OC 4000 Distributed Control System
Proprietary Information For Internal Use Only
General Electric Company 2007
Proprietary Information For Internal Use Only
General Electric Company 2007
1
June, 2006
Typical DCS Configuration
Supervisor
Supervisor
100Mbps
Redundant
Hi gh Speed
I nf o Net wor k
5 OPU
2 ENG
SIS Network
PIU
PIU
Hi gh Speed
I nf o Net wor k
5 OPU
2 ENG
100MBPS
100MBPS
SIS GTW
RS485
TCP/IP
...
2 X 84 l ar ge Scr een
InkJet
21"
21
LaserJet
17"
21
21"
SIS GTW
2 X 84 l ar ge Scr een
17"
17"
17"
LaserJet
21"
20
LaserJet
LaserJet
InkJet
21"
21
LaserJet
LaserJet
RS485
TCP/IP
...
LaserJet
LaserJet
Large Screen OPU
...
100MBPS Redundant Faul t - t ol er ant Real - t i me
RS485
TCP/IP
Bridge
Bridge
Bridge
100MBPS Redundant Faul t - t ol er ant Real - t i me
Bridge
100Mbps
Fiber
optical
transmitter
and receiver
DP
U
DP
U
...
...
Cabinet Room for
Boiler Control
Photoelectricity
multiplexor
DP
U
DP
U
...
...
DP
U
DP
U
DP
U
DP
U
Cabinet Room for
Turbine Control
DP
U
DP
U
Cabinet Room For
Turbine Control
BOP DCS
Photoelectricity
multiplexor
...
...
Cabinet Room
...
...
DP
U
Cabinet Room For
Boiler Control
CWP FCS
Cabinet Room
Photoelectricity
multiplexor
Photoelectricity
multiplexor
10Mbps
10Mbps
10Mbps
10Mbps
Fiber
optical
transmitter
and receiver
Fiber
optical
transmitter
and receiver
Fiber
optical
transmitter
and receiver
Fiber
optical
transmitter
and receiver
Remote I/O( FIO)
DP
U
Remote I/O( FIO)
Remote I/O( FIO)
Remote I/O( FIO)
Oil Pump Room( FIO)
Proprietary Information For Internal Use Only
General Electric Company 2007
2
June, 2006
Coal Fired Plant Solution
Boiler Control
Drum Level
Air Fuel Ratio
Boiler Feedpump
Mill Control
Furnace Pressure
Primary /Secondary Air
Turbine Control
Steam Temperature
Deaerator
Drum Level
Saturated Steam
Sea Water
Cooling
Condenser
Control
Main Throttle Valve
Governor Valve
Intermediate Valve
Reheat Valve
Superheated Steam
Boiler Feed Pump
Common/
BOP Control
Economizer
Air Pri/Sec
Induce Draft
Ash Handling
Protection
Overspeed
Power Load unbalance
Vibration
MFT
Loss of Hydraulic Power
Mill Control - Fuel
Force Draft
Proprietary Information For Internal Use Only
General Electric Company 2007
Coal Handling
Ash Handling
Water Treatment
FGD Flue Gas
Desulfurization
3
June, 2006
Coal Fired DCS Architecture
DCS for Unit 1
Turbine
Control
Boiler
Control
DEH
MCS
MEH
SCS
Protection
DAS
BMS/FSSS
DCS for Common
ECS
Coal/Ash
Handling
Water
Treatment
DCS for Unit 2
Turbine
Control
Boiler
Control
DEH
MCS
MEH
SCS
Protection
DAS
BOP
Proprietary Information For Internal Use Only
General Electric Company 2007
BMS/FSSS
4
June, 2006
Hydro Plant Solution
Plant
Control
Proprietary Information For Internal Use Only
Unit
General Electric Company 2007
Control
Hydraulic/
5
June, 2006
Mechanical
Hydro Station Control Architecture
Plant
Control
Hydro
For Internal Use Only
UnitProprietary Information
Mechanical/Hydraulic
General Electric Company 2007
Control
Unit
Control
6
June, 2006
Combine Cycle Plant Solution
HRSG Control and BOP Control
Gas Turbine Control
Proprietary Information For Internal Use Only
General Electric Company 2007
Steam Turbine Control
7
June, 2006
Combine Cycle Control Architecture
Steam Turbine
Control &
Protection
Gas Turbine
Control &
Protection
Operator
Interfaces
OSM
ESD
Subsystem
PLC
HRSG & BOP
HRSG &
BOP IO
Proprietary Information For Internal Use Only
General Electric Company 2007
Generator Excitation
& Protection
8
June, 2006
Solution to Multi-Units DCS
DCS for Unit 1
DCS for Common
DCS for Unit 2
MMI
Turbine
Control
Boiler
Control
DEH
MCS
MEH
SCS
Protection
DAS
BMS/FSSS
ECS
Coal/Ash
Handling
Water
Treatment
Turbine
Control
Boiler
Control
DEH
MCS
MEH
SCS
Network
Protection DAS
BOP
Proprietary Information For Internal Use Only
General Electric Company 2007
BMS/FSSS
Controller
IO level9
June, 2006
OC 4000TM Network Layer Architecture
Main
Characteristics
NODE
NODE
NODE
NODE
NODE
Ethernet Base
120 Nodes
Ring/Star
NODE
NODE
Proprietary Information For Internal Use Only
General Electric Company 2007
NODE
10
June, 2006
OC 4000TM Network Layer Architecture
Ring
Proprietary Information For Internal Use Only
General Electric Company 2007
11
June, 2006
OC 4000TM Network Layer Architecture
Star
Proprietary Information For Internal Use Only
General Electric Company 2007
12
June, 2006
Redundant, Fault-tolerant Network Virtual Fiber Ring
For a single ring, during normal operation, the switch-hub deals
with a logic break. When there is one break, the switch-hub will
close the logic break, so the network is still integral.
