Greasing to magazine delivery cylinder shaft

Fastening of screws

Cleaning of paddle adapter

Cleaning of photo sensor and indexer

Timing belt exchange

Grease exchange of index pincher drive ball screw

Greasing to ball screw guide

Greasing to index pincher open/close lever cam

Greasing to up-down move shaft

Greasing to heater block vertical move guide

Grease up of lead clamper up-down move guide

Lubrication to moving rail feed screw

Greasing to heater block and lead clamper up-down

move cam
Fastening of screws

Air and vacuum

Pipe breakage check

piping

Pipe deterioration check

Voltage and current waveform phase check

Ultrasonic
oscillator
Control unit

Cleaning of fan motor

Cleaning of chassis interior

211

NE00040-00

WIRE BONDER

UTC-1000
THIRD STEP GUIDE (3)
August 1, 2004 issue

Not for sale

Version 1
Issue

SHINKAWA LTD. Engineering Service Dept.

2-51-1 Inadaira Musashimurayama-shi,
Tokyo 208-8585, Japan

Edit

Masao Ogawa
Toshiyuki Gomi
Nobuyuki Mitui
Hideki Izaki
C

SHINKAWA LTD 2004. All rights reserved

NE00040-00
(Doc#2018-3)