Motor Protection Application Guide
Motor Protection Application Guide
Application Guide
Paul Lerley has 28 years of utility and electronics experience, including 15 years at Central Maine
Power Company. He is a graduate of the University of New Hampshire and was Director of
Substations Electrical Systems at Central Maine Power prior to joining Basler Electric Company.
Mr. Lerley is a Senior Member of the IEEE and participates in four working groups of the Power
System Relaying Committee. He has authored articles on testing for the Doble Engineering
Conference and Transmission and Distribution magazine. He was previously very active in the
Electric Council of New England. Mr. Lerley was Principal Application Engineer at Basler Electric from
1996 to 2000 and was a Planning Engineer at Central Maine Power from 2000 to 2010. He currently
works for RLC Engineering as a Senior Power System Engineer.
Mike Young received his MBA from Rollins College in 1983 and BSET from Purdue University in 1971.
He worked for Wisconsin Electric Power Company as a Relay Engineer for two years, and for Florida
Power Corporation as a Field Relay Supervisor for 21 years. He authored the text "Protective Relaying
for Technicians" and co-authored papers for the Georgia Tech Protective Relaying Conference.
Mr. Young is a Regional Application Engineer for Basler Electric and is a member of the IEEE.
Mr. Young retired from Basler Electric in 2002 and is President of North Idaho Relay Consulting.
Daniel (Dan) Ransom, PE has 40 years of industrial and utility electronics experience; including many
years in motor protection development and application support for a major US relay manufacturer.
He has extensive experience in consulting engineering for power and communications systems.
Dan is an engineering graduate (BSEE) of Gonzaga University, Spokane, Washington; he also holds
a liberal arts degree from Washington State University. He is a member of the IEEE IAS (Industry
Applications), PES (Power Engineering), Communications, and Standards societies. To date he has
one US patent. He is a Professional Electrical Engineer in 11 states, commonwealths, and territories
across the United States. Dan joined Basler Electric in 2010 and is Principal Application Engineer for
the West Coast region.
This document contains a summary of information for the protection of various types of electrical
equipment. Neither Basler Electric Company nor anyone acting on its behalf makes any warranty or
representation, express or implied, as to the accuracy or completeness of the information contained
herein, nor assumes any responsibility or liability for the use or consequences of use of any of this
information.
Motor Protection
Application Guide
1. Introduction
Environment induced
High ambient temperature
High contaminant level or blocked ventilation
Extreme cold or wet conditions
Source induced
Loss of phase or phases
Voltage unbalance
Overvoltage
Undervoltage
Phase reversal
Out-of-step condition resulting from
system disturbance
Operation induced
Closing out of phase
High duty cycle
Jogging
Rapid reversing
3. Protection
3.1 Stator Faults
3.1.1 Phase Fault Overcurrent Protection:
Choose the phase CT so the motor running
mode full load amps (FLA) is no less than 50%
of the rated phase CT primary. Ideally, the phase
CT primary should be chosen so the FLA is
100% of the phase CT primary or slightly less,
but never more.
Load induced
Overload and underload
Jamming
High inertia, especially at starting
time).
b) Percentage-restraint differential: An
alternate form of differential protection uses
six CTs, used especially on 1500-2500 HP and
greater motors (see Fig. 3). Not all motors are
built with access to both ends of the motor
windings; in which case this type of differential
protection cannot be used. Order the external
neutral connections to implement differential
protection.
Typically, all six CTs are the same ratio
and accuracy class. When connecting the
CTs, observe correct CT phasing as shown in
Fig. 3. A motor relay with three, two-winding
inputs can be applied. Ideally, equal currents
flow in the restraint windings for normal load,
starting and external faults. For internal phase
or ground faults, all of the current will flow
through the operate windings. The CTs do not
always give the same secondary current for
the same primary current because of variations
in manufacturing and burden connections
(meters, unequal lead lengths). For example,
during a fault, non-identical error currents can
flow because of dc offset so that the transient
response in the CTs is not the same.
This arrangement leaves only the groundfault zero-sequence currents in the CT. This
CT has a maximum opening around 8 inches
(20 cm) that prevents its use on larger motors.
With a fixed ratio of 50:5 (regardless of the size
of the motor) and a sensitive instantaneous
overcurrent, the toroidal differential provides
a pickup in the range of 4-12 amps. If more
sensitive settings are required, add a time delay
to avoid nuisance trips caused by zero-sequence
cable capacitance current flow during external
faults.