Only when there are two breaks, the network is divided into two
isolated parts.
Proprietary Information For Internal Use Only
General Electric Company 2007
13
June, 2006
Redundant, Fault-tolerant Network Virtual Fiber Ring
When configured with redundant ring network, even
there are three breaks, the network is still integral.
Proprietary Information For Internal Use Only
General Electric Company 2007
14
June, 2006
Control
Room
Rack Room
Remote
Site
Typical Network Architecture
Proprietary Information For Internal Use Only
General Electric Company 2007
15
June, 2006
OC 4000 Controller (DPU) Advantages
- Online program immediately changeable would
save considerable time during commissioning and
testing phases.
- Virtual DPU provides quicker delivery and a lower
risk for implementation time through pre-testing
and pre-commissioning without the controller
Simulation
hardware (Simulation)
- Parameter forcing from anywhere on control
logic page. This provides a very powerful tool for
rapid logic testing and commissioning, which is
important in retrofit or upgrade projects.
- TUV SIL3 certified TMR I/O architecture offers the
best availability, compared to other dual I/O
systems.
Proprietary Information For Internal Use Only
General Electric Company 2007
16
June, 2006
OC 4000TM DPU Architecture
NODE
I/O Bus System
Single/Redundant
10 Mbps Ethernet
Star Based
8 Drops
96 I/O Modules
Proprietary Information For Internal Use Only
General Electric Company 2007
17
June, 2006
POWER SUPPLY
ON
Power
Vdd
V dd
Vss
Vss
OFF
POWER SUPPLY
POWER SUPPLY
Power
ON
OFF
ON
OFF
Proprietary Information For Internal Use Only
General Electric Company 2007
ON
POWER SUPPLY
24 V
OFF
ON
24 V
OFF
ON
OFF
Support up to 8 I/O stations
Support up to 96 I/O modules
Resolution of high-speed sequence of event record:
1ms
Page execution cycle period: graded selection
between 20ms~60 seconds
Control page: a DPU file contains at most 512
999 control
pages
100 pre-definable control algorithms
More than 100
Simulation
POWER SUPPLY
48 V
Embedded 32 bits Real-Time OS Core: WindowsCE
POWER SUPPLY
48 V
Controller (DPU) Performance
1
2
3
4
A
18
June, 2006
Remote I/O and Remote Control
NODE
100 Mbps
NODE
100m twisted
pair wire
2KM Multi
Mode optical
cables
20KM Single
mode fiber
equipment
10
Mbps
NODE
Proprietary Information For Internal Use Only
General Electric Company 2007
19
June, 2006
Typical DPU Control Cabinet Layout
ON
POWER SUPPLY
Power
Power
V dd
Vdd
Vss
V ss
OFF
ON
POWER SUPPLY
POWER SUPPLY
48 V
OFF
ON
OFF
POWER SUPPLY
48 V
ON
OFF
POWER SUPPLY
24 V
ON
P1
P1
P1
P1
P1
P1
P2
P2
P2
P2
P2
P2
24 V
OFF
ON
OFF
AC220 V
AC220 V
POWER SUPPLY
IP32 standard(INDOOR)
IP56 standard(OUTDOOR)
700 700 2235 mm(WDH)
800 600 2200 mm(WDH)
Front
Rear
Front
Rear
Fan Unit
Proprietary Information For Internal Use Only
General Electric Company 2007
20
June, 2006
Proprietary Information For Internal Use Only
General Electric Company 2007
21
June, 2006
Automatic link
Proprietary Information For Internal Use Only
General Electric Company 2007
22
June, 2006
FUNCTION
BLOCK DIAGRAM UP TO 512 PAGES
Proprietary Information For Internal Use Only
General Electric Company 2007
23
June, 2006
I/O Modules
AI Module
AO Module
DI Module
DO Module
PI Module
LC Module
BCNET Module
VPC Module
SDP Module
LPC Module
BZT Module
SYN Module
CAI Module
Generic DCS
Generic DCS
Generic DCS
Generic DCS
Generic DCS
Drive Module
System Module
DEH Special
DEH Special
DEH Special
ECS Special
ECS Special
ECS Special
Standard
Boiler Control
Application
Steam Turbine
Control with
Protection and
Sync
Application
AI Module: 16 bits A/D; error for Small Signal 0.2% Large Signal 0.1%
Operation temperature: 0~45 Humidity 0-95%
Remote I/O Modules fully Compatible with Local I/O Modules
SOE Resolution 1ms
Proprietary Information For Internal Use Only
General Electric Company 2007
24
June, 2006
I/O Module-Overall
I/O Modules send or receive signals from field device
I/O Modules send or receive control signals from DPU
I/O Modules manufactured using SMT (Surface Mounting Technology)
Machine
High reliability / easy maintenance.
