Guidance And Tips For
A Smooth Handling
And Installation
For all your questions please contact:
Mr Craig Vaughan
Mobile: 0408 478 368
This document is to be read in conjunction with the
Dincel Construction Manual
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CONTENTS
HAVE YOU REVIEWED THE DINCEL CONSTRUCTION MANUAL, PARTICULARLY PAGE
30 DINCEL PRODUCT ACCEPTANCE CRITERIA? DINCEL IS A FORMWORK AND
AS3610 FORMWORK CODE LIMITATIONS APPLY
The following notes provide guidance and tips for a smooth installation.
Pages No: 4 and 5 Avoid using damaged panels (refer Photos No: 1, 2 and 3)
Panel web-link damages may occur and cause bulging for the following reasons:
Cranage lifting more than 3 packs.
Using choked crane slings Photo No: 3.
Placement of starter bars Photo No: 2.
Placement of horizontal bars without care.
Pages No: 5 and 9 Install the panels the right way up (Refer to Photos No: 4 and No: 8)
The half circle on the panels needs to be at the bottom to allow perfect concrete flow and assist
web linkages during horizontal steel installation. There are two drainage holes in the bottom of
the 200mm Dincel panel to indicate the bottom of the panel.
Page No: 6 Installation of the Guide Track (Refer to Photo No: 5)
Start with the installation of the guide track. Alternatively, install lengths of timber to act as
guides for the wall panels.
TIP only use the guide track if the slab is flat and the starter bars are drilled. In this way the
track will be much easier to install and will sit flat onto the concrete.
Page No: 7 Where and how to use joiners and connect walls (Refer Photo No: 6)
Where joiners are needed they should be placed at a minimum of 333mm (1 panel) from the end
of the wall or from a corner. If the panel width does not match the dimension of the wall, the
panel can then be cut and a P-WS can be used as a splicer. This joint will need to be screwed
and braced. Dincel recommends to avoid cutting the panels in areas where waterproofing is
required.
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Page No: 7 Starter bar placement (Refer to Figure: A)
Place the first starter bar 375mm from the external face of a 200P-3 corner profile (333mm for
110P-3 corner profile). Thereafter place a starter bar every 333mm.
TIP: if during installation the build of tolerances causes interference between a starter and a
web-link use a spacer (200 P2, which is not available in our 110mm range) to adjust the
dimension to achieve clearance.
Page No: 7 Wall end bracing (Refer to Figure: B)
All end caps and corners must be braced. If they are not braced, this can result in bulging of the
end caps and corners.
Page No: 8 Concrete Mix Specification (Reference: Page 37 in the Dincel Construction
Manual)
Page No: 8 Concrete Pour Rate (Refer to Table 1 provided)
TIP: When pouring a Dincel wall do not aim the pump at corners or wall ends as this can lead to
bulging or concrete blow outs. Always direct the pump nozzle towards the web on a panel.
Page No: 9 The use of 200P-2 spacer (Refer to Photo No: 7)
200P-2 spacer allows the wall to be installed with 55mm increments (eliminates cutting and
compromising the waterproofing of Dincel panels). NEVER use more than 2 x 200P-2 panels
next to each other.
Additional information
Steps in slab/footings to be in increments of 150mm.
Window allowance (Reference: page 41 in the Dincel Construction Manual).
Door allowance (Reference: page 43 in the Dincel Construction Manual).
Service channels (Reference: page 33 in the Dincel Construction Manual).
Propping (Reference: Page 40, Points 15 and 16 and Page 45, Point 18 in the Dincel
Construction Manual).
Panels need to be braced during installation prior to concrete pouring. This should be
considered using the Dincel Construction Manual and in consultation with the site
engineer.
Installation on warm days (Reference: Page 31, Item 5 in the Dincel Construction
Manual).
On a warm day the Dincel panels can expand in the heat and installers should allow for
10mm expansion for every 15 metre length of wall for each 100C above 200C.
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Starter bar pushing
against panel webbing
Photo No: 1 Damaged
Panels
Photo No: 2 Starter Bars
Clashing With Webs
The above web breakage shown may
also occur during the installation of
heavy and long horizontal bars. Care is
required for the placement of horizontal
bars.
Do not force the panels against the
starter bars. This can damage the
profile webbing and affect the strength
of the seal.
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Photo No: 3 Choked Crane Sling Damaging Webs
Must use Lifting Bar at the sling to avoid the above
Photo No: 4 Bottom of
Panel
Panel Placement: The panels
should always be installed with a
half circle in the down position with drainage holes at base. This
allows for correct alignment
between webbing and healthy
concrete flow. Refer also Photo
No: 8.
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Drainage
Holes
Half circle
indicating bottom
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Photo No: 5 Guide Track Placement
Do not use Guide Track for the below Alternative Detail 2
Allows fast floor finish
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Photo No: 6 Use of
Joiners
Where joiners (P-J profiles) are
needed, they will be placed a
minimum of 333mm (1 panel) from
the wall end or corner).
Figure: A
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Figure: B
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Concrete Mix Specification
Information can be found on Page 37 of the Dincel Construction Manual.
Concrete Pour Rate
Table 1: Pour Rate
FOR VERTICALLY INSTALLED DINCEL WALL
Wall
Thickness
200mm
Or
110mm
Wall
Height
(metres)
1st Pour
Minimum
Wait Time
(Hour)
2nd Pour
Minimum
Wait Time
(Hour)
3rd Pour
1m
1m
2m
2m
3m
1m
0.5
2m
4m
1m
0.5
1.5m
0.5
1.5m
5m
1m
0.5
2.0m
1.5
2.0m
Pouring:
When pouring a Dincel wall; do not aim the pump at corners or wall ends; this can lead to
bulging or concrete blow outs. Always point the pump nozzle to a web of a panel.
Please refer to the figure below.
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Photo No: 7 Use of
200-P2 Spacers
Do not use more than 2 x 200-P2
profiles in between main profiles.
200P-2
Photo No: 8 Profile Web
Holes Are Not In Line
Reasons are:
Misaligned Webs
Profiles placed upside
down (Refer to photo 4),
half circle represents
bottom of the wall.
Footing steps are not in
increments of 150mm.
Notes
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