Ieq = equivalent thermal current in
pu (unit of thermal pickup
current)
I = maximum phase current in pu
I1 = positive sequence fundamental
component of current in pu
I2 = negative-sequence fundamental
component of current in pu
k = constant to determine
additional heating caused by
negative-sequence current in pu
The factor k is a user setting. With k set to
8, the formula gives a derating factor closely
matched to the NEMA MG1-2009 (Motor Guide)
derating factor (from voltage unbalance). A larger
k makes the estimation of equivalent current, Ieq
more conservative. If k is set to 0, the motor relay
uses maximum positive-sequence current only
(I1max). Because voltage sensing is optional, the
unbalance ratio of negative-sequence to positivesequence current (I2/I1) is used instead of voltage
unbalance.
I
Ieq= I 1+k 2
I1
where,
Formula 1
Typically, motors are cooled by a rotormounted fan blade that forces air through the
motor frame while the motor is running. Thermal
limits and temperature rise are based on this
cooling functioning as designed with a known
level of ambient air temperature. If normal
cooling is blocked, overheating at normal load
current is possible. The only protection will
be temperature-measuring devices located in
the motor such as RTDs or thermocouples.
The motor relay provides this protection with
inputs from RTDs imbedded in one or more
of the winding slots. With the Basler BE1-11m,
thermocouples placed in the air plenum can
be connected to 4-20 mA or 0-10 V transducer
modules as inputs to the Remote Module (the
Remote Module accepts both RTDs and analog
inputs).
11
12
13
14
Formula 2
where:
f
= frequency
Xm = per unit magnetizing reactance of the
motor
X2R = per unit rotor reactance at running
speed
R2R = per unit rotor resistance at running
speed
15
FIGURE 12. TYPICAL MEDIUM-SIZE MOTOR PROTECTION SINGLE FUNCTION RELAYS (600-1500 HP) -DISCRETE RELAYS.
16
17
7. Bibliography
18
CASE 1
Fig. 12. Typical medium-size motor protection - single function relays (100-1500HP) - discrete
relays.
19
CASE 2
Fig. 13. Small to Medium Size Motor, 100-1500HP Modern Motor Relay (Recommended)
IEEE NO.
50-1
Basler Model /
Quantity Function
Description
1
BE1-11m
Stator short
circuits
50-2
49TC
49TC Bias
Bias thermal
mode for high
ambient operation
49RTD
Stator block
49RTD
Bearing block
49RTD
Ambient
Set voting to at
least 2.
Set voting to at
least 2.
Set voting to 0.
27P-1
0.7 pu bus
voltage nominal
27P-2
81-1
Low -voltage
s tarting
protec tion
R unning m ode
voltage dropout
protec tion
Underfrequenc y
O verfrequenc y
1.05 pu nominal
system frequency
81-2
Stator Ground
protection
Thermal Model
protection
Typical Settings
Basler Style Number (Primary)
BE1Consult Instruction
11M5A1M1H2N0E000 manual and
BESTCOMSPlus
software. Add
optional protection
as desired.
4 FLA or greater
20
Choose curve or
create custom
curve to coordinate
with motor damage
curve
0.85 pu bus
voltage nominal
0.95 pu nominal
system frequency
CASE 2
(continued)
IEEE NO.
Basler Model /
Quantity Function
Description
Typical Settings
Basler Style Number (Primary)
P has e rotation,
voltage
unbalanc e
C urrent
unbalanc e
50-4
R unning
overload
IE E E C 37.96,
1.15 pu to 1.25
pu of S F FLA
37
Underc urrent
(proc es s
c ontrol s udden
los s of load)
Jam (running)
47
46 (50-3)
50-5
66
S tarts per
interval
48
Inc om plete
s equenc e
14
S peed s w itc h
(optional, highinertia s tarts ;
loc ked rotor
protec tion)
21
Us e I2 (negative
s equenc e
c urrent); 0.2
FLA: with a time
delay of 10,000ms
0.7 pu LRC; no
time delay
C ons ult m otor
m anufac turer
data
Tim e greater
than norm al
s tarting plus
2-4 s .
CASE 3
Fig. 14. Differential Motor Protection, > 600HP, Modern Motor Relay.
Add the 87 element to Case 2.
Basler
Model /
IEEE NO. Quantity Function Description Basler Style Number
87
1
BE1-11m Percentage BE111M6D1M1J2P0E000
Restraint
Six CTs
22
Typical Settings
(Primary)
Consult
Instruction manual
and
BESTCOMSPlus
software.
NOTES
NOTES
NOTES
Revised 7/13