Proprietary Information For Internal Use Only
General Electric Company 2007
25
June, 2006
I/O Module-Components
I/O modules consist of
CPU: all kinds I/O modules have CPU and related
circuits to perform input/output, communication and
diagnostics.
Isolation: optical
A/D or D/A: 16 bits and A/D, 12 bits D/A
Programmable gain amplifier
Over-current or over-voltage protection
Communication circuit
Proprietary Information For Internal Use Only
General Electric Company 2007
26
June, 2006
I/O Module-Highlights
DCS has limited types of I/O modules to simplify the design of DCS,
to minimize the cost for spares.
Four Common types of I/O modules, which are AI, AO, DI, DO
can meet most requirements.
In AI module, DCS has used the same module along with different
terminal boards to interface with mA, RTD and TC signals.
Self-diagnostic to channel level
Online maintenance
Specialty Module for Steam Turbine Control and Protection
Specialty Module for Electrical System
Proprietary Information For Internal Use Only
General Electric Company 2007
27
June, 2006
VPC Valve Position Control Card
An intelligent card used for electro hydraulic servo control of steam valve
Main Characteristics
AI: 2 channel 3-wire LVDT signals; 2 channels of Current/voltage signal (0~20mA or
0~5V or 5V)
AO: 1 channel of Current/voltage signal (0~20mA or 0~5V) ; 1-channel valve control
signal (20~40mA) or Single 150mA
7- channel DI, binary isolation input; 1 channel DO, auto/manual status DO, 5000V
isolation voltage
Highly reliable design. VPC can directly control valve opening of turbine when DEH
malfunctions.
Main Throttle Valve
Governor Valve
Intermediate Valve
Reheat Valve
Proprietary Information For Internal Use Only
General Electric Company 2007
28
June, 2006
VPC Valve Position Control Card
Proprietary Information For Internal Use Only
General Electric Company 2007
29
June, 2006
SDP Speed Detection and Protection Card
A card combining functions of speed pulse signal and over-speed protection
Main Characteristics
3-channel speed input channel
8-channel DI
4-channel OPC status relay output: capacity:
240VAC/10A (103% with delay timer of 1~10sec)
4-channel AST status relay output: capacity:
240VAC/10A (110%)
3-channel speed output channel
Measurement range: 1 ~ 20,000Hz. (DEH/MEH)
2oo3 logic Output (DNV Certified SIL 3)
6-channel AI: 1~5V or 4~20mA, supplying power to
transducer (Power Load Unbalance Protection 3xTurbine Load and 3xGenerator Load)
Optoelectronic isolator is adopted with isolated voltage
more than 1500V.
Proprietary Information For Internal Use Only
General Electric Company 2007
30
June, 2006
SDP Speed Detection and Protection Card
A card combining functions of speed pulse signal and over-speed protection
DNV SIL 3 - 2oo3 Modules
Main Characteristics
3-channel speed input channel
8-channel DI
4-channel OPC status relay output: capacity:
240VAC/10A (103% with delay timer of 1~10sec)
4-channel AST status relay output: capacity:
240VAC/10A (110%)
3-channel speed output channel
Measurement range: 1 ~ 20,000Hz. (DEH/MEH)
2oo3 logic Output (DNV
Certified SIL 3)
6-channel AI: 1~5V or 4~20mA, supplying power to
transducer (Power Load Unbalance Protection 3xTurbine Load and 3xGenerator Load)
Optoelectronic isolator is adopted with isolated voltage
more than 1500V.
Proprietary Information For Internal Use Only
General Electric Company 2007
31
June, 2006
SDP Speed Detection and Protection Card
A card combining functions of speed pulse signal and over-speed protection
24VDC
Main Characteristics
24VDC
2oo3 Selection
3-channel speed input channel
8-channel DI
4-channel OPC status relay output: capacity:
240VAC/10A (103% with delay timer of 1~10sec)
4-channel AST status relay output: capacity:
240VAC/10A (110%)
SDP1
SDP2
SDP1
SDP2
SDP3
SDP3
3-channel speed output channel
Measurement range: 1 ~ 20,000Hz. (DEH/MEH)
2oo3 logic Output (DNV
Certified SIL 3)
6-channel AI: 1~5V or 4~20mA, supplying power to
transducer (Power Load Unbalance Protection 3xTurbine Load and 3xGenerator Load)
Optoelectronic isolator is adopted with isolated voltage
more than 1500V.
OPC1
OPC1
20-1/OPC
Proprietary Information For Internal Use Only
General Electric Company 2007
OPC2
OPC2
20-2/OPC
OPC1
OPC2
VPC
EMU
32
June, 2006
SDP Speed Detection and Protection Card
A card combining functions of speed pulse signal and over-speed protection
Main Characteristics
3-channel speed input channel
Power Load Unbalance (PLU)
8-channel DI
4-channel OPC status relay output: capacity:
240VAC/10A (103% with delay timer of 1~10sec)
SDP_T
SDP_S
SDP_R
Ref=3000
4-channel AST status relay output: capacity:
240VAC/10A (110%)
WS1 +
3-channel speed output channel
1
dn=0~1
IEP0
Measurement range: 1 ~ 20,000Hz. (DEH/MEH)
PP IEP1
=P
==
2oo3 logic Output (DNV Certified SIL 3)
6-channel AI: 1~5V or 4~20mA, supplying power to
transducer (Power Load Unbalance) Protection 3xTurbine Load and 3xGenerator Load)
PP MW1
==
UI
=
dn
7%
107%
+
+
0~11
OPC
1
0~1 dMW1
PLU
dMW dn
+
OPC
30%60%
107
%
0~1
MW0
2/3
2/3
100
% 30%
60% dMW
Optoelectronic isolator is adopted with isolated voltage
more than 1500V.
Proprietary Information For Internal Use Only
General Electric Company 2007
33
June, 2006
SDP Speed Detection and Protection Card
A card combining functions of speed pulse signal and over-speed protection
24VDC
24VDC
2oo3 Selection
SDP_R
SDP_S
SDP_T
SDP1
SDP2
SDP1
SDP2
SDP3
SDP3
OPC2
AST2
SDP_TB
OPC1
AST1
SDP_TB
OPC1
2/3
OPC3
AST3
SDP_TB
2/3
OPC
2/3
OPC2
AST
OPC1
20-1/OPC
Proprietary Information For Internal Use Only
General Electric Company 2007
OPC2
20-2/OPC
OPC1
OPC2
VPC
EMU
34
June, 2006
LPC Logic Protection and Control Card
A card specially designed for turbine tripping logic control
Main Characteristics
24 channel DI, isolation voltage >1500V
6 channel DO, isolation voltage >1500V
Logic is configured and built in at Card Level
Able to be used in parallel to form redundant control
(1oo2, or 2oo3)
Output with extension relay TB, the contact capacity
is AC220V7A/DC30V4A.
V
N
D
Proprietary Information For Internal Use Only
General Electric Company 2007
ie
f
i
t
er
3
L
I
dS
35
June, 2006
LPC Logic Protection and Control Card
A card specially designed for turbine tripping logic control
Main Characteristics
24 channel DI, isolation voltage >1500V
6 channel DO, isolation voltage >1500V
Logic is configured and built in at Card Level
Able to be used in parallel to form redundant control (1oo2, or 2oo3)
C
V
N
ie
f
i
t
er
3
L
I
dS
Output with extension relay TB, the contact capacity is
AC220V7A/DC30V4A.
LPC_R1
LPC_S1
Vacuum
Low 1
LPC_T1
EH Low 1
LP1
LP2
LP3
LV1
LV2
LV3
LBO1
LBO2
LBO3
OS1
OS2
OS3
TBT1
TBT2
TBT3
TBG1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2oo3
2oo3
2oo3
LPC
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
LPC_R
2/3
2/3
TBG2
TBG3
Vacuum
Low 2
RP1
RP2
TEST1
TEST2
EH Low 2
TEST3
RESET
TRIP_11
Trip_11
Vacuum
Low 3
TRIP_12
Trip_21
EH Low 3
TRIP_13
Trip_31
Proprietary Information For Internal Use Only
General Electric Company 2007
LPC_S
2/3
2/3
2/3
LPC_T
2/3
2/3
36
June, 2006
SYN Synchronization Card
Designed for both Power Lines switching and Power Unit Synchronization
Main Characteristics
8 channels AC signal input with voltage of 0~1.2 VAC. AC sampling error is 0.5%
8 channel DI signals
12-chnanel DO signals: dry contact
High-speed 12-bit A/D converter
Modifying operating parameters online
Automatic or Manual Synchronization will be execute/allowed when
Voltage Difference between two AC signal <2V.
Period Difference between two AC signal <0.2ms
Frequency of two AC signal are in the range of 49.5Hz and 50.5Hz.
Phase Difference of two AC signal is in the range of 10 to 350
Proprietary Information For Internal Use Only
General Electric Company 2007
37
June, 2006
CAI Intelligent AC Card
Designed for sampling AC Voltage Current of Grid Line .
Direct PT/CT reading
Main Characteristics
Converts AC current signal @ 0~5A, 50 Hz to DC
Coverts AC Voltage signal @ 0~100V, 50 Hz to DC
Six-channel input of AC current signals: 0~5 AAC (50Hz)
Six-channel input of AC voltage signals: 0~100VAC (50Hz)
I/O transformation ratio:voltage 100V / 1V, current 10A / 1V
Output load resistance per channel: 1 MOhm
I/O phase difference: < 30'
Overload capacity: voltage 300 %, current 3000 %
Channel frequency respond: 25 Hz~5 kHz
Isolation voltage: 2500 V,1 min.
Proprietary Information For Internal Use Only
General Electric Company 2007
38
June, 2006
Features/Coverage and Benefits
Features
Synchronization
Interlocking
Standby Automatic Operation
Standby Power Supply Diesel Gen
Automatic Start
Breakers Interlocking
Coverage
Generator-Transformer Unit
Monitoring and Control of 6 KV or
6.6KV Bus System
Monitoring and 380 V Bus System
Monitoring and Control of DC and UPS
System
Benefits
Electrical Load Management
Boiler Master / Turbine Master Control
Proprietary Information For Internal Use Only
General Electric Company 2007
39
June, 2006
Proprietary Information For Internal Use Only
General Electric Company 2007
40
June, 2006
Proprietary Information For Internal Use Only
General Electric Company 2007
41
June, 2006
Proprietary Information For Internal Use Only
General Electric Company 2007
42
June, 2006
OC 4000TM MMI Layer SW Architecture
Optimization
SW
Operator SW
Historical
SW
Engineering
SW
Proprietary Information For Internal Use Only
General Electric Company 2007
Simulation SW
43
June, 2006
OC 4000TM Real Time Control SW Platform
High Stability, Continuous Operation and Failure Self recovery capability
High Compression capabilities, large storage and data management capabilities
Support Multi-Server, Server Redundancy or hot backup configuration
Proprietary Information For Internal Use Only
General Electric Company 2007
44
June, 2006
Real Time Data System
Proprietary Information For Internal Use Only
General Electric Company 2007
45
June, 2006
Graphic Display - Combustion System
Proprietary Information For Internal Use Only
General Electric Company 2007
46
June, 2006
Graphic Display Co-Ordinated Control
Proprietary Information For Internal Use Only
General Electric Company 2007
47
June, 2006
Trending
Proprietary Information For Internal Use Only
General Electric Company 2007
48
June, 2006
Enhanced Alarm Management
Multiple Alarm Limits
Alarm Filtering
Alarm areas
Alarm priority
Selection of Alarms
Alarm display
Alarm print
Alarm archiving
Acknowledgement of Alarm
Repeat Alarm for beyond limit
Repeat Alarm for over time
Change of alarm limits
turn off alarm
Restriction of alarm
Alarm related chart
Self-defined display
Proprietary Information For Internal Use Only
General Electric Company 2007
49
June, 2006
Diagnostic Function
Proprietary Information For Internal Use Only
General Electric Company 2007
50
June, 2006
Historical Data System
Historical data bank of OBase platform
Support more than 100,000 points per server
Scan time less than 100 ms
Dead band compression
Swinging door compression
Interface and storage buffer mechanism
Data storage structure optimization in archives
OLEDB Driver
Redundant System
Proprietary Information For Internal Use Only
General Electric Company 2007
51
June, 2006
DCS Simulator
SIMPANEL
SIMPANEL includes,
includes,
1.
1.
Coal-fired
Coal-fired 100MW
100MW and
and below,
below, 125~330MW
125~330MW unit,
unit, Supercritical
Supercritical Unit;
Unit;
2.
2.
CFB
CFB boiler
boiler unit;
unit;
3.
3.
Combine-cycle
Combine-cycle unit;
unit;
SIMPANEL simulates the 4 parts of different domains,
1.
1.
Boiler
Boiler side
side (Nuclear
(Nuclear included):
included):
Combustion
Combustion system/Primary
system/Primary and
and secondary
secondary air
air system
system
Boiler
Boiler system/Pulverization
system/Pulverization system/Waste
system/Waste heat
heat boiler
boiler system,
system, etc.
etc.
2.
2.
Turbine
Turbine side
side (Gas
(Gas turbine
turbine included):
included):
Turbine
Turbine system/Condensate
system/Condensate system/Heater
system/Heater system
system
Circulating
Circulating system/Lubricate
system/Lubricate oil
oil system/Gland
system/Gland sealing
sealing system,
system, etc.
etc.
3.
3.
Electric
Electric side:
side:
Generator
Generator and
and transformer
transformer system/House
system/House power
power system
system
Direct
Direct current
current system/UPS
system/UPS system/Emergency
system/Emergency power
power supply
supply system,
system, etc.
etc.
4.
4.
Control
Control side:
side:
AA complete
complete copy
copy of
of site-DCS,
site-DCS, includes
includes DEH,
DEH, CCS,
CCS, DAS,
DAS, BPS,
BPS, etc.
etc.
Proprietary Information For Internal Use Only
General Electric Company 2007
52
June, 2006
Features of Simulator
1.
Simulation based learning and Training
2.
Training sessions for operators to experience cold, warm or hot start-up, shutdown,
normal, abnormal, emergency and malfunction conditions
Simulation based Troubleshooting
Identify equipment malfunction or operational mistakes and conduct targeted antiaccident drilling to improve the operating capability (directly playing the historian data
of site-DCS back into SIMPANEL)
3.
Simulation based Control and Optimization
Initial design and development for DCS GUI and logic configuration.
Control analysis, configuration tuning and optimization
Model-based optimization algorithms research
Close-loop optimization control testing
Trainer
Proprietary Information For Internal Use Only
Simulator
GeneralorElectric
Company 2007
MSP
53
June, 2006
Bi-directional Loading and Easy Updating
SIMPANEL
SIMPANEL has
has the
the same
same software
software as
as site-DCS,
site-DCS, and
and uses
uses the
the exact
exact DCS
DCS graphics
graphics and
and
configuration
configuration..
1.
1.
Both
Both graphics
graphics and
and configuration
configuration can
can easily
easily be
be transferred
transferred bi-directionally
bi-directionally between
between
simulator
simulator and
and site-DCS;
site-DCS;
2.
2.
No
No modification
modification or
or translation
translation when
when the
the development
development of
of new
new controls
controls loading
loading to
to
simulator
simulator or
or uploading
uploading to
to the
the plant.
plant.
Proprietary Information For Internal Use Only
General Electric Company 2007
54
June, 2006
Simulator
Simulation
Simulation can
can take
take advantages
advantages of
of virtual-DCS
virtual-DCS technology
technology by,
by,
1.
1.
The
The same
same hardware
hardware as
as site-DCS,
site-DCS, so
so the
the DCS
DCS components
components (DPU,
(DPU, card,
card, etc.)
etc.) can
can be
be
inserted
inserted into
into integrative
integrative minimized
minimized DCS
DCS system
system (Mini-DCS)
(Mini-DCS) for
for the
the purpose
purpose of
of diagnosis
diagnosis
or
or testing;
testing;
2.
2.
The
The same
same software
software as
as site-DCS,
site-DCS, so
so the
the GUI
GUI displays,
displays, logic
logic configuration
configuration in
in simulation
simulation
system
system can
can be
be updated
updated synchronously;
synchronously;
3.
3.
The
The same
same distributed
distributed structure
structure as
as site-DCS,
site-DCS, which
which utilizes
utilizes virtual
virtual DPUs
DPUs to
to conduct
conduct
distributed
distributed calculation
calculation more
more efficiently
efficiently than
than any
any expensive
expensive server,
server, and
and makes
makes cococommissioning
commissioning feasible.
feasible.
HMI
HMI
...
HMI
HMI
DPU
...
HMI
...
HMI
Human Machine Interface
DPU
Industrial Site
Distributed Control System
VDPU
VDPU
...
Virtual Industrial Site
IHMI
IHMI
Instructor Station
Real- time Network
Real- time Network
DPU
HMI
VDPU
SDPU
...
Virtual DCS
DPU / VDPU
Distributed Process Unit
Virtual DPU
SDPU
SDPU
Simulated DPU
Distributed Simulation
System
Proprietary Information
For Internal Use
Only based on Virtual DCS
General Electric Company 2007
55
June, 2006
Diagnostic Function
System 9
DPU
Four level diagnostic
information from
system to channel
I/O Card
Channel
Alarm and Log of malfunction
for those four level
Proprietary Information For Internal Use Only
General Electric Company 2007
56
June, 2006
Diagnostic Function - DPU
Proprietary Information For Internal Use Only
General Electric Company 2007
57
June, 2006
Diagnostic Function - Network
Proprietary Information For Internal Use Only
General Electric Company 2007
58
June, 2006
International certifications
ISO9000
FCC
(Federal Communications Commission)
CE
(Conformit Europenne)
CSA
(Canadian Standards Association)
I/O modules are designed to meet:
IEC61000-4-2
IEC61000-4-3
IEC61000-4-4
IEC61000-4-5
IEC61000-4-6
IEC61000-4-11
EN55022
Electrostatic Discharge Requirements
Radiated Electromagnetic Field Requirements
Electrical Fast Transient/Burst Requirements
Surge
Conducted Disturbances
Voltage Dips, Short Interruptions and Voltage Variations
Conducted Disturbance voltage emission and Radiated
Disturbance electromagnetic field
TUV - SIL 3
GOST
(Technischen Uberwachungsvereine, Germany)
(Russia)
Proprietary Information For Internal Use Only
General Electric Company 2007
59
June, 2006
Experience Summary
Total Systems Installed
Power Generation
2492 sets
Boiler Control Systems
728 sets
Turbine Controls Systems
1064 sets
BOP Control Systems
313 sets
Optimization Software
57 sets
CFB Boilers
144 sets
FGD Control Systems
60 sets
Power Plant Simulation
30 sets
Other Industries
94 sets
Proprietary Information For Internal Use Only
General Electric Company 2007
60
June, 2006
System Organization of 300MW coal unit
1
21
DEH Base Control
11
31
Condensate, LP HTR System
22
ATC Control
12
32
A FWP Turbine, Electric FW Pump,
Feed Water and DEA, HP HTR SYS
TSCS
3
23
A FWP Turbine MEH
13
33
24
B FWP Turbine MEH
14
34
(Generally one couple of DPU)
25
ETS
15
35
(Generally no specific DPU, shared
with TSCS)
26
BPC
16
36
17
37
18
38
CCS, Fuel, Flue Gas,
Secondary Air SYS Control
19
39
Feed Water, Steam Temperature,
Milling, Auxiliary Air SYS Control
20
40
Reserved
DEH
TDAS
TMCS
7
27
G-T, HV Unit Trans
28
6KV, 380V Circuit-Breaker
29
Reserved
10
30
Reserved
ECS
BMCS
B FWP Turbine, Vacuum, Drainage,
Lube Oil, EH Oil, Circulating WTR SYS
DEA, HP/LP HTR, and Condenser WTR
Level, Other Single Circuit SYS Control
(Generally one couple of DPU)
Proprietary Information For Internal Use Only
General Electric Company 2007
61
June, 2006
System Organization of 300MW coal unit
BSCS
BDAS
61
81
A-Side Flue Gas, Feed Water, ATTE, PCV Valve, DRUM-EMER System
62
82
B-Side Flue Gas, Drainage Water and Blow-down System
63
83
Reserved (for Desulfuration System of unit)
64
84
Reserved
65
85
(Generally no specific DPU, shared with BSCS)
66
86
67
87
68
88
69
89
70
90
FSSS
Details can be referred to Table 1
Sootblowing System, or Communication
Proprietary Information For Internal Use Only
General Electric Company 2007
62
June, 2006
System Organization of 300MW coal unit
41
Operator
Station
Large Video
Screen
OPU 2
43
OPU 3
44
OPU 4
45
OPU 5
52
ENG2(Reserved)
53
HSU1
54
HSU2(Reserved)
55
GW1
56
GW2
Performance
Calculating Station 57
PCU
SIS Interface
Station
58
SIS GW
59
Reserved
60
SLU
History
Station
Multi-Interface
Station
46
OPU 6
47
LD 1
48
LD 2
49
Reserved
50
ENG1
Engineer
Station
OPU 1
42
51
Reserved
Shift Leader
Station
80
Proprietary Information For Internal Use Only
General Electric Company 2007
DEH Simulator
63
June, 2006
System Organization of 300MW coal unit
(100-110 Reserved)
71
91
Startup-standby Trans/Common Section
PS/Common MCC
72
92
(Generally one couple of DPU)
93
Air compressor/Air conditioner
/Oil Pump station
COM ECS
73
COM System
74
Circulating
Water
Pump SYS
Gateway
75
76
94
Reserved
95
A/B CWP remote control
96
(Generally one couple of DPU)
C/D CWP remote control
111
NCU1
112
NCU2
113
NCU3
114
NCU4
Gateway
(115-120 Reserved)
77
97
Interface between COM System
and Unit System
ASDPU
78
98
79
99
121
COM ENG
122
COM HSU
123
COM MMI
COM GW1
124
COM GW2
Reserved
125
COM OPU1
Reserved
126
COM OPU2
(127 Reserved)
Proprietary Information For Internal Use Only
General Electric Company 2007
64
June, 2006
System Organization of 300MW coal unit
Table 1
Applicable to Storage Pulverized-coal Boiler, Coal Burners =<6 Layers(groups)
2 Units of DPU for Burner Management System, the Other 2 Units of DPU for Milling System
66
67
68
69
Protection and FSSS Miscellaneous Logic, One Layer(group) Oil Burner, Two Layers(groups) Coal Burners
Two Layers(groups) or Less Oil Burners, Four Layers(groups) or Less Coal Burners
Two Units of Milling System(A&B)
Two Units of Milling System(C&D)
Applicable to Direct Firing Boiler, Coal Burners/Pulverizers=<5 Layers(groups) , 3 Couples of DPU
66
67
68
Protection and FSSS Miscellaneous Logic, One Layer(group) or Less Oil Burner, One Layer(group) Coal
Burner/Pulverizer
One Layer(group) or Less Oil Burner, Two Layers(groups) Coal Burners/Pulverizers
One Layer(group) or Less Oil Burner, Two Layers(groups) Coal Burners/Pulverizers
Applicable to Direct Firing Boiler, Coal Burner/Pulverizer =<6 Layers(groups)
66
67
68
69
Protection and FSSS Miscellaneous Logic
One Layer(group) or Less Oil Burner, Two Layers(groups) Coal Burners/Pulverizers
One Layer(group) or Less Oil Burner, Two Layers(groups) Coal Burners/Pulverizers
One Layer(group) or Less Oil Burner, Two Layers(groups) Coal Burners/Pulverizers
CFB or Specific Boiler Can Be Referred to the Above Configuration
Proprietary Information For Internal Use Only
General Electric Company 2007
65
June, 2006
Network Design
(222.222.223.X)
41
42
43
44
45
51
OPU1 OPU2 OPU3 OPU4 OPU5
53
ENG
HSU
DCS03
1B-1
1A-1
57
GW1
NCU1
PCAL
A? (222.222.221.X)
1A-5
1B-5
55
111
B? (222.222.222.X)
DPU DPU
1/21 2/22
DPU DPU
3/23 4/24
DPU DPU
7/27 8/28
DEH
MEH
ECS
1A-2
1A-4
1B-4
MCS07
1B-3
SCS01
DPU DPU DPU DPU DPU DPU
11/31 12/32 13/33 15/35 16/36 17/37
TSCS
TDAS
DPU DPU DPU
66/86 67/87 68/88
NCU
2
1B-2
DCS01
FSSS
112
TMCS
Proprietary Information For Internal Use Only
General Electric Company 2007
1A-3
? SCS10
DPU DPU DPU DPU DPU
18/38 19/39 61/81 62/82 65/85
BMCS
BSCS
BDAS
66
June, 2006
Coal Fired DCS Earthing Scheme
DEH01 DEH02 DEH03 DEH04 MEH01 MEH02 MCS01 MCS02 MCS03 MCS04
P
MCS05 MCS06 MCS07 MCS08 FSSS01 FSSS02 FSSS03 FSSS04 FSSS05 FSSS06
P
SCS01 SCS02 SCS03 SCS04 SCS05 SCS06 SCS07 DAS01 DAS02 DCS01
SCS08 SCS09 SCS10 SCS11 SCS12 SCS13 SCS14 DAS03 DAS04 DCS02
ENG
HSU
PCAL
OPU1
OPU2
OPU3
GW1
GW2
CENG
ECS01 ECS02 ECS03 ECS04 COM01 COM02 COM03 COM04
>20mm2
OPU5
NCU
OPU4
SLU
IO
IO
TR01
BR01
DPU
COM06 COM07 UPS
P
>20mm2
Proprietary Information For Internal Use Only
General Electric Company 2007
>90mm2
67
June, 2006
Back up
Proprietary Information For Internal Use Only
General Electric Company 2007
68
June, 2006
Proprietary Information For Internal Use Only
General Electric Company 2007
69
June, 2006
Traditional Mechanical Governor
Proprietary Information For Internal Use Only
General Electric Company 2007
70
June, 2006
Traditional
Mechanical
Governor
Removal of Mechanical Linkages
Proprietary Information For Internal Use Only
General Electric Company 2007
71
June, 2006
EHIV
Electro
Hydraulic
Interface
Hydraulic Unit
To U
nit C
ontr
ol
Retrofitted Electro Hydraulic Governor
Proprietary Information For Internal Use Only
General Electric Company 2007
72
June, 2006
Traditional Mechanical Governor
Proprietary Information For Internal Use Only
General Electric Company 2007
73
June, 2006
Traditional
Mechanical
Governor
Proprietary Information For Internal Use Only
General Electric Company 2007
74
June, 2006
li
au
dr
Hy
cU
EHIV
Electro
Hydraulic
Interface
To Unit Control
nit
Retrofitted Electro Hydraulic Governor
Proprietary Information For Internal Use Only
General Electric Company 2007
75
June, 2